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Char-Broil 4539937 manual

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Table of contents for the manual

  • Page 1

    Natural Gas Conversion Kit 4539937 • •1 1/04/08 3499893 N A TURAL GAS CONVERSION KIT FOR OUTDOOR USE ONL Y T his Na tur al Gas Con v er sion Kit can be used ONL Y with Dual Fuel™ g rills. Model # 4539937 If you have questions or need assistance during assembly , please call 1-800-241-7548 © 2008 Char-Broil, LLC Printed in USA • Columbus, G[...]

  • Page 2

    2 For Y our Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Safety Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Parts List/ Parts Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Main Burner Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . [...]

  • Page 3

    3 WARNING CALIFORNIA PROPOSITION 65 1. Combustion by-products produced when using this product contain chemicals known to the State of California to cause cancer , birth defects, and other reproductive harm. 2. This product contains chemicals, including lead and lead compounds, known to the State of California to cause cancer , birth defects or oth[...]

  • Page 4

    4 LP Cylinder Removal, T ransport and Storage 1. Failure to use safety cap as directed may result in serious personal injury and/or property damage. 2. 3. T urn OFF all control knobs and LP cylinder valve. T urn coupling nut counterclockwise by hand only - do not use tools to disconnect. Loosen cylinder screw beneath bottom shelf, then lift LP cyli[...]

  • Page 5

    5 If “growing” bubbles appear do not use or move the LP cylinder . Contact an LP gas supplier or your fire department! WARNING LP Cylinder Exchange LP Cylinder Leak T est Exchange your cylinder only for an OPD safety feature-equipped cylinder as described in the “LP Cylinder” section of this manual. Leak test new and exchanged LP cylinders [...]

  • Page 6

    6 Straight STOP Outdoor gas appliance is not intended to be installed in or on a boat. Outdoor gas appliance is not intended to be installed in or on an RV . Never attempt to attach this grill to the self-contained LP gas system of a camper trailer or motor home. Do not use grill until leak-tested. If a leak is detected at any time, and call the fi[...]

  • Page 7

    7 For Safe Use of Y our Grill and to A void Serious Injury: NEVER -Use grill at least 3 ft. from any wall or surface. Apartment Dwellers: NEVER attempt to light burner with lid closed. A buildup of non-ignited gas inside a closed grill is hazardous. Never operate grill with LP cylinder out of correct position specified in assembly instructions. Alw[...]

  • Page 8

    8 Ignitor Lighting Do not lean over grill while lighting. Light burners one at a time. 1. T urn all Gas Burner Control V alves. 2. T urn gas source or tank. 3. Open lid during lighting. 4. T o ignite turn burner control valve to . 5. Push and hold button until the burner lights. 6. If ignition does not occur in 5 seconds, turn the burner controls ,[...]

  • Page 9

    9 CA UTION SPIDER AND WEBS INSIDE BURNER TUBE 5. If “growing” If leaks cannot be stopped do not try to repair . 6. bubbles appear , there is a leak. Close gas source immediately and tighten connection. Call for replacement parts. Order new parts by giving the serial, model number and name of items needed to the Grill Service Center at . Always [...]

  • Page 10

    Correct engagement Reinstall Screws NOTE: We suggest three ways to clean the burner tubes. Use the one easiest for you. A. Bend a stiff wire (a light weight coat hanger works well) into a small hook. Run the hook through each burner tube several times. B. Use a narrow bottle brush with a flexible handle (do not use a brass wire brush), run the brus[...]

  • Page 11

    Connecting Y our Grill to the Natural Gas Source. 1. 2. Figure A A professionally-installed shut-off valve between the supply piping and the socket is recommended, but not required, by the National Fuel Gas Code. Socket connection must be made outdoors. Coat the gas supply pipe nipple with gas resistant pipe dope or approved teflon tape. Screw sock[...]

  • Page 12

    P ARTS LIST/DIAGRAM Key Qty . Description Part No. A . . . . . 3 . . . . . Main Burner Natural Gas Bezel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80004350 B . . . . . 1 . . . . . Sideburner Natural Gas Bezel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 800043[...]

