Char-Broil 463221311 manual

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Table of contents for the manual

  • Page 1

    PRODUCT GUIDE MODEL 46322131 t Sears Item No. 16155 Sears Model No. 415.16155110 KSN No. 02619884-6 IMPORTANT: Fill out the product record information below. Serial Number Date Purchased See rating label on grill for serial number. For support and to register your grill, please visit us at www.charbroil.com If you have questions or need assistance [...]

  • Page 2

    For Your Safety .................................... 2-3 Grilling Guide ...................................... 4-7 Use and Care .................................... 8-13 Limited Warranty .................................... 14 Parts List .......................................... 15 Parts Diagram ...................................... 16 Assembly .[...]

  • Page 3

    CALIFORNIA PROPOSITION 65 1. Combustion by-products produced when using this product contain chemicals known to the State of California to cause cancer, birth defects, andother reproductive harm. 2. This product contains chemicals, including lead and lead compounds, known to the State of California to cause cancer, birth defects or other reproducti[...]

  • Page 4

    First Time Use Read your Assembly Manual and ensure the grill is put together properly. Remove all Point-of-Purchase advertising material from all grill surfaces before first use. We recommend operating your grill on its highest setting for 15-20 minutes prior to your first use. This aids in removing the oils used during manufacturing. Lava Rock / [...]

  • Page 5

    Outdoor grilling is really quite simple. You'll succeed with burgers, dogs, or steaks usually on your very first try. With experience, you will learn how to work with your grill, creating more imaginative meals allthe time. This knowledge makes up the art ofgrilling. Before you start grilling, organize your food according to cooking technique [...]

  • Page 6

    Cooking on your new grill is ahands-on experience, and it is recommended toremain outside with your grill while cooking. Grilling can be affected by many external conditions. Incold weather, you will need more heat toreach an ideal cooking temperature, and grilling may take longer. The meat's internal temperature and thickness can also affect [...]

  • Page 7

    Why Clean? We've allheard the saying, "an ounce ofprevention is worth a pound of cure." This is great advice when it comes tokeeping your grill clean. Routine Care Periodic cleaning ofthis grill is necessary, as grill fires can occur when grease and food debris collect inthe bottom ofthe grill. After each use, remove any remaining fo[...]

  • Page 8

    • NEVER store a spare LP cylinder under or near the appliance or in an enclosed area. • Never fill a cylinder beyond 80% full. • An over filled or improperly stored cylinder is a hazard due to possible gas release from the safety relief valve. This could cause an intense fire with risk of property damage, serious injury or death. If you see, [...]

  • Page 9

    LP Cylinder Exchange Connecting Regulator to the LP Cylinder •Many retailers that sell grills offer you the option of replacing your empty LP cylinder through an exchange service. Use only those reputable exchange companies that inspect, precision fill, test and certify their cylinders. Exchange your cylinder only for an OPD safety feature-equipp[...]

  • Page 10

    Hold coupling nut and regulator as shown for proper connection to LP cylinder valve. Leak Testing Valves, Hose and Regulator 1.Turn all grill control knobs to OFF. 2.Be sure regulator is tightly connected to LP cylinder. 3.Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately[...]

  • Page 11

    For Safe Use of Your Grill and to Avoid Serious injury: • Do not let children operate or play near grill. • Keep grill area clear and free from materials that burn. • Do not block holes in sides or back of grill. • Check burner flames regularly. • Use grill only in well-ventilated space. NEVER use in enclosed space such as carport, garage[...]

  • Page 12

    Ignitor Lighting (continued) 8. For grills equipped with ELECTRONIC IGNITION at each burner: Repeat steps 4 through 6 to light each burner. 9. Once each burner has ignited, turn knobs to desired setting. Turn controls and gas source or tank OFF when not in use. CAUTIo. if ignition does NOT occur in 5 seconds, turn the burner controls OFF,wait 5 min[...]

  • Page 13

    cAuTioN f SPIDER ALERT! If you notice that your grill is getting hard to light or that the flame isn't as strong as it should be, take the time to check and clean the ventud's. CONTROL PANEL SPIDERWEBS INSIDE VENTURI ! BURNER In someareas of the country, spiders or small insects have been knownto create"flashback" problems. The [...]

  • Page 14

    This warranty only applies to units purchased from an authorized retailer. ManuPacturer warrants to the original cunsumer-purchaser only that this product shall be fiee from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*. The man[...]

  • Page 15

    i Key Qty Descriptiono A 1 FIREBOX B 5 MAIN BURNER-TUBEBURNER C 1 MAIN BURNER-BARBURNER D 1 ELECTRODE, F/TUBE BURNER E 1 ELECTRODE, F/BAR BURNER F 4 CARRY OVER TUBE G 1 CONTROL PANEL, MAIN H 1 ELECTRONIC IGNITION MODULE I 1 BUTTON, F/IGNITION MODULE J 1 SHEILD, F/ELECTRONIC IGNITION MODULE K 1 HOSE VALVE REGULATOR ASSEMBLY L 7 BEZEL F/CONTROL KNOB [...]

  • Page 16

    CCC N /w /w /w /w DD D R !H T S jJ @©©©©© XL L XL XL XL XL 888 _M zz /RR / RR 888 lJ ss / AAA[...]

  • Page 17

    " Place bottom shelf between side panels with cut out holefor LPcylinderon left. Attach to left and right side panels with (4) 1/4"-20x2-3/8" machine screws and 1/4"-20 flange nuts at front, and (2) 1/4"-20x2-3/8"machine screws and 1/4"-20 flange nuts at rear. For Front Door Brace Assembly Left Side Panel RightSid[...]

  • Page 18

    " Hook tank exclusion wires onto the metal taps on lower back panel, attach other ends tobottom shelf with #8-32x3/8" sheet metal screws, #8-32x3/8" Sheet MetalScrews Qty. 2 Lower BackPanel " Place front door brace as shown. Attach to left and right side panels with 1/4"-20x2-3/8" machine screws and 1/4"-20 flange[...]

  • Page 19

    @ @ Turn assembly upside down. Insert Bent U Pin into the caster mounting plate to lock it in place,Shown A. Spin the caster clockwise into the threadson the bottom shelfuntil secure. Remove the Bent U Pin and repeat for remaining casters. Makesure the two lockingcastersare securedat the rearand the non-locking castersare securedat the front. After[...]

  • Page 20

    + Stand cart upright. + This step requires two peopleto lift and positiongrill headonto cart. " Carefully lower the grill headonto the cart. Make sure the regulator hose is hanging outsidethe cart. Attach with 1/4"-20x1/2" screws. Grill Head 1/4"-20×1/2" Screw Qty: 4 2O[...]

  • Page 21

    • Attach towelbar to right side shelfwith 1/4-20x1/2" Screws, 7ram lock washers and 7ram flat washers (A). " Hookside wall of shelf over supportbrackets on side of firebox(B). " Inside fireboxattach right side shelfwith (3) 7ram fire washers and 1/4-20x1/2" screws, as shown(C). At backof firebox, attach the right side shelf wi[...]

  • Page 22

    " Hookside wall of sideburner shelfover supportbrackets on side of firebox(A). " Inside fireboxattach sideburner shelfwith (3) 7ram fire washers and 1/4-20x1/2" screws, as shown(B). At back of firebox, attach the sidebumer shelfwith (1) 7ram fire washer and 1/4-20x1/2" screw, as shown(A). " Attach sideburner shelfwith 1/4-2[...]

  • Page 23

    " Attach sideburner bezel and valvewith #8-32x3/8"SS screws (A). " Place sideburner into shelf. Makesure valve is inside sideburner tube.Attach sideburner with #8-32wing nut (B). Hookventuri clip to sideburner tube and aroundmanifold. Attach sideburner ignitor wire (C). " Press sideburner control knob onto valvestem (D). " [...]

  • Page 24

    • Attach handleto doorwith #10-24x1/2"machine screws, 5ram flat washers and 5ram lock washers (A) • Insert hinge pinon bottom shelf into holein door. Pressupperhinge pin in front door brace,align hingeholeon top of door, and release hingepin into door. Him!e Pin hole Hinge Pin hole Left Handle 5ram Lock Washer 5mm Flat Washer Right Handl[...]

  • Page 25

    " Place heat tents over tube burners by inserting tabs into slots in front of firebox. Opposite ends of heat tents rest on pins in back of firebox. NOTE: There is no heat tent over bar burner. " Place cooking gratesonto grate rests. " Insert ends of Warming Rack pivotwire into holes in sides of gril lid. Insert ends of Warming Rack l[...]

  • Page 26

    • Attach the heat shield to grease traywith #8-32x3/8"sheet metal screws (A). " Place grease paninto grease tray, then place the tray into the cart (B). Q #8-32x3/8" Sheet Metal Screws Qty. 2 O Grease Tray HeatShield Grease Pan CAUTION Failure to install grease tray and grease pan will cause hot grease to drip from bottom of grill [...]

  • Page 27

    EIVlERGENCIIES= if a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Gas leaking from cracked/cut/burned hose. Gas leaking from LP cylinder. Gas leaking from LP cylinder valve. Gas leaking between LP cylinder and regulator connection. Fire comingthrough controlpanel. Grease fire or continuous excessive fla[...]

  • Page 28

    Troubleshooting (continued) Burner(s) will not light using ignitor. (See Electronic Ignition Troubleshooting also) Burner(s) will not match light. Sudden drop in gas flow or low flame. Flames blow out. Flare-up. ELECTRONIC IGNITION: • No spark, no ignition noise. • No spark, someignition noise. , Sparks, but not at electrode or at full strength[...]

  • Page 29

    Troubleshooting - Electronic Ignition • Battery not installed properly. SECTION I No sparks appear at any electrodes when Electronic Ignition Button is pressed; no noise can be heardfromspark module. SECTION II No sparks appear at any electrodes when Electronic Ignition Button is pressed; noise can be heardfrom spark module. SECTION ill Sparks ar[...]

  • Page 30

    30[...]

  • Page 31

    Pleaseregisteryour product online at: (if you register online, you do not need to send in this registration card,) PLEASEFiLL OUT THiS CARDAND ATTACH A COPY OF YOUR SALES RECEIPT. RETURN iT WiTHiN 10 DAYS OF PURCHASE. FAILURE TO RETURN MAY AFFECT YOUR WARRANTY COVERAGE. FOR WARRANTYSERVICE PROOF OF PURCHASE WiLL BE REQUIRED. THiS WARRANTY iS NON-TR[...]

  • Page 32

    Register your product to receive a special offer www, ¢ h arb roi I, ¢0 /regi ste[...]