Burnham K50 manual

1 D N A G N I T A R E P O , N O I T A L L A T S N I R O F S N O I T C U R T S N I E C I V R E S B 5 S E I R E S D E R I F - S A G R E L I O B , r e l i o b n o n o i t a m r o f n i g n i k e e s n e h W . r o t c a r t n o c g n i t a e h r u o y l l a c , r e l i o b o t s r i a p e r r o e c i v r e s r o F . l e b a L g n i t a R n o n w o h s [...]

2 BOILER SIZE 5006B 5007B 5008B 5009B 5010B 501 1B 5012B 5013B 5014B 5015B 5016B 5017B 5018B 5019B 5020B 5021B 5022B 5024B 5026B (1) LEH 1111111111111111 1 11 (1) REH 1111111111111111 1 11 (1) C 4 5 6 7 8 8 9 10 1 1 12 13 14 15 16 16 17 18 19 21 (2) CX --- --- --- --- --- --- --- --- --- 1 1 1 1 1 1 2 2 3 3 (3) CXP --- --- --- --- --- 1 1 1 1 --- -[...]

3 BOILER SIZE 5006B 5007B 5008B 5009B 5010B 501 1B 5012B 5013B 5014B 5015B 5016B 5017B 5018B 5019B 5020B 5021B 5022B 5024B 5026B CART ONS, P ACKAGES OR BUNDLES 7 S Steam T rim Carton (Steam Boilers Only - Includes P A404 Pressure Limit Control) 4 Sizes - One Per Boiler 1 1 1 1 --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- 2 --- --[...]

4 BOILER SIZE 5006B 5007B 5008B 5009B 5010B 5011B 5012B 5013B 5014B 5015B 5016B 5017B 5018B 5019B 5020B 5021B 5022B 5024B 5026B (1) LEH 1111111111111111111 (1) REH 1111111111111111111 (1) C 4 5 6 7 8 8 9 10 11 12 13 14 15 16 16 17 18 19 21 (2) CX --- --- --- --- --- --- --- --- --- 1 1 1 1 1 1 2 2 3 3 (3) CXP --- --- --- --- --- 1 1 1 1 --- --- ---[...]

5 BOILER SIZE 5006B 5007B 5008B 5009B 5010B 5011B 5012B 5013B 5014B 5015B 5016B 5017B 5018B 5019B 5020B 5021B 5022B 5024B 5026B CART ONS, P ACKAGES OR BUNDLES 7 S Steam T rim Carton (Steam Boilers Only - Includes P A404 Pressure Limit Control) 4 Sizes - One Per Boiler 1 1 1 1 --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- 2 --- ---[...]

6 FIG. 1 DIMENSIONAL DA T A Boiler Size Jacket Overall Length ‘A ’ Drafthood Height, Size and Location T op Supply and Rear Return Location Supply Conn. Qty & Size Return Conn. Qty . & Size Gas Conn. Size Nat. & Propane No. & Dia. of Flue Outlets Approx. Shipping Weight (LB.) ‘B’ Dia. ‘C’ Dia. ‘D’ Dia. ‘E’ Dia. ?[...]

7 SecTiON ii – GeNeRAL iNFORMA TiON 1. BOILER INST ALLA TION must conform to the requirements of the authority having jurisdiction, or in the absence of such requirements, to: USA – “National Fuel Gas Code, ANSI Z223.1”. When required by the authority having jurisdiction, the installation must conform to American Society of Mechanical Engin[...]

8 SecTiON iii – iNST ALLA TiON iNSTRUcTiONS equipment in space. Duct cross-sectional area shall be same as opening free area. 3. Horizontal ducts. Minimum free area of 1 squareinchper2,000Btuperhourinputofall equipment in space. Duct cross-sectional area shall be same as opening free area. Alternate method for boiler[...]

9 a. Carefully join a Center Section with nipples in adjoining section and bump lightly to secure. b. Runnutapproximately8”ontwo(2)¾” draw-up r ods of equal length. (Note – more than one set of draw-up rods are furnished on 8 section and larger boilers).Placedraw-upchannelandoneatwashe[...]

10 FIG. 6 ARRANGEMENT OF SECTIONS AND CANOPY(S)[...]

1 1 e. DRA W UP CENTER SECTION SLOWL Y AND EVENL Y , tightening each DRA W -UP ROD a little at a time so that sections are equally spaced. KEEP NIPPLES ALIGNED WITH NIPPLE POR TS. If necessary , tap Nipples lightly with a blunt tool or rod to keep Nipples from cocking while Sections are being drawn up. DO NOT DRA W UP SECTION(S) WHEN NIPPLES ARE CO[...]

12 FIG. 8 INST ALLA TION OF BUIL T -IN HEA TER FIG. 9 TESTING BOILER ASSEMBL Y FOR LEAKS Open T ankless Heater Carton(s) If Supplied. Open Heater Opening Cover Plate Carton(s) . 9. INST ALL BUIL T -IN W A TER HEA TER(S) OR HEA TER OPENING COVER PLA TE(S), See Fig. 8. Heater may be installed in either End Section or , in some cases, in both End Sect[...]

13 a. With Steam Heating System, refer to Fig. 12, 13A, 13B. NOTice        ?[...]

