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Cannondale SCALPEL 100 SCALPEL 100 manual

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Table of contents for the manual

  • Page 1

    READ THIS MANUAL CAREFULL Y! It contains important safety information. Keep it for future reference. Please note that the specications and inf ormation in this manual are subject to change for product improv ement. F or the latest product information, go to http://www .cannondale. com/tech/. sc alpel 100 O wner ’ s Manual Supplement 120871.PDF[...]

  • Page 2

    2 SAFETY INFORMA TION About This Supplement Cannondale Owner ’ s Manual Supplements provide impor tant model specic safety , maintenance , and technical information. They are not replacements for your Cannondale Bicycle O wner’ s Manual . This supplement may be one of several f or your bike. B e sure to obtain and read all of them. If you ne[...]

  • Page 3

    120871.PDF 3 Intended U se Scalpel 100 is intended for Condition 3 (Cr oss- C ountr y , Marathon) riding. C ondition 3 symbol shown in F igure 2. For riding on unimproved trails with small obstacles F igure 2. Condition 3 riding includes Conditions 1 and 2, plus rough trails, small obstacles, and smooth technical areas , including areas where momen[...]

  • Page 4

    4 Building Up A F rameset Before building up a frameset, consult with your Cannondale Dealer and the component manufacturers, and discuss your riding style, ability , weight , and int erest in and patience f or maintenance . Make sure the components chosen are compatible with your bike and intended for your weigh t and riding st yle . Generally spe[...]

  • Page 5

    120871.PDF 5 Inspec tion & Cr ash Damage of Car bon Fr ames W AR NI NG AFTER A CRASH OR IMP ACT : Inspec t frame carefully for damage (See P ART II, S ection D . Inspec t F or Safety in your Cannondale Bicycle Owner ’ s M anual .) Do not ride your bike if you see any sign of damage, such as broken, splintered, or delaminated carbon ber . A[...]

  • Page 6

    6 T ire Size W AR NI NG OBSERVE THE “MA XIMUM TIRE WIDTH” FOR Y OUR BIKE FOUND IN THE SPECIFICA TIONS P A GE OF THIS MANU AL. Mounting the wrong size tires can r esult in the tir es hitting the fork or frame when riding. If this happens, you can lose control of your bike and you can be thr own o , a moving tire can be stopped because it touc[...]

  • Page 7

    120871.PDF 7 HEAD TUBE HEADSET P ARTS or ADAPTERS AX L E MAXIMUM FORK LENGTH 500 mm Maximum F ork Length (500mm) Maximum Fork Length is an impor tant frame safety testing specication. Y ou must observe the measurement when installing headset par ts, headset adapters, installing and adjusting a fork, and selecting r eplacement f orks. In this man[...]

  • Page 8

    8 FRAME INFORMA TION 1. 12. 15. 14. 13. 16. 17. 18. 20. 19. 6. 7. 8. 2. 9. 10. 11. 5. 4. 3. Identica tion 1. T op T ube 2. T op T ube Shock Mount 3. Head T ube 4. Integrated Bearing C up 5. Downtube 6. Bottom Bracket Shell 7. Seat T ube 8. Rear Shock 9. Seat tube Shock Mount 10. Shock Link Assembly 11. Seat Stay Bridge 12. Left Seat Stay 13. Rig[...]

  • Page 9

    120871.PDF 9 HEADSHOK 1 ⅛ “ KP058/ HD169/ QSISEAL/ (adapters w/ headset) Integr ated Head T ube In both alloy and car bon frame models, the SI bearing cups are intergra ted within the head tube. I n alloy frames, the cups are machined in the head tube. In carbon models, cups are permanently bonded int o the head tube. Cannondale Headshok Syst e[...]

  • Page 10

    10 SI BB30 Cr ankset Compa tability The BB shell is compatable with the BB30 Standard. S ee http://w ww .bb30standard .com/ F or information see SI Cranksets O wner ’ s Manual Supplement . See http://www .cannondale.com/ tech/. Bearing Maintenance Shell bearings (KB6180/) are sealed cartr idge type and do not requir e lubrication. Inspec t bearin[...]

  • Page 11

    120871.PDF 1 1 KB6180/ KT011/ KT010/ Lo c tite 609 (g r een) KF365/ groove DRIVE SIDE QC616/ KT013/ 8mm[...]

  • Page 12

    12 Rear Shock The Scalpel is a unique suspension design. The living hinge seat and chainstays work in conjunction with the rear shock and provide some of the spring rate. This integrat ed spring f orce results in riders requiring much less air pressure than normal. The k ey is to set sag @ 8-10mm. The e ec t of +/- 5 psi is much greater at these[...]

