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Casablanca Fan Company HM 101 manual

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Table of contents for the manual

  • Page 1

    66401100 e xcellence in hot water Installation, Operating and Servicing Instructions HeatMaster HM 71 HM 101[...]

  • Page 2

    1 INTENDED USERS OF THESE INSTR UCTIONS These instructions are intended for - specifying engineers - installing engineers - end-users - servicing engineers SYMBOLS The follo wing symbols are used in these instructions: Essential instruction for operating the system correctly . Essential instruction for personal saf ety or en vironmental protection.[...]

  • Page 3

    OPERA TING PRINCIPLE The HeatMaster is a high performance, direct fired hot water stor age heater , which has indirect heat transfer due to its T ank-in-T ank construction. At the hear t of the HeatMaster is a stainless steel cylinder through which the flue tubes pass. This is surrounded by a mild steel shell containing the primar y water (neutral [...]

  • Page 4

    3 DESCRIPTION Flue reduction collar T op cover A utomatic air v ent Central heating flow pipe Flue pipes and turbulators Insulation Burner Detector NTC3 Heating return Combustion chamber Burner chamber plate Primar y circuit Primar y safety v alve Low water pressure s witch Detector NTC1 and NTC2 Casing front panel Primar y expansion v essel Domest[...]

  • Page 5

    4 DIMENSIONS The units are delivered fully assemb led, tested and packed on a timber base with shoc kproof edges and protected by heat-shrunk plastic film. On delivery and after unpacking, check the equipment f or damage. F or transpor t pur poses, refer to the weights and dimensions giv en below . TECHNICAL SPECIFICA TION D G F E J H B A K C C/2 H[...]

  • Page 6

    5 HEA TMASTER CONTROL SETTINGS Description The 71/101 series is fitted with an electronic controller (MCBA) which controls burner operation (ignition, safety and modulation), and provides f acilities to adapt the controller to the desired application. The MCBA has three lev els of settings : manuf acturer, installer and user . There are three tempe[...]

  • Page 7

    6 BOILER ROOM Important •K eep vents free at all times . • Do not store inflammable products in the boiler room. • Do not store corrosive products near the boiler , such as paints, solvents , chlor ine, salt, soap and other cleaning products. • If you smell gas, do not s witch on the light or light a flame. T ur n off the mains gas tap at t[...]

  • Page 8

    7 INST ALLA TION Balanced flue boiler connection type: C • C13: concentric hor izontal connection • C33: concentric vetical connection • C53: parallel chimney connection • C63: concentr ic vertical connection without ter minal (only in Germany and Luxembourg). C53 C13 C33 2 m min. 150 min. 120 Maximum length concentric : 6 metres Maximum le[...]

  • Page 9

    8 INST ALLA TION HO T W A TER CONNECTIONS Pressure reducing valve If the mains water pressure is greater than 6 bar , a pressure reducing v alve must be fitted. Expansion relief valve The tank expansion relief v alve must be A CV approved and calibrated to a maximum of 7 bar . The valv e discharge must be connected to the drain. Hot water expansion[...]

  • Page 10

    HEA TING CONNECTION The HeatMaster has two connections at the rear that can be used to connect a central heating circuit. Connecting a heating system may reduce the domestic hot water perf or mance. W ARNING The maximum pump motor load f or the MCBA is 250 W att. If a larger pump is required, install a relay between the pump and the MCBA. Expansion[...]

  • Page 11

    10 ELECTRICAL CONNECTION Po wer supply The boiler operates with a 230 V - 50 Hz single phase supply . A double pole isolator with a 6 amp fuse or a 6 amp MCB must be fitted outside the boiler to allow pow er to be shut off during servicing and before an y repairs are carried out on the boiler. Conformity Boiler installation must comply with the pre[...]

