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Char-Broil 4638220 manual

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Table of contents for the manual

  • Page 1

    THIS GRILL IS FOR OUTDOOR USE ONLY Failure to follow all manufacturer ’s instructions could result in serious personal injury and/or property damage. WARNING ! CA UTION ! Some parts may contain sharp edges – especially as noted in the manual! Wear protective gloves if necessary . CAUTION: INSTALLER/ASSEMBLER: CONSUMER: Read and follow all safet[...]

  • Page 2

    WARNING FOR YOUR SAFETY 1. Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. 2. An LP Tank not connected for use shall not be stored in the vicinity of this or any other appliance. FOR YOUR SAFETY If you smell gas: 1. Shut off gas to the appliance. 2. Extinguish any open flame. 3. Ope[...]

  • Page 3

    Table of Contents For Y our Safety ..................................2 Call Grill Service Center for Help and Parts .............2 W arranty Information ..............................2 Installation Safety Precautions .......................2 Safety Symbols ..................................2 T able of Contents .................................3 W a[...]

  • Page 4

    Parts List - Model 4638220 Key Qty. Description Part # A 1 W arming Rack ............... 4152125 B 1 Cooking Grate ............... 4152741 C 1 Leg Extender Assembly ........ 4154468 D 1 Handle ..................... 4154488 E 1 Drip V apoRISER Bar .......... 4156418 F 1 Wheel Assembly ............. 4158100 G - - - Briquets (1 bag) .............. 415[...]

  • Page 5

    A B C H E F W V V U V V G I J J J J L L K M M N N O O O P P P P Q R S Y Z D X T T T T 4638220 • 5[...]

  • Page 6

    1 2 0000000000 0000000 This label contains the model and serial number for your grill. You should also write this information on page 2 of this manual in the “Warranty Information” box. Remove end of rating label located on your grill’s back panel (see parts list to identify) and apply to your warranty card in box #5. If label cannot be remov[...]

  • Page 7

    1ST 2ND Do not let briquets cover burner port holes. BA CK OF GRILL 4 3 BA CK OF GRILL BACK PANEL BACK PANEL 1. Stand grill upside down and attach back panel to legs and brace with four bolts and nuts. 2. Facing back of grill, depress buttons and snap leg extender assembly into right legs and wheel assembly ( ) into left legs. text facing inward IM[...]

  • Page 8

    6 5 You may have: Hinge pin only OR Hinge pin and hitch pin 1. Place lid onto grill bottom. Attach with two hinge pins. 2. Insert handle into grill lid. Attach with two wing nuts. 3. Be sure clips are attached to logo plate posts. Snap logo plate into grill lid. 1ST 2ND 3RD Qty. 2 Qty. 2 Back of SwingAway pointing upward. 1ST 2ND 1. Insert pivot wi[...]

  • Page 9

    8 7 Qty. 4 1. Install side shelves by sliding shelf tubes over ends of leg tubes. Press firmly so that holes are aligned. Secure with one push-fastener on each leg. 1. Hang grease clip from center of grill bottom. Use an empty soup can to hang from grease clip. (not included) • Failure to install can in clip will cause hot grease to drip from bot[...]

  • Page 10

    9 1. Beneath control panel, attach 12’ natural gas hose to valve. 2. Tighten the connection with an adjustable wrench. 3. LEAK TEST AS SHOWN ON PAGE 12 BEFORE USING GRILL. 10 • 4638220[...]

  • Page 11

    Connecting Your Grill to the Natural Gas Source 1. Coat pipe nipple with gas resistant dope. Screw socket onto gas manifold at gas source (A). 2. Connect unattached end of natural gas hose to socket. Push sleeve back on socket (B) and insert plug until sleeve snaps forward, locking plug into socket. When socket and plug are connected, valve in sock[...]

  • Page 12

    WARNING • Do not use grill until leak checked. • If leak is detected at any time, STOP and call the Fire Department. • If you cannot stop a gas leak, immediately close LP tank Valve and call LP gas supplier or your fire department! Leak Testing Valve and Hose 1. 2. Check to make sure grill is connected to natural gas source and gas supply is [...]

  • Page 13

    Ignitor Lighting s s Do not lean over grill while lighting. Open lid. Do not lean over grill while lighting. Open lid. 1. T urn on gas at gas source. 2. T urn LEFT knob to IGNITE. 3. Push IGNITOR Button rapidly to light. Be sure burner lights and stays lit. 4. If burner does not light turn knob(s) to OFF , wait 5 minutes and try again. 5. T urn RIG[...]

  • Page 14

    Cleaning the Burner Assembly Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill. 1. 2. Remove cooking grate and drip vaporiser bar . 3. Discard used briquets before removing burner and briquet grate. 4. Under grill remove grease cup and disconnect short ignitor wire (A) and clips from bu[...]

  • Page 15

    Cooking Chart Cooking times and temperatures may vary according to specific recipes, cooking conditions or barbecue equipment used. T ake these factors into consideration to insure best results. If you use the indirect cooking method (lighting only one burner and placing food on opposite side of cooking grate), allow more grilling time. Temperature[...]

  • Page 16

    Troubleshooting Problem Burner will not light using ignitor. Burner(s) will not match light. Flames blow out. Flare-up. Persistent grease fire (can damage the appearance of steel panels and aluminum castings on the grill). Flashback... (fire in burner tube(s) Possible Cause Wire and/or electrode covered with cooking residue. Electrode and burner ar[...]