Char-Broil 7201560 manual

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Table of contents for the manual

  • Page 1

    P/N 42804297 (10-02-07) T ools needed f or assembl y: 2 Adjustable Wrenches 7/16” Open-End W rench Flat Screwdriver 04201101 07201560 Smok er , BBQ and Grill CA UTION Some parts may contain sharp edges. Wear protective gloves if necessary . Read and follow all safety statements, warnings, assembly instructions and use & care directions before[...]

  • Page 2

    K ey # Part N umb er D es cr iption Qu antit y A 55 71 0 23 2 SILVE R SMO KE CH AM B E R K IT 1 B 29 00 1 71 2 FIR E B OX TO P 1 C 55 71 0 23 4 FIR E B OX B OTT OM K IT 1 D 55 71 0 23 5 WOO D SH E LF K IT 1 E 55 70 0 44 2 A XLE K IT 1 F 55 70 0 44 3 WHE E L KIT 1 G 55 7 0 0 18 3 LE G B R AC E K IT 2 H 55 71 0 23 6 SMO K E STA CK K IT 1 I 55 71 0 23[...]

  • Page 3

    Attach leg braces to the outside of one leg assembly using #10-24x1-3/4” screws and #10-24 flange nuts . Make sure slotted (oval) hole is toward bottom of leg . DO NOT FULL Y TIGHTEN screws until Step 6 is complete. 2 1 FIRST , GET A HELPER! This unit is heavy and requires a second person for lifting and moving. NEXT , pick a suitable location to[...]

  • Page 4

    3 Lay the leg assembly on its side with legs braces pointing upward. Insert the wood rack hooks into leg holes and swing rack upward, parallel to leg braces. 4 With the aid of a helper , place leg holes of remaining leg assembly over wood rack hooks and rotate leg assembly until it meets the leg braces. Make sure both short legs are at one end of t[...]

  • Page 5

    6 5 Insert a cotter pin into the hole at one end of the axle and bend the ends of the pin back so that it cannot be removed. Slide a wheel onto the axle. Slide the axle through the holes at the ends of the short legs. Slide remaining wheel onto axle and secure with remaining cotter pin. Axle NOTE: Smoker chamber door not pictured for clarity . Stan[...]

  • Page 6

    7 8 Attach Firebox T op Assembly to Firebox Bottom Assembly using eight 1/4-20x3/4” hex-head bolts as shown below . NOTE: Smoker chamber and firebox doors not pictured for clarity . TM TM Diamond Fire Plate Installation - For models without Diamond Fire ignitor accessory , part number 22504850. TM For models that feature the Diamond Fire ignitor [...]

  • Page 7

    9 10 Smokestack Smokestack plate NOTE: Smoker chamber door not pictured for clarity . From inside the smoker chamber , slide the smokestack through the large hole. Align the two holes in the smokestack plate with the holes in the chamber and secure with two 1/4-20x3/4” hex-head bolts outside the chamber and 1/4-20 flange nuts inside. NOTE: Firebo[...]

  • Page 8

    1 1 12 NOTE: Smoker chamber door not pictured for clarity . Install grate support screws in the four rear holes and two front-center holes in the smoker chamber . Use six #10-24x1” screws and #10 flange nuts . NOTE: Smoker chamber door not pictured for clarity . Attach shelf brackets to outer holes on front of smoker chamber using two 1/4-20x1-1/[...]

  • Page 9

    Hole plug NOTE: Smoker chamber door not pictured for clarity . First , attach shelf slats to the two outer holes in shelf brackets using two #10-24x1” screws and #10-24 flange nuts per slat. DO NOT FULL Y TIGHTEN SCREWS . Second , fully tighten hex-head bolts on shelf brackets (installed in previous step). Third , attach remaining shelf slat to b[...]

  • Page 10

    16 15 Hang grease clip from holes on bottom right side of smoker chamber. A 12 oz. soup or vegetable can will fit nicely into clip to collect grease. Grease Clip If logo plate is not already installed, insert logo plate pins into two holes in lower right corner of smoker chamber door . Press logo plate clips onto pins until snug against inside of d[...]

  • Page 11

    18 17 NOTE: Smoker chamber door not pictured for clarity . If you wish to grill in the smoker chamber , place two of the three wire fire grates into bottom of smoker chamber . Place two large porcelain cooking grates into chamber , resting them on the grate support screws. Large Porcelain Cooking Grate (2) Wire Fire Grate (2) Grate Support Screws F[...]

  • Page 12

    19 Firebox Cooking Grate Installation for Grilling: NOTE: Firebox door not pictured for clarity . Insert small porcelain cooking grate into firebox. Small Porcelain Cooking Grate (1)[...]

  • Page 13

    WARNING MOST SURF ACES ON THIS UNIT ARE HOT WHEN IN USE. USE EXTREME CAUTION. KEEP OTHERS A W A Y FROM UNIT . AL W A YS WEAR PROTECTIVE CLOTHING TO PREVENT INJUR Y . HARD WARE LIST Hardware is shown actual size. Y ou may have spare hardware after assembly is complete. #10-24x1” Machine Screw Qty: 16 #10-24x1¾” Machine Screw Qty: 8 1/4-20x1¼?[...]

  • Page 14

    Preparing and Using Y our Silver Smoker Before cooking with your Silver Smoker , the following steps should be closely followed to both cure the finish and season the interior steel. Failure to properly follow these steps may damage the finish and/or impart metallic flavors to your first foods. 1. Brush all interior surfaces including grills and gr[...]

  • Page 15

    Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase. The manufacturer reserves the right to require that defective parts be returned, po[...]

  • Page 16

    Char-Broil, LLC • Columbus, GA 31904 • Assembly Instructions © 2007 Printed in China[...]