14 FIG. 12 RECOMMENDED STEAM BOILER PIPING, GRA VITY RETURN I OR 2 SUPPL Y CONNECTIONS - 5006B THRU 5014B[...]

15 FIG. 13A RECOMMENDED STEAM BOILER PIPING, GRA VITY RETURN 3 SUPPL Y CONNECTIONS - 5015B THRU 5020B[...]

16 FIG. 13B RECOMMENDED STEAM BOILER PIPING, GRA VITY RETURN 4 OR 5 SUPPL Y CONNECTIONS - 5021B THRU 5026B[...]

17 FIG. 13C TYPICAL STEAM PIPING ARRANGEMENT FOR BOILERS WITH PUMPED CONDENSA TE RETURN AND BOILER FEED UNIT[...]

18 FIG. 14A RECOMMENDED W A TER BOILER PIPING I SUPPL Y CONNECTION & I RETURN CONNECTION SIZES 5006B THRU 5019B FIG. 14B RECOMMENDED W A TER BOILER PIPING 3 SUPPL Y CONNECTIONS & 2 RETURN CONNECTIONS SIZES 5020B THRU 5026B[...]

19 1. Repairing system leaks to eliminate the need for addition of make-up water . 2. Eliminating open tanks from the system. 3. Eliminatingand/orrepairingttingswhichallow oxygenabsorption. 4. Use of non-permeable materials in the distribution system. 5. Isolating the boiler from the system water by installinga?[...]

20 FIG. 17 INST ALLA TION OF JACKET END P ANELS FIG. 18 VESTIBULE A TT ACHMENT DIAGRAM[...]

21 FIG. 19 EXPLODED VIEW OF JACKET 6 THRU 10 SECTION BOILERS[...]

22 FIG. 20 SECURING OF CANOPY/DRAFTHOOD[...]

23 FIG. 21 CANOPY/DRAFTHOOD MOUNTING DIAGRAM[...]

24 FIG. 22 EXPLODED VIEW OF JACKET 1 1 THRU 19 SECT . BOILERS[...]

25 22. INST ALLA TION OF T OP FRONT JACKET P ANEL a. Remove knockout for supply piping (right or left for water boilers – both knockouts for steam boilers) refer to recommended boiler piping diagrams in this manual. b. Attach T op Front Jacket Panel to left and right end Jacket Panel and to T op Flange on the V estibule Panel using #8 SMS. See Fi[...]

26 FIG. 23 EXPLODED VIEW OF JACKET 20 THRU 22 SECT . BOILERS[...]

27 FIG. 24 EXPLODED VIEW OF JACKET 24 AND 26 SECT . BOILERS[...]

28 FIG. 25 STEAM TRIM AND CONTROLS 32. TIGHTEN ALL SHEET MET AL SCREWS. a. Install the following plates or labels which are found in the Instruction Envelope. See Fig. 23 or 24 for location. (1) Rating Label (2) Operating Instruction Plate (#8 SMS required to fasten) (3) Combustible Clearance Flooring & Adequate Combustion Plate (4) Minimum Ser[...]

29 FIG. 25A MOUNTING ELEV A TIONS OF M&M 150 AND A 67M FLOA T L WCO[...]

30 g. If boiler has been ordered with 3/8” try-valve tapping, install try-cock. h. Install “Lowest Permissible W ater Level Plate” and “Frequent W ater Addition – Caution Label” on upper left end jacket panel. i.  ProceeddirectlytoParagraph36. 34. INST ALL W A TER TRIM AND CONTROLS, see  Fig.7and26. a[...]

31 FIG. 27 RECOMMENDED PIPING T O BUIL T -IN T ANKLESS HEA TERS T ABLe i - NA TURAL GAS Maximum Capacity of Piping in Cubic Feet of Gas Per Hour (Based on a Pressure Drop of 0.3” W ater and 0.6 Specic Gravity) Pipe Length in Feet NOMINAL IRON PIPE SIZE IPS INCHES ¾ 1 1¼ 1½ 2 2½ 3 4 10 278 520 1050 1600 3050 4800 8500 17500 20 190 350 730 1[...]

32 3/4” - 2.1 ft. 2” - 5.2 ft. 1” - 2.6 ft. 2-1/2” - 6.2 ft. 1-1/4” - 3.5 ft. 3” - 7.7 ft. 1-1/2” - 4.0 ft. 4” - 10.1 ft. 38. THE INST ALLA TION OF THE REMAINDER OF THE GAS CONTROLS IS DEPENDENT ON THE CONTROL SYSTEM FURNISHED. REFER T O THE T ABLE BELOW FOR THE FIGURES IN THIS MANUAL APPLICABLE TO THE V ARIOUS CONTROL SYSTEMS OFFER[...]

33 FIG. 28 INST ALLA TION OF S8610M MODULE EI Control System 1. INST ALLA TION OF GAS V AL VE TRANSFORMER AND PILOT PIPING (for Robertshaw Pilot Piping, see Fig. 29) – Attach the bracket for mounting of the junctionboxtothelowerfrontcorneroftheJacket UpperEndPanelusingtwo#10-32x½”MSand?[...]

34 FIG. 30 PILOT PIPING - EI CONTROL SYSTEM (V88A) U.S.A. 5010B THRU 5026B - NA T . GAS CANADA - 5006B THRU 5026B - NA T . GAS 2. INST ALLA TION OF BLEED PIPING (V88 Gas T rain only) – