English dropdown-ico

Carrier 338 manual

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49

Go to page of

Similar user manuals

A good user manual

The rules should oblige the seller to give the purchaser an operating instrucion of Carrier 338, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.

What is an instruction?

The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Carrier 338 one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.

Unfortunately, only a few customers devote their time to read an instruction of Carrier 338. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.

What should a perfect user manual contain?

First and foremost, an user manual of Carrier 338 should contain:
- informations concerning technical data of Carrier 338
- name of the manufacturer and a year of construction of the Carrier 338 item
- rules of operation, control and maintenance of the Carrier 338 item
- safety signs and mark certificates which confirm compatibility with appropriate standards

Why don't we read the manuals?

Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Carrier 338 alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Carrier 338, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Carrier service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Carrier 338.

Why one should read the manuals?

It is mostly in the manuals where we will find the details concerning construction and possibility of the Carrier 338 item, and its use of respective accessory, as well as information concerning all the functions and facilities.

After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.

Table of contents for the manual

  • Page 1

    Models 336, 338 & 339 Freezemaster 300 Series Opera ting Instr uctions 036029 - M 6/98[...]

  • Page 2

    Com plete this pa ge for quic k refe renc e when ser vice i s requi red: T aylor Dis tributor: Address: Phone: Serv ice: Par ts: Date of Installation: Infor mati on found on the data la bel: Model Number: Seri al Number: Electric al Specs: V oltage Cycle Phase Maximum Fuse S ize: A Minimum Wi re Ampacit y: A E June, 1998 T aylor All right s res erv[...]

  • Page 3

    T able o f Co nten ts Mo del s 336, 338 & 339 T able of Contents ______________________________________________________________________________ Section 1 T o the Installer 1 ............................................ W ater Connecti ons (W ater Cooled Uni ts Only) 1 ............................ Air Cool ed Units 1 ............................[...]

  • Page 4

    Mo del s 336, 338 & 339 T able o f Co nten ts Sec tion 7 Impor tant: Operator C heckl ist 22 .............................. During Cl eaning and Saniti zing 22 ......................................... T roubleshooting Bacteri al Count 22 ........................................ Regular Maintenance Checks 22 ....................................[...]

  • Page 5

    1 Mo del s 336, 338 & 339 T o the I nst all er 031030 Section 1 T o th e Installer Thes e ma chine s ar e des igned for indoor use only . DO NOT ins tall the machines in an area where a water jet could be us ed. F ailure t o f ollow t his instr uct ion may res ult in s erious elect ric al shock. W ater Connections (W ater C ooled Units Only) An[...]

  • Page 6

    2 Mo del s 336, 338 & 339 T o th e Operator 061031 Sec tion 2 T o the Ope rator The f reezer you have purchas ed has been c arefully engineered and manuf act ured to giv e you dependable operat ion. T he T aylor soft -ser ve models cov ered in this manual consis t of the following: 336, 338 and 339. Thes e units, when properly oper ated and car[...]

  • Page 7

    3 Mo del s 336, 338 & 339 Safety 061031 Se cti on 3 Sa fety We at T aylor are c oncerned about the saf ety of t he operat or when he or she c omes in c ontact with t he fr eezer and its part s. T aylor has gone to extrem e effort s t o design and manuf act ure built- in safety feat ures t o prot ect bot h you and t he serv ice technician. As an[...]

  • Page 8

    4 Mo del s 336, 338 & 339 Op erato r Parts I den ti fi catio n Section 4 Operator Parts Identif ication Model 336 Item Descript ion Par t No. 1 Cover A.- Hopper X37963 2 Pan-Dr ip 17-1/ 4” Long 027504 3 Panel- Upper Side Left 028740 4 Orif ice 022465-100 5 O-Ri ng 3/8 OD x .070 W 016137 6 Tube- Feed 5/32 Di a. Hol e 043461-2 7 O-Ri ng .563 OD[...]

  • Page 9

    5 Mo del s 336, 338 & 339 Op erato r Parts I den ti fi catio n Model 338 Item Descript ion Par t No. 1 Cover A.- Hopper- Standar d X38458 2 Gasket- Hopper Cover 20 Qt. 038474 3 Orific e 022465-100 4 O-Ri ng 3/8 OD x .070 W 016137 5 Tube A. -Feed SS 5/32 Hol e X29429-2 6 O-Ri ng .643 OD x .077 W 018572 7 Panel- Rear 051600 8 Louver- Side ( Left [...]

  • Page 10

    6 Mo del s 336, 338 & 339 Op erato r Parts I den ti fi catio n Model 339 Item Descript ion Par t No. 1 Cover A.- Hopper- Standar d X38458 2 Gasket- Hopper Cover 20 Qt. 038474 3 Orific e 022465-100 4 O-Ri ng 3/8 OD x .070 W 016137 5 Tube A. -Feed SS 5/32 Hol e X29429-2 6 O-Ri ng .643 OD x . 077 W 018572 7 Panel- Rear 017563 8 Louver- Side (Ri gh[...]

  • Page 11

    7 Mo del s 336, 338 & 339 Op erato r Parts I den ti fi catio n Three S pout Door Item Descript ion Par t No. 1 Seal- Dri ve Shaft 032560 2 Shaft -Beat er 033235 3 Beater A. -2. 8 Qt. Heli core X35466 4 Blade- Scraper -Pl asti c 035480 5 Beari ng-Fr ont 050216 6 Gasket- Door HT 4” Double 048926 7 O-Ri ng 3/8 OD x .070 W 016137 8 Plug- Pri me 0[...]

  • Page 12

    8 Mo del s 336, 338 & 339 Op erato r Parts I den ti fi catio n 071018 Accessor ies 048260 2 1 10 9 11 12 7 3 4 5 8 KA Y -5 Sanitizer/Cleaner ® CAUTION KEEP OUT OF REACH OF CHILDREN FOR INSTITUTIONAL USE ONLY 1 OZ (28.4 g) SS TERA HEEN SANITIZER & CLEANER (MILKSTONE REMOVER) GREEN LA BEL 6 ITE M DESCRIPTI ON P ART NO. 1 T O O L -O -R IN G R[...]

  • Page 13

    9 Mo del s 336, 338 & 339 Imp ort ant : T o the O p erator Section 5 Important: T o the Operator Item Descript ion 1 Power Swit ch 2 Mix Ref rigerat ion But ton 3 Standby B utt on 4 W a sh Bu tton 5 Auto B utto n 6 Indicat or Light “ MIX LO W ” 7 Re set B utto n Sym bol Defi nitions The f ollowing chart identif ies t he sym bol definit ions[...]

  • Page 14

    10 Mo del s 336, 338 & 339 Impor tant : T o the Opera tor Power Switch When plac ed in the “O N” posit ion, t he power s witc h allows SOF T ECH R cont rol panel operat ion. Indicator Light - “ Mix Low” Located on t he f ront of t he machine is a mix lev el indicating light . W hen the light is flashing, it indicat es that t he mix hopp[...]

  • Page 15

    11 Mo del s 336, 338 & 339 Imp ort ant : T o the O p erator Reset Button The r eset but ton is locat ed in t he service panel. The reset prot ect s the beater m otor f rom an overload condition. If an ov erload occur s, t he reset mec hanism will trip. T o proper ly reset the freez er , pres s the “AUTO” button to cance l the cycle. Place t[...]

  • Page 16

    12 Mo del s 336, 338 & 339 Op erati ng Pro ced ures Section 6 Operating Procedures Each unit st ores m ix in a hopper. T he mix t hen flows by gravi ty t hrough an air t ube down into t he fr eezing cylinder. They all have 2.8 quart ( 2.6 lit er) capac ity fr eezing cylinder s. A ll models hav e 20 quart (18. 9 liter) mix hoppers . Duplicate t [...]