  • Page 13

    120871.PDF 13 Shock Link T ightening T orques 5mm Allen 13 Nm, 115 In Lbs 4mm Allen 7 Nm, 62 In Lbs Loctite 242 (blue) 4mm Allen 7 Nm, 62 In Lbs Loctite 242 (blue) 5mm Allen 13 Nm, 115 In Lbs 4mm Allen 7 Nm, 62 In Lbs Loctite 242 (blue)[...]

  • Page 14

    14 Shock Link P ar ts 121559 121549 A E 117165 H 117165 H 135S I 121559 E 116963 L 121563 K 121559 E 121648 B 121648 B 121564 J 121562 D 121560 C 121648 B 117165 H 121647 G 121559 E 121561 F 121561 F 135S I 121648 B 121560 C 121562 D FRONT SHOCK MOUNTING HARDW ARE ORDER KIT ITEM (Q T Y ) KP050/ SHOCK MOUNTING HARDW ARE G (1), L (1), I (2), H (3) KP[...]

  • Page 15

    120871.PDF 15 KP057/ Cable Routing Route rear brake line and rear der ailluer cable above the r ear shock bet ween the top tube mount as shown. Locat e guides KP057/ in the postions indicated as rear brake line and rear derailluer cable pass through the through the shock moun t.[...]

  • Page 16

    16 F rame Guards Normal line and cable movemen t against the frame can wear a way painted nishes and decals. Overtime, cable rubbing can w ear into the frame itself causing very serious frame damage. KF103/ (8 pcs) T o apply the guard material : 1. Clean the frame with a mild detergent and wipe dr y with a clean tow el. Do not use solvents or ha[...]

  • Page 17

    120871.PDF 17 2. 1. 3. KP054/ KP053/ includes items 1. and 2. Right Chainsta y Protector The clear lm adhesive chainstay protector (1) protects the right chainsta y from contact with the chain. The protector is replaceable. Check the condition of the chainstay protector before each ride. Replace it if it is missing or damaged. Y ou can order Can[...]

  • Page 18

    18 F ront Der ailleur C able Guide This snap in front derailleur cable guide is mounted under the bottom br acket shell. KF085/ Guides And C able Stops Lines and cables on your bike are routed through frame guides using cable stops (1) and /or cable thru guides (2). P eriodically , you should check t o make sure the stops and guides are in good con[...]

  • Page 19

    120871.PDF 19 1.1 N•m, 10 In•Lbs Loctite 242 (blue) KH048/ 2.5 mm Appy a lm of grease her e Rear Der ailleur Hanger Before re - installing (same or new): Clean dropout and inspec t carefully for any cracks or damage. Clean sur faces and apply a light lm of bike gr ease to the dropout to minimize any noise or “ creak ing ” that migh t [...]

  • Page 20

    20 maintenance The f ollowing table lists only supplemental maintenance items . Please consult y our Cannondale Bicycle Owner ’ s Manual for more information on basic bike maintenance. Consult with your Cannondale Dealer to create a complete maintenance program for your riding style, components, and conditions of use. F ollow the maintenanc e rec[...]

  • Page 21

    120871.PDF 21 Cleaning USE ONL Y A MILD SOAP AND W A TER SOL UTION. Clean water and a common dish washing liquid will work best. C OVER SENSITIVE AREAS WITH A CLEAN PLASTIC BAG. Secured temporarily with a rubber band or mask ing tape , a bag can preven t wa ter damage to various bike componen ts (bearings , seals, fork / shock adjustment f eatures)[...]

  • Page 22

    22 ge o metr y/specific a ti o n S TL E K H F I L B C J A G S TL E K H F I L B C J A G S TL E K H F I L B C A G J Geometry scalpel 100 scalpel 100 FÉminine (cm / in) SIZE SMALL MEDIUM LARGE X-LARGE PETITE SMALL MEDIUM SEA T TUBE LENGTH STL 40.5/15.9 43.0/16.9 48.0/18.9 50.0/19.7 40.5/15.9 40.5/15.9 41.5/16.3 T OP TUBE HORIZONT AL C 57.5/22.6 60.0/[...]

  • Page 23

    120871.PDF 23 repla cement p art s ORDER FRAME KP048/ KIT ,DER.HANGER;SINGLE SIDED 3 KP051/ KIT ,LINK ,HW ARE,SCALPEL 100 KP052/ KIT ,LINK ASSY ,SCALPEL 100 KP053/ KIT ,CH.ST A Y PROTECT -SCALPEL 100 KP054/ KIT ,GU ARD,SCUFFGU ARD,DOWNTUBE KF103/ KIT , GU ARD,SCUFFGU ARD -8PK KF014/ KIT ,CABLE STOP INSERTS-2 KF086/ KIT ,GUIDES,HYDR.BRAK.,10PCS KF08[...]

  • Page 24

    24 owner n o tes Record maint enance histor y , ser vice, or set up inf ormation . DA TE WORK PERFORMED[...]