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Char-Broil 463271108 manual

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Table of contents for the manual

  • Page 1

    THIS GRILL IS FOR OUTDOOR USE ONL Y . If you have questions or need assistance during assembly , please call . T o insure your satisfaction and for follow-up service, register your grill online at www.grillregistration.com 1-800-241-7548 463271 108 • 80016258 • 03-20-08 CA UTION: Read and follow all safety statements, assembly instructions, and[...]

  • Page 2

    2 • 463271 108 WARNING CALIFORNIA PROPOSITION 65 1. Combustion by-products produced when using this product contain chemicals known to the State of California to cause cancer, birth defects, and other reproductive harm. 2. This product contains chemicals, including lead and lead compounds, known to the State of California to cause cancer, birth d[...]

  • Page 3

    T ABLE OF CONTENTS F o r Y o u r S a f e t y ......................................2 G r i l l S e r v i c e C e n t e r ...................................2 P r o d u c t R e c o r d I n f o r m a t i o n ............................2 Installation Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . 2 S a f e t y S y m b o l s ..[...]

  • Page 4

    • NEVER store a spare LP cylinder under or near the appliance or in an enclosed area. • Never fill a cylinder beyond 80% full. • An over filled or improperly stored cylinder is a hazard due to possible gas release from the safety relief valve. This could cause an intense fire with risk of property damage, serious injury or death. • If you s[...]

  • Page 5

    WARNING If “growing” bubbles appear do not use or move the LP cylinder . Contact an LP gas supplier or your fire department! Connecting Regulator to the LP Cylinder 1. LP cylinder must be properly secured onto grill. (Refer to assembly section.) 2. T urn all control knobs to the OFF position. 3. T urn LP cylinder OFF by turning hand-wheel clock[...]

  • Page 6

    6. T urn the coupling nut clockwise and tighten to a full stop. The regulator will seal on the back-check feature in the LP cylinder valve, resulting in some resistance. An additional one-half to three-quarters turn is required to complete the connection. Tighten by hand only – do not use tools. NOTE: If you cannot complete the connection, discon[...]

  • Page 7

    Ignitor Lighting s Do not lean over grill while lighting. 1. Turn OFF all Gas Burner Control Valves. 2. Turn ON gas source or tank. 3. Open lid during Lighting. 4. To ignite turn burner control valve to . 5. Push and hold ELECTRONIC IGNITIOR button. 6. If Ignition does not occur in 5 seconds, turn the burner controls OFF, wait 5 minutes, and repeat[...]

  • Page 8

    Sideburner Ignitor Lighting s Do not lean over grill while lighting. 1. Turn OFF gas burner control valves. 2. Turn ON gas source or tank. 3. To ignite SIDEBURNER, open sideburner cover. 4. Turn sideburner knob to , push and hold ELECTRONIC IGNITOR button. 5. If ignition does NOT occur in 5 seconds, turn burner control to OFF, wait 5 mintunes, and [...]

  • Page 9

    Cleaning the Burner Assembly Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill. 1. Turn gas off at control knobs and LP cylinder. 2. Remove cooking grates and flame tamers. 3. Remove screws and carryover tubes from rear of burners. 4. Remove screw and washers to disengage burner from br[...]

  • Page 10

    Food Safety Food safety is a very important part of enjoying the outdoor cooking experience. T o keep food safe from harmful bacteria, follow these four basic steps: Clean: W ash hands, utensils, and surfaces with hot soapy water before and after handling raw meat and poultry . Separate: Separate raw meats and poultry from ready-to-eat foods to avo[...]

  • Page 11

    463271 108 • 1 1 CARE AND CLEANING OF YOUR ST AINLESS STEEL GRILL Routine cleaning is necessary to preserve the appearance and corrosion resistance of Stainless Steel. The perception that many people have is that stainless steel will not rust. That is not the case in certain conditions. Rust marks are regular steel particles that have become atta[...]

  • Page 12

    P ARTS LIST – Model No. 463271 108 Key Qty Description Part # A 1 Bottom Shelf . . . . . . . . . . . . . . . . . . . . . 80016995 B 2 Locking Caster . . . . . . . . . . . . . . . . . . . 80000268 C 2 Fixed Caster . . . . . . . . . . . . . . . . . . . . . 80004093 D 1 Left Side Panel, Firebox . . . . . . . . . . . . 80010430 E 1 Right Side Panel, [...]

  • Page 13

    463271 108 • 13 P ARTS DIAGRAM – Model No. 463271 108 NN A B C D E F G H I J K L M N B C O Q R S T V W Y Z P AA BB CC DD EE FF GG HH II JJ KK LL MM OO PP PP QQ SS RR VV UU WW XX U Y Z BBB Mm １ AAA YY X ZZ I1 Xx1 TT[...]

  • Page 14

    2 14 • 463271 108 1/4-20x1/2” screw ASSEMBL Y – Model No. 463271 108 1 Attach side panels to bottom shelf using three 1/4-20x1/2” screws, 7mm lock washers, and 7mm flat washers per panel. IMPORTANT: Panel with large hole must Be on left side of bottom shelf. 7mm lock washer 7mm flat washer Left side panel (with large hole) Right side panel [...]