  • Page 13

    Main Burner Conversion 1 - - Next, from rear of grill, remove grease pan.. First, make sure all control knobs are in the OFF position, LP tank valve is closed, and tank is disconnected from regulator and removed from grill. Grease Pan 2 Remove LP tank Heat Shield - Open the cabinet doors. Remove any stored items from the cabinet. - Using a #2 Phill[...]

  • Page 14

    3 Remove Grill Bottom Pan - Using a #2 Phillips screwdriver , remove the six #8x3/8” screws that attach the Grill Bottom Pan to the underside of grill - Holding the front of the Grill Bottom Pan, rotate it down and pull it forward to remove it. - Place the Grill Bottom Pan on the bottom shelf for storage. . Main Burner Conversion (Cont.) Grill Bo[...]

  • Page 15

    - - While holding the adjustable wrench firmly , use the Orifice Driving T ool to loosen and remove the Orifice by turning it counter-clockwise. - Save the removed orifice for converting back to LP gas. Remove LP Orifices Pull the Orifice Holder and the gas tubing away from the Burner Flange. The gas tubing is flexible and will allow sufficient cle[...]

  • Page 16

    Main Burner Conversion (Cont.) 7 - Using a #2 Phillips screwdriver , reinstall the two #8x3/8” screws that attach the Orifice Holder to the burner flange . Repeat for each Orifice Holder . DO NOT over-tighten the Orifice Holder screws. Re-install 2 #8x3/8” screws into Burner Flange. Orifice Holder Burner Flange - Pull the Burner Control Knobs o[...]

  • Page 17

    Main Burner Conversion (Cont.) 9 Reinstall Grill Bottom Pan - Holding the front of the Grill Bottom Pan, rotate it up and push it backwards to reposition the Grill Bottom Pan. - Using a #2 Phillips screwdriver , reinstall the six #8x3/8” screws that attach the Grill Bottom Pan to the underside of grill . DO NOT over- tighten the screws. Grill Bot[...]

  • Page 18

    12 Reinstall LP tank Heat Shield - Insert tabs without screw holes(at rear of heat shield) into back panel slots. - Align the tabs with screw holes at the front of the heat shield to the door brace. - Carefully insert the #8x3/8” screws through the tabs and into the door brace.. - Using a # 2 Phillips screwdriver , not provided, tighten both scre[...]

  • Page 19

    Main Burner Conversion (Cont.) Reinstall Grease Pan - Reinstall Grease Pan into the rear of the grill. 13 Grease Pan - Open the sideburner cover . Remove the cooking grate. - Pull the sideburner control knob off the valve stem. Remove the existing bezel by removing the two screws and two lock washers securing bezel to shelf fascia. Save the bezel f[...]

  • Page 20

    - Remove the wingnut from the burner as Shown in illustration A. - Remove the Ignitor wire from the electrode as - Remove the burner from the sideburner pan as Shown in illustration B. Shown in illustration C. Sideburner Conversion (Con’t.) 15 Wingnut A Sideburner C Electrode Sideburner I gnitor Wire B Wing Nut C 6 Sideburner V alve B Orifice - L[...]

  • Page 21

    Sideburner Sideburner Drip Pan 17 - Reinstall the burner as Shown in illustration A. - Make sure the burner tube is properly aligned with the sideburner valve as - Reinstall the wingnut to the burner stud. Attach the ignitor wire to the electrode as Shown in illustration B. Shown in illustration C. 6 A Electrode Sideburner Ignitor Wire Wing Nut C S[...]

  • Page 22

    EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Gas leaking from cracked/cut/burned hose. Possible Cause • Damaged hose. Prevention/Solution • T urn off gas at at source. If anything but burned, replace parts. If burned, discontinue use of product until a plumber has inves[...]

  • Page 23

    23 Notes:[...]

  • Page 24

     Columbus, GA 31902  Assembly Instructions © 2008  Char-Broil, LLC ®[...]