  • Page 17

    13 Mo del s 336, 338 & 339 Op erati ng Proced u res Step 2 T ake one of t he sc raper blades and s lip it under the hook at t he fr ont of t he beat er . Wrap t he blade around the beat er f ollowing the helix and pushing t he blade down onto t he helix as you wrap. At the bac k end of the beater, slip the blade under t he hook. Repeat t hi s s[...]

  • Page 18

    14 Mo del s 336, 338 & 339 Op erati ng Pro ced ures Inser t t he prime plugs int o t he holes in the t op of the fr eezer door , and pus h down. Figur e 9 Step 4 Ins tall t he freez er door . I nsert the baffle rods t hrough the opening in t he beater s and seat the door f lush wit h the f reezing c ylinder . W ith t he door seat ed on the fr e[...]

  • Page 19

    15 Mo del s 336, 338 & 339 Op erati ng Proced u res Slide the f ork over t he bar in the s lot of the draw v alve. Secure wit h pivot pin. Note: T he Models 336, 338 and 339 have thr ee draw handles. S lide the f ork of the dr aw handle in the slot of the draw v alve, s tar ting f rom t he right . Slide t he pivot pin thr ough each draw handle [...]

  • Page 20

    16 Mo del s 336, 338 & 339 Op erati ng Pro ced ures Slide the s mall o-r ing into t he groove of t he air orifice. Do not lubr icate t he o-ring. Figur e 19 Note: M ake sur e the hole in t he air orif ice is c lean and is not clogged. I f t he hole in t he air orif ice should become c logged, use s oap and hot wat er to c lear the hole. Do not [...]

  • Page 21

    17 Mo del s 336, 338 & 339 Op erati ng Proced u res Figur e 23 Step 4 Place t he power swit ch in t he “O N” posit ion. Figur e 24 Step 5 Pres s the “ W ASH” but ton. T his will cause t he saniti zing solut ion in the f reezing c ylinder to agitat e. Allow it t o agitat e for five m inutes . Figur e 25 Step 6 Place an em pty pail beneat[...]

  • Page 22

    18 Mo del s 336, 338 & 339 Op erati ng Pro ced ures Step 9 Ass emble the hopper gasket around t he t op edge of the m ix hopper . St and t he air tube in the corner of the hopper . Figur e 28 Re pea t St eps 1 through 9 for the other s ide of t he fr eezer . Prim ing Step 1 Wit h a pail beneath t he door spout , lower the draw handle. Be s ure [...]

  • Page 23

    19 Mo del s 336, 338 & 339 Op erati ng Proced u res Step 5 Pres s the “ AUTO” but t on. T he “AUTO ” light will come on in dicatin g the main refrig eration system is operating. When t h e unit cycl es off , t he product will be at serving vi scosity . Figur e 32 Note: T he mix ref riger ation light will come on, indicating t he mix ref[...]

  • Page 24

    20 Mo del s 336, 338 & 339 Op erati ng Pro ced ures Cleaning Step 1 Prepar e two gallons ( 7.6 lit ers) of an approved c lean- ing solution ( example: Kay-5 R ). USE W ARM W A TER AND FOLLOW T HE MANUF ACTURER’ S SPECIFI - CA TIONS. Step 2 Push down t he prime plug. Pour the two gallons (7.6 liters ) of c leaning solut ion into t he mix hoppe[...]

  • Page 25

    21 Mo del s 336, 338 & 339 Op erati ng Proced u res Step 4 Remove t he o-rings fr om t he air tubes and air orific es. Step 5 Retur n to t he freez er wit h a sm all amount of cleaning soluti on. Br ush clean t he rear s hell bearings at t he back of t he fr eezing cy linders wit h the black bristle brush. Figur e 33 Step 6 Remove t he rear dr [...]

  • Page 26

    22 Mo del s 336, 338 & 339 Impor tant : Opera tor C hec klis t 051215 Section 7 Important: Operator Checklist Dur ing Cl eaning and Sani tizi ng Cleaning and sanitiz ing schedules are gover ned by your St ate or local regulatory agenc ies and mus t be followed acc ordingly . The f ollowing c heck point s should be st ressed dur ing the cleaning[...]

