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Char-Broil 11201566 manual

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Table of contents for the manual

  • Page 1

    Product Guide Model 1 1201566 T ools needed for assembly: Phillips & Flat Head Screwdriver Adjustable wrench Pliers FOR OUTDOOR USE ONL Y CA UTION: Read and follow all safety statements, assembly instructions, and use and care directions before attempting to assemble and cook. INST ALLER/ASSEMBLER: Leave this manual with consumer . CONSUMER: Ke[...]

  • Page 2

    D ANGER Safety Symbols The symbols and boxes shown below explain what each heading means. Read and follow all of the messages found throughout the manual. DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury . WARNING W ARNING: Indicates a potentially hazardous situation which, if not avo[...]

  • Page 3

    1. Brush all interior surfaces including grills and grates with vegetable cooking oil. 2. Build a small fire on the fire grate, being sure not to lay coals against the walls. 3. Close door . (Position butterfly damper and smokestack damper approximately at one quarter open.) This burn should be sustained for at least two hours, the longer the bette[...]

  • Page 4

    THE HEA T OF THE COALS seconds you can hold the palm of your hand 4 inches above the coals temperature range (Fº) visual cues HOT COALS 2 400 to 450 barely covered with gray ash; deep red glow MODERA TEL Y HOT 375 to 450 thin coating of gray ash; deep red glow MODERA TEL Y HOT COALS 4 325 to 375 significant coating of gray ash; red glow MODERA TEL[...]

  • Page 5

    GRILL MAINTENANCE Frequency of cleanup is determined by how much your smoker is used. Make sure coals are completely extinguished before cleaning inside of smoker . Inside surfaces may be cleaned with a strong solution of detergent and water applied with a scrub brush. Thoroughly rinse with water and allow to air dry before using again. HELPFUL HIN[...]

  • Page 6

    LIMITED W ARRANTY 6 SCOPE OF COVERAGE PERIOD OF COVERAGE TYPE OF F AILURE COVERAGE PERFORA TION, MANUF ACTURING, AND MA TERIAL DEFECTS ONL Y All Parts 90 days from date of purchase* This warranty only applies to units purchased from an authorized retailer . Manufacturer warrants to the original consumer -purchaser only that this product shall be fr[...]

  • Page 7

    P ARTS LIST 7 K e y Q ty D e s cr ipt ion 1 1 RIG HT LEG 2 1 LE FT LE G 3 1 SHE LF 4 1 AX LE 5 2 W HEE L 6 2 W HEE L CAP 7 2 LE G BRACE 8 1 FIREB O X S UP PORT 9 1 G RILL B AS E 10 1 FRO NT S HEL F 11 2 FRO NT TAB LE S UPPORT 12 1 CHARCOAL TRAY 13 1 CHARCOAL GRATE 14 2 CHARCOAL GRATE A DJ US TER 15 3 CO OKING GRATE 16 1 W ARM ING RACK 17 1 G RILL L[...]

  • Page 8

    2 1 ASSEMBL Y 8 FIRST , GET A HELPER! This unit is heavy and requires a second person for lifting and moving. NEXT , pick a suitable location to work. Open the carton and slit the corners so that the carton lays flat. This will give you a protective surface during assembly . Insert bottom shelf (item #3) into holes on the inside of the legs. Do not[...]

  • Page 9

    3 4 9 Install leg braces (item #7), with support flange towards center of grill, onto the legs using eight M6 x 15mm Phillips head bolts . Do not fully tighten screws until Step 6 is complete. Put axle rod (item #4) through the holes on the right legs. Put wheels (item #5) onto the axle rod (item #4) and place the wheel caps (item #6) over the axle[...]

  • Page 10

    5 6 10 Install firebox support bracket (item #8) onto the holes on the left legs using two M6 x 15mm Phillips head bolts. Do not tighten bolts until Step 6 is completed. Install grill base (item #9), with firebox opening towards left side, on top of the legs using four M6 x 15mm Phillips head bolts. Install two M6 x 15mm Phillips head bolts and M6 [...]

  • Page 11

    8 7 1 1 Attach front shelf (item #10) to front of grill base using two M6 x 15mm Phillips head bolts. Attach table supports (item #1 1) with slotted holes towards front shelf using four M6 x 15mm Phillips head bolts. Attach push handle (item #27) onto the firebox lid (item #25) using two M6 x 15mm Phillips head bolts.[...]

  • Page 12

    10 9 12 Attach smaller handle (item #26) to the firebox lid using two M5 x 12mm Phillips head bolts and M5 hex nuts. Attach firebox lid stop (item #24) using one M5 x 12mm Phillips head bolt and M5 hex nut.[...]

  • Page 13

    1 1 12 13 Attach air shutter (item #31) onto the firebox door (item #30) using one M6 x 15mm Phillips head bolt and M6 hex nut. Do not over-tighten air shutter , air shutter should move freely . Attach door latch (item #33) using one M5 x 12mm Phillips head shoulder bolt and M5 hex nut as illustrated. Connect firebox door hinge (item #29) to the ou[...]

  • Page 14

    Connect firebox lid (item #25) and firebox base (item #34) using six M6 x 15mm Phillips head bolts. 14 13 14 Connect firebox and grill base (item #9) together using six M6 x 15mm Phillips head bolts.[...]

  • Page 15

    15 16 Connect firebox support (item #8) with firebox base (item #34) using two M6 x 15mm Phillips head bolts and M6 hex nuts. Install smokestack bracket (item #18) into grill lid (item #17 using two M6 x 15mm Phillips head bolts and M6 hex nuts. 15[...]

  • Page 16

    17 18 Install smokestack (item #19) onto the smokestack bracket (item #18). T o install the temperature gauge (item #22), insert into center hole on grill lid (item #17), then turn it clockwise to upright position. 16[...]

  • Page 17

    19 20 Attach grill lid handle (item #23) using two M6 x 15mm Phillips head bolts and M6 hex nuts. Install grill lid (item #17) on grill base (item #9) using two M8 x 23mm Phillips head shoulder bolts. 17[...]

  • Page 18

    21 22 Attach the charcoal tray (item #12) to charcoal grate (item #13) by hooking tray edges onto the grate frame. Use charcoal grate adjusters (item #14) to lower charcoal grate assembly into grill base (item #9). Rest charcoal grate adjusters on supports in grill base (item #9). 18 END VIEW[...]

  • Page 19

    23 24 Install the warming rack (item #16) inside the grill lid (item #17). Insert the cotter pins through the holes from the outside of grill lid (item #17). Align the warming rack support arm holes with the holes on the side panel of grill base (item #9). Using two M6 cap nuts, two M6 washers, and two M6 x 15mm Phillips head shoulder bolts. Place [...]

  • Page 20

    25 26 Place firebox charcoal grate (item #32) inside the bottom of firebox. Place firebox cooking grills (item #28) inside the top of the firebox base (item #34). 20[...]

  • Page 21

    27 28 Insert grease cup holder (item #35) into holes on right leg brace (item #7). Place a tin can (not included) on the grease cup holder . A tin can must be placed under the grease drain hole at all times. Congratulations. Enjoy your Deluxe Smoker . 21 (Tin can not included)[...]

  • Page 22

    THIS P AGE INTENTIONALL Y BLANK 22[...]

  • Page 23

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  • Page 24

    24 REGTEMP REV00[...]