  • Page 12

    7 8 9 10 11 12 L1 N T1 T2 S3 B4 L1 N T1 T2 S3 B4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 1 2 3 4 5 6 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 1 2 3 L1 N T1 T2 S3 B4 B5 T6 T7 T8 3 4 230V ~ 50 Hz 56 MM FF X1 X2 X3 X4 F M BG 2000-M/101 1 2 3 4 5 C 1 B5 T6 T7 T8 L1 N T1 T2 S3 B4 L1 N V1 V2 V1 V2 2 1 13 14 15 17 16 BG 2000-M 71/101 HEA TMASTER 71[...]

  • Page 13

    12 COMMISSIONING FILLING THE HO T W A TER AND HEA TING CIRCUITS IMPORT ANT The hot water tank must be pressurised bef ore the heating circuit is filled. 1. Close the primar y circuit filling valves (11). 2. Open the stop valve (1) and the dr awoff tap (8). When water flows out of the tap , the hot water tank is full and the draw off tap (8) should [...]

  • Page 14

    13 BURNER FEA TURES 71/101 Gas burner features (*) propane Gas category T ype HM 71 HM 101 Input Kw 22.0 - 69.9 25.0 - 107 / 22.0 - 110 (*) Output Kw 18.4 - 63.0 23.0 - 96.3 / 20.2 - 99.0 (*) Combustion efficiency - natural gas % 92.0 92.1 Natural gas CO 2 % 9.0 9.5 Gas G20 - 20 mbar - I 2E(S)B - I 2 Er - I 2H Flow m 3 /h 2.12 - 7.40 2.64 - 11.32 G[...]

  • Page 15

    14 DRAINING THE BOILER Wa ter flowing out of the drain cock ma y be e xtremely hot and could cause severe scalding. K eep people awa y from discharges of hot water . Draining the heating circuit 1. T urn OFF the on/off switch on the boiler control panel, isolate e xter nal electrical supply , and tur n off the gas supply to the boiler. 2. Close the[...]

  • Page 16

    15 USING THE BOILER Y our system should be serviced at least once a year by a qualified engineer. If the boiler is subject to heavy use, it may require servicing more than once a year - consult your service engineer for advice. Starting the burner: In normal operation, the burner starts automatically whenever the boiler temperature falls below the [...]

  • Page 17

    Changing the MCBA settings: Parameter mode Proceed as follo ws: • Press the “MODE” button once; the display will sho w “P ARA”. Press the “STEP” button once; the first digit is “1” and the last two show the setting f or the first parameter . • T o change these last two , press “+” to increase and “-” to decrease. • Sav[...]

  • Page 18

    17 USER GUIDE codes 00 02 03-07 11 12 13-17 18 19 25 28 31 32 33 36 37 38 44 Error description No flame detected No ignition after 5 attempts Internal error Eprom error Low water pressure or 24V fuse f ailure Internal error Primar y temperature 1 > 110 °C Primar y temperature 2 > 110 °C Primar y temperature 1 gradient too high No fan signal[...]

  • Page 19

    18 SERVICE RECORD Date installed: % CO 2 (min. load) : % CO 2 (max. load) : Gas LPG Model : Serial number : Heating system pressure setting : ❏ ❏ Name and signature : Flue gas T° : Efficiency : Gas pressure : INST ALLA TION DET AILS Date serviced : % CO 2 (min. load) : % CO 2 (max. load) : Gas LPG Remarks : ❏ ❏ Name and signature : Flue ga[...]

  • Page 20

    INTERNA TIONAL A CV international n.v KERKPLEIN, 39 B-1601 RUISBR OEK - BELGIUM TEL.: +32 2 334 82 20 F AX: +32 2 378 16 49 E-MAIL: international.info@acv-world.com BELGIUM A CV BELGIUM n v/sa KERKPLEIN, 39 B-1601 RUISBR OEK-BELGIUM TEL.: +32 2 334 82 40 F AX: +32 2 334 82 59 E-MAIL: belgium.info@acv-world.com CHILE ALBIN TROTTER Y ACV L TDA SAN P [...]