  • Page 27

    23 Mo del s 336, 338 & 339 Imp ort ant : Op erato r Checkl ist j 7. If your m achine is equipped with an auxiliary refrigerat ion syst em, check the auxiliary condenser for accum ulation of dirt and lint . Dirty condenser s will reduce t he ref rigerat ion capacit y of t he mix hopper . Condensers m ust be cleaned monthly with a sof t brus h. N[...]

  • Page 28

    24 Mo del s 336, 338 & 339 T r oubles hooting Guide Section 8 T roubleshooting G uide PROBL EM PROBABLE CAUSE REMEDY PA G E REF . 1. No pr oduct is being dispensed wit h draw valv e open and the m achine in the “ AUTO” m ode. a. F reeze-up in m ix inlet hole. a. Call ser vice t echnician t o adjust t he mix hopper tem peratur e. -- -- -- b.[...]

  • Page 29

    25 Mo del s 336, 338 & 339 T r oubles hooting Guide PROBL EM PROBABLE CAUSE REMEDY PA G E REF . 5. T he mix in t he mix hopper is too warm. a. T he temper atur e is out of adjustm ent. a. Call ser vice t echnician t o adjust t he mix hopper tem peratur e. -- -- -- b. Mis sing or def ect ive mix hopper gasket . b. Replace/ inst all the gask et a[...]

  • Page 30

    26 Mo del s 336, 338 & 339 T r oubles hooting Guide PROBL EM PROBABLE CAUSE REMEDY PA G E REF . 10. No freez er operat ion aft er press ing the “A UTO” butt on. a. Unit is unplugged. a. Plug into wall r ecept acle. -- -- -- b. T he circuit breaker is off or t he fuse is blown. b. Turn the breaker on, or replace t he fus e. -- -- -- c. T he [...]

  • Page 31

    27 Mo del s 336, 338 & 339 Parts Rep lacemen t S ched ul e Section 9 Parts Replacement Schedule P ART DESCRIPTION EVERY 3 MONTHS EVERY 6 MONTHS ANNUALL Y Drive S haft S eal X Scr aper Blade X Fr eezer Door Gas ket X Fr ont Bearing X Draw V alve O-Ring X Pivot Pin O- Ring X Prime P lug O- Ring X Air Tube O-Ring X Air Ori fic e O-Ri ng X Whit e B[...]

  • Page 32

    Section 10 Parts List + A vailabl e Separ ately 28 Parts L ist Mo del s 336, 338 & 339 DESCRI PT IO N P ART NUMBER 336 QTY . 338 QTY . 339 QTY . W ARR. CLASS REMARKS P ARTS UPDA T E ACCUMUL A T OR - - COPPER 2”DIA 10” 047062 1 103 ADAPTOR A.- - CASTER X18915 4 4 103 BEARING - - FRONT 050216 222 000 BEARING - - REAR SHELL *N ICK.PLA TE 03132[...]

  • Page 33

    29 + A vailabl e Separ ately Mo del s 336, 338 & 339 Par ts List DESCRI PT IO N P ART S UPDA T E REMARKS W ARR. CLASS 339 QTY . 338 QTY . 336 QTY . P ART NUMBER CABLE - - RIBBO N - - 14C- - 40”L- - D IP/DIL 042931 1 103 CABLE - - RIBBO N - - PWR/RELA Y- - 60 IN 032445 2 2 103 CAP - - DESIG N - - 1. 010”ID - - 6 P OIN T 014218 333 000 CASTER[...]

  • Page 34

    + A vailabl e Separ ately 30 Parts L ist Mo del s 336, 338 & 339 DESCRI PT IO N P ART S UPDA T E REMARKS W ARR. CLASS 339 QTY . 338 QTY . 336 QTY . P ART NUMBER DECAL- - POWER SWI TCH 032484 111 000 DECAL- - TROUBLE SHOOTING 038374 111 000 DEFLECTOR- - BLOWER EXHAUST 048345 1 103 DEFLECTOR- - BLOWER EXHAUST 046586 1 103 DIAGRAM- - WIRING 038333[...]

