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Cabela's 46577 manual

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Table of contents for the manual

  • Page 1

    POWERED BY O W N E R ’ S M A N U AL & O P E RA T I NG I NS T R UC T I ON S Ch am pi on Power Equ i pment 12039 Smith Ave. Santa Fe S prin gs CA 9067 0 USA / 1 -877 -338-0999 w w w.champi onp ow e re quipm en t. co m C a b e l a ’s Sid ney , NE 69 1 60 1 -80 0- 23 7 -4444 w w w.ca belas.com 4000 Starting Watts / 3500 Rated Watts P OR T A B L[...]

  • Page 2

    *We are always working to improve our products. Therefore, the enclosed product may differ slightly from the image on the cover . W ARNING: The Engine Exhaust from this product contains chemicals known to the State of California to cause cancer , birth defects or other reproductive harm. H a v e q ue st i on s or nee d a ss i sta nc e? Do n ot r e [...]

  • Page 3

    46577 Recoil Start 4000 Starting Watts / 3500 Rated Watts T AB LE OF C O NTE NTS In troduction ............................ 1 In troducti on .......................... 1 Portabl e Power Ge nerat or ................. 1 Acces s ories .......................... 1 This B oo klet .......................... 1 Manual Conventions ....................... 2 [...]

  • Page 4

    1 REV 46577-20140214 ENGLISH 46 577 Intr oduc tion Congratu lat ion s on yo ur pu rc hase of a Cabe l a’ s Out doorsmen 400 0 seri es generat or , powered b y Cha mp io n Power E q u i pmen t. CP E desi gns a nd bu il ds gen erators to st ri ct spec ificat io ns. Wi th pr oper use an d ma i nt ena nce , th is generat or wi l l bri ng y ears of s[...]

  • Page 5

    REV 46577- 20140214 2 4 6577 ENGLISH M A NU A L CON V E N T ION S Th is m an ua l uses the f ol lowi ng symbol s to he l p d iff eren ti at e between d i fferen t ki nds of i n forma ti on . The saf ety symbol is used w it h a k ey word t o a lert you to po ten t ia l hazar ds i n operat i ng a nd own ing pow er equ ipme nt . F ol low al l s af ety[...]

  • Page 6

    3 REV 46577-20140214 ENGLISH 46 577 S A FE T Y RUL E S Generat or exh au st conta i ns car bon mono xi de, a col orl es s, odorl es s, poi son gas. Breat h i ng carbon mono xi de wi ll ca use n ausea, d izzi ness, fai nt ing or death . If you start to fee l d i zz y or weak, get t o fresh air imm e diately. Operat e genera tor ou td oors onl y in a[...]

  • Page 7

    REV 46577- 20140214 4 4 6577 ENGLISH S A FE T Y RUL E S I mpro per treatm ent or u se of th e genera tor can dam age it , shorte n its l i fe a nd vo id y our warra nty . Use t he gen erator o n ly for i nte nded u ses. Operat e on ly on l eve l su rfaces. DO NOT expose gen erator t o ex cessive mo ist ure, dust, o r dir t. DO NOT al low an y ma te[...]

  • Page 8

    5 REV 46577-20140214 ENGLISH 46 577 R ead th i s owner’ s man ua l bef ore operat i ng yo ur ge nerat or . F am i l iari ze y oursel f wi t h the l ocat ion a nd f un ct ion o f th e con trol s an d feat ures. Sav e th i s man ua l f or fut ure r ef erenc e. Genera tor CON T ROL S A ND F E AT URE S (1) F uel T ank – 3.8 ga l . ( 1 4.4 L) ca pac[...]

  • Page 9

    REV 46577- 20140214 6 4 6577 ENGLISH CON T ROL S A ND F E AT URE S Pow er Panel (1) Eng ine S witc h – Used t o star t or stop t he genera tor . (2) Circuit Bre aker s – Protects t he ge nerat or agai nst elec trical ove rlo ads . (3) V oltmeter – Us ed to displ ay generator output voltage. (4) 1 20/ 240 V olt A C, 3 0 Amp T wist -Loc k Rec e[...]

  • Page 10

    7 REV 46577-20140214 ENGLISH 46 577 CON T ROL S A ND F E AT URE S Par t s Included Y our 465 77 gasol i ne pow ered gen erat or sh i ps wi th t he foll owing pa r t s : Wheel K it – 8 i n. Wh eel ........................... 2 – Fl ang e Bol t (M 1 0x1 05 for Whee l) ............ 2 – Bu shin g .............................. 2 – Fl at W asher[...]

  • Page 11

    REV 46577- 20140214 8 4 6577 ENGLISH A S S E M B LY Y our ge nerat or req ui re s some assembl y . Thi s un it sh i ps from ou r fact ory with out o i l . I t must be pro perl y ser vic ed wi th f ue l and o i l bef ore operat io n. If y ou h ave a ny q uesti ons r egard i ng t he assemb ly of y our gen erator , cal l our hel p li ne at 1 - 8 77 -3[...]

  • Page 12

    9 REV 46577-20140214 ENGLISH 46 577 1. Place t he ge nerat or on a flat , le ve l surface. 2. R emove oi l fil l cap /di psti ck t o ad d oi l. 3. Add up t o 0 . 6 qt. (0 .6 L ) of oi l and re pl ace o i l fil l cap/ d i pst i c k. DO NOT OVERF I LL. 4. Ch eck e ngi ne oi l le ve l da i ly a nd ad d as needed . The recom men ded o i l type is 1 [...]

  • Page 13

    REV 46577- 20140214 10 4 6577 ENGLISH Add Fuel Cont ’d. A S S E M B LY Grounding Y our ge nerat or mu st be properl y con nect ed to a n appr opri at e grou nd t o he l p preve nt e lect ri c shoc k. A grou nd t erm i na l con nect ed to the f rame of t he ge nerat or has been pr ovi ded o n the pow er pane l . F or remo te grou nd ing, c on nect[...]

  • Page 14

    11 REV 46577-20140214 ENGLISH 46 577 OP E R AT IO N Genera tor L oca tion NEVER o perate t he ge nerat or i ns ide a n y bu i l d i ng, inc l udi ng gara ges , bas ements, crawlspace s and sheds, enclosure or c ompar tment, incl udi ng the gener ator comp artment o f a recreat iona l veh icl e. P lease con su lt you r local a ut hori ty . In some a[...]

  • Page 15

    REV 46577- 20140214 12 4 6577 ENGLISH OP E R AT ION Connect ing Elect ric al Lo ads 1. Le t the e ng i ne stab i l i ze a nd warm u p for a f ew mi nut es after star t i ng 2. Pl ug in a nd t urn on t he d esir ed 1 20 or 2 4 0 V ol t AC si ngle p hase, 60 Hz e l ectri ca l loads. – DO NOT con nect 3-ph ase loads t o t he gen erator . – DO NOT [...]

  • Page 16

    13 REV 46577-20140214 ENGLISH 46 577 OP E R AT IO N Do Not O ver load Genera tor Cap acit y F ol low these si mple st eps t o cal c u lat e t he ru n n i ng an d star t in g watts neces sar y for yo ur pu rposes. 1. Select t he el ectr ica l de vi ces you pl an o n ru nn ing at the same ti me. 2. T otal t he ru n n i ng watts of th ese item s. Th i[...]

  • Page 17

    REV 46577- 20140214 14 4 6577 ENGLISH The own er/ operator i s respons i bl e for a l l p eri od ic maintenan ce. Compl et e al l sched u led m ai nte nan ce i n a t im el y man ner . Correct an y issue be fore opera ti ng the ge nerat or . Nev er operat e a dam aged or def ect iv e gen erator . T amper i ng wi th t he fac tory set govern or wi ll [...]

  • Page 18

    15 REV 46577-20140214 ENGLISH 46 577 MAI NTENAN C E AND STO RAG E Adj ustm ents The a ir -fu el m ixtu re is n ot ad justab le . T amperi ng wit h the governor c an damage your gene rator and your el ectr ica l dev ic es and wi ll v oi d you r warran ty . CPE recom mend s th at you c ontac t our service l in e at 1 -877 -338-0999 for a l l ot her s[...]

  • Page 19

    REV 46577- 20140214 16 4 6577 ENGLISH MAI NTENAN C E AND STO RAG E Genera tor Main tenance Mak e cer tai n th at t he ge nerat or is k ept c lean an d stored proper ly . On ly operat e th e un it on a flat , le vel s urface i n a c lean , dry operat i ng en vi ron men t. DO NO T expose the un it to extrem e cond iti ons, ex cessiv e du st, d i r t[...]

  • Page 20

    17 REV 46577-20140214 ENGLISH 46 577 Eng ine Speci fic at ions – Mo del ..................... YF 1 68 F D- 2 -0 1 0 – Dis plac em ent ....................... 19 6 c c – Ty p e ........................ 4-Stroke OHV – Start T ype ......................... Re c o il Oil Use 1 0W-30 automotive oi l. Oi l capaci ty is up t o 0 .6 q t. (0. 6 L).[...]

  • Page 21

    REV 46577- 20140214 18 4 6577 ENGLISH S P E CIF IC AT IO N S Wir ing Diag ram[...]

  • Page 22

    19 REV 46577-20140214 ENGLISH 46 577 S P E CIF IC AT IO N S Par t s Diag r am 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 16 24 25 26 27 28 29 30 31 32 27 33 34 35 36 37 38 39 40 41 43 44 45 47 48 50 51 52 53 59 27 67 68 69 70 75 76 77 78 79 80 85 86 73 87 88 89 90 91 92 93 94 95 97 101 102 82 83 46 58 96 81 13 49 17 54 55 56 57 56 [...]

  • Page 23

    REV 46577- 20140214 20 4 6577 ENGLISH Par t s L i s t # Par t Numb er D es cript ion Qt y 1 26.401 .94 Engine, Gre en 1 2 1 2 2 . 1 90005 . 00 Ru bber , Fore- C over , B 1 3 122 . 1900 05.0 1 R ubber , Fore - Cove r , A 1 4 12 3 .19110 0 .1 9 Rotor A s se mbly, Al, 120 mm, No DC 1 5 2.08 .022 Flange B olt M8 × 24 2 1 6 1.9 6 . 0 8 Was her Ø8 1 7 [...]

  • Page 24

    21 REV 46577-20140214 ENGLISH 46 577 S P E CIF IC AT IO N S Eng ine Par t s Diag ram 1 2 3 4 5 6 7 8 9 10 12 13 25 26 27 29 30 32 35 37 38 12 40 41 42 43 44 46 47 21 22 23 24 31 34 36 39 53 52 45 51 50 49 55 56 57 58 54 60 62 61 63 65 66 67 68 69 70 71 72 74 25 75 1 93 94 95 92 91 90 97 78 79 80 82 83 84 85 86 87 88 76 59 12 77 96 33 81 73 15 20 48[...]

  • Page 25

    REV 46577- 20140214 22 4 6577 ENGLISH # Par t Numb er D es cript ion Qt y 1 1.5 78 9 .0 6 0 8 Flange B olt M6× 8 5 2 22.0 6 1 100.0 0. 2 Recoi l Star ter C over , Bl ack 1 3 21 .061 0 05 .00 Re c oil S ta r t er Sp ring 1 4 2 .10 . 0 0 3 R o p e ( Ø 5 ×15 5 0 ) 1 5 21. 0 610 01. 01 Re c oil S ta r te r Re e l 1 6 45 . 06000 3 .0 0 Spring, R atch[...]

  • Page 26

    23 REV 46577-20140214 ENGLISH 46 577 T ROUB L E S HOO T ING For furt her technical suppor t : T echnical Se rvice Mon – F ri 8 : 30 AM – 5: 00 PM (P ST /PDT) T ol l F ree : 1 - 8 77 -338 - 0999 tech @ cha mpio np ow er equipm en t.co m Problem C aus e Solu tio n Generato r wi ll not star t No fuel Add fuel Fau lty spark plug Repl ace spark plug[...]

  • Page 27

    REV 46577- 20140214 24 4 6577 ENGLISH W ARRANT Y W ARRANT Y CHAMP ION POWER E QUI PMENT 2 YEAR LI MIT ED W AR RANT Y Warran t y Quali fica tions Cha mp io n Power E q u i pmen t (CPE) wi ll r egi ster t hi s warran ty upon rece i pt of y our W arranty Regi strat io n Card and a c opy o f you r sales rece i pt fr om one o f CPE ’ s reta il locat [...]

  • Page 28

    Champion Po wer Equipmen t, In c. (CPE) , United States Environment Prote ction Agency (U. S. EPA) Emission Cont rol Syste m Warranty Your Champio n Power Equi pment (CPE) engine c omplies wi th U.S. EPA emissi on regula tions. YOUR WARRANTY RIGHT S AND OBLI GATIONS: The US EPA AND CP E are pleased to explain t he Federal Emission Control Systems W[...]

  • Page 29

    EMISSION CONTROL SYSTEM WARRANTY The foll owing are speci fic provi sions rel ative to your Emission Control System (ECS) Warranty Cover age. 1. APPLICABILITY: This warranty shal l apply to 1997 and l ater model year small off - road engin es. The ECS Warr anty Per iod sha ll begi n o n t he d ate the ne w eng ine or equ ipmen t i s d eli vere d t [...]

  • Page 30

    EMISSION - RELATED PARTS INCLUDE THE FOLLOWING: (us ing tho se po rtions of the list applicable to the engine) Systems co vered by this warrant y Parts Des cripti on Fuel Meteri ng System Fuel regul ator, Carbur etor and i nternal pa rts Air I nduction System Air cl eaner, Intake mani fold Ignition Sy stem Spark pl ug and par ts, M agneto i gnition[...]