  • Page 15

    463271 108 • 15 5 This step requires two people to lift and position grill head onto cart. Carefully lower the grill head onto the cart, aligning slots at bottom of grill head with posts on cart side panels. Make sure the regulator hose is hanging outside the cart. Grill head must face open side of cart. Grill head Regulator hose 3 Lower back pan[...]

  • Page 16

    7 On back of grill, place upper back panel between side panels and above lower back panel. Secure upper back panel, in lower holes, using one 1/4-20x1½” screw , 7mm lock washer , and 7mm flat washer on each side. Do not fully tighten screws until side shelf installation is complete in later steps. 16 • 463271 108 6 1/4-20x1½” screw 7mm lock[...]

  • Page 17

    463271 108 • 17 8 9 Insert tabs on right side shelf into rectangular slots in side of firebox. Attach rear of shelf using one 1/4-20x1/2” screw , 7mm lock washer , and 7mm flat washer in upper hole. Use one 1/4- 20x1½” screw , 7mm lock washer , and 7mm flat washer in lower hole. Attach front of shelf and fascia using three 1/4- 20x1/2” scr[...]

  • Page 18

    C Burner tube Valve 18 • 463271 108 10 11 First, remove the two screws and lock washers from the sideburner valve bracket. Position sideburner valve bracket beneath sideburner shelf fascia so that valve stem comes through larger center hole in fascia. Secure using lock washers and screws that were removed from bracket. Attach sideburner bezel to [...]

  • Page 19

    463271 108 • 19 13 12 Under sideburner shelf, attach sideburner ignitor wire to electrode (A) . Place burner cap onto sideburner (B) . Attach sideburner cap clip (C) . Place sideburner cooking grate onto sideburner shelf, aligning grate legs with holes in shelf. Burner cap Sideburner cooking grate Sideburner Ignitor Wire A B First, attach tank he[...]

  • Page 20

    20 • 463271 108 Tank Wire A 14 Insert end of tank wire (without hole) into back of lower back panel. Attach other end to bottom of front brace with a #8x5/8” self-tapping screw . B 15 Get electronic wire of the tank gauge from the hole on the bottom shelf to the cart inside and get it out the left side panel hole show ( A ).Connect the wire to [...]

  • Page 21

    463271 108 • 21 17 Install flame tamers by sliding one end of each flame tamer into slots at front of firebox and resting opposite end on pins in back of firebox. Back of firebox Front of firebox Flame tamer 16 Left door Right door Hinge pin on bottom of door Top of door PRESS Insert hinge pin on bottom of doors into hole in bottom shelf. Press u[...]

  • Page 22

    22 • 463271 108 19 LP CYLINDER IS SOLD SEPARATELY. Fill and leak check the cylinder before attaching to grill and regulator (see Use & Care section). Once cylinder has been filled and leak checked, place cylinder into hole in bottom shelf. Make sure cylinder valve is facing front of grill. Secure cylinder with cylinder screw under bottom shel[...]

  • Page 23

    463271 108 • 23 20 On back of grill, slide grease tray into opening in upper back panel. Grease tray CA UTION Failure to install grease tray will cause hot grease to drip from bottom of grill with risk of fire or property damage. 21 Unscrew electronic ignition button on front of control panel . Insert one AA battery into ignitor , negative (—) [...]

  • Page 24

    24 • 463271 108 + – EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Problem Gas leaking from cracked/cut/burned hose. Gas leaking from LP cylinder . Gas leaking from LP cylinder valve. Gas leaking between LP cylinder and regulator connection. Fire coming through control pa[...]

  • Page 25

    463271 108 • 25 Troubleshooting ( continued ) Problem Burner(s) will not light using ignitor . (See Electronic Ignition T roubleshooting also) Burner(s) will not match light. Sudden drop in gas flow or low flame. Flames blow out. Flare-up. Persistent grease fire. Flashback... (fire in burner tube(s)). Unable to fill LP cylinder . One burner does [...]

  • Page 26

    26 • 463271 108 Troubleshooting - Electronic Ignition Problem (Ignition) SECTION I No sparks appear at any electrodes when ignition button is pushed; no noise can be heard from spark module. SECTION II No sparks appear at any electrodes when ignition switch is pushed; noise can be heard from spark module. SECTION III Sparks are present but not at[...]

  • Page 27

    Page Blank Intentionally 463271 108 • 27[...]

  • Page 28

    28 • 463271 108 Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase. The manufacturer reserves the right to require that defective par[...]

  • Page 29

    Page Blank Intentionally 463271 108 • 29[...]

  • Page 30

    Mail to: / Envíelo a: Consumer W arranty Service P . O. Box 1240 Columbus, GA 31902-1240 Thank you for completing this questionnaire. Y our answers will help us and other companies reach you with of fers that may interest you. If you prefer not to receive these offers, please check here . Gracias por completar este cuestionario. Sus respuestas nos[...]

  • Page 31

    Page Blank Intentionally 463271 108 • 31[...]

  • Page 32

    Grilling Safety Checklist Read and understand owners manual. Never overfill LP cylinder . Overfilled cylinders may cause freeze-up of regulator . Check tubes for spider webs. Ensure valves are correctly installed in burner tubes. Always ensure control knobs are in OFF position and regulator is attached to tank BEFORE opening tank valve to avoid low[...]