  • Page 35

    31 + A vailabl e Separ ately Mo del s 336, 338 & 339 Par ts List DESCRI PT IO N P ART S UPDA T E REMARKS W ARR. CLASS 339 QTY . 338 QTY . 336 QTY . P ART NUMBER GASKET - - DO OR HT 4” - - DOUBLE 048926 2 000 O - - RI NG - - . 563 OD X .070W - - #013 043758 8 000 O - - RI NG - - 3/ 8 OD X .070W 016137 6 000 O - - RI NG - - 5/ 16 OD X .070W 016[...]

  • Page 36

    + A vailabl e Separ atel y 32 Parts L ist Mo del s 336, 338 & 339 071018 DESCRI PT IO N P ART S UPDA T E REMARKS W ARR. CLASS 339 QTY . 338 QTY . 336 QTY . P ART NUMBER PA I L - - M I X 6 Q T . 023348 1 000 PA I L - - M I X 1 0 Q T . 013163 1 1 000 P AN A.- - DRIP - - 17- - 1/4” L ONG 027504 1 1 103 SIDE P ANEL MOUNT P AN A.- - DRIP - - 15- -[...]

  • Page 37

    33 + A vailabl e Separ atel y Mo del s 336, 338 & 339 Par ts List DESCRI PT IO N P ART S UPDA T E REMARKS W ARR. CLASS 339 QTY . 338 QTY . 336 QTY . P ART NUMBER SHELL A.- - INSULA TED X37091- - SP 1 512 +ST UD- - NOSE CONE 022822 4 103 SHELL A.- - INSULA TED X50770 1 1 512 +ST UD- - NOSE CONE 022822 4 4 103 SHIELD - - SPLASH 23 L 022766 111 10[...]

  • Page 38

    + A vailabl e Separ atel y 34 Parts L ist Mo del s 336, 338 & 339 DESCRI PT IO N P ART S UPDA T E REMARKS W ARR. CLASS 339 QTY . 338 QTY . 336 QTY . P ART NUMBER SCREW - - 4- - 40 X1/2 ”T APTITE P AN HD 042604 4 4 000 SWITCH - - LEVER- - SPDT- - 1 1A- - 125- - 277V 039252 2 2 103 SWITCH - - PR ESSURE 440 PSI- - SOLDER 048230 112 103 SWI TCH- [...]

  • Page 39

    35 + A vailabl e Separ atel y Mo del s 336, 338 & 339 Par ts List DESCRI PT IO N P ART S UPDA T E REMARKS W ARR. CLASS 339 QTY . 338 QTY . 336 QTY . P ART NUMBER SWITCH - - PR ESSURE 350PSI- - SO LDER 048231 112 103 V AL VE - - W A TER 3/ 8 REGHEAD PRESS 008363 103 V AL VE - - W A TER 3/ 8 REG/HEAD PRESSUR E 046686 112 013 50Hz BEL T- - AX33 0[...]

  • Page 40

    Model 3 36 038333 Rev . 1 1/02[...]

  • Page 41

    Model 3 36 038333-33 Rev . 1 1/02[...]

  • Page 42

    Model 3 36 038333-62 Rev . 1 1/02[...]

  • Page 43

    Model 3 38 051624 - - 27 Rev . 1 1/02[...]

  • Page 44

    Model 3 38 051624 - - 33 Rev . 1 1/02[...]

  • Page 45

    Model 3 38 051624 - - 40 Rev . 1 1/02[...]

  • Page 46

    Model 3 38 051624 - - 58 Rev . 1 1/02[...]

  • Page 47

    Model 3 39 046585 - - 27 Rev . 1 1/02[...]

  • Page 48

    Model 3 39 046585 - - 33 Rev . 1 1/02[...]

  • Page 49

    Model 3 39 046585-62 Rev . 1 1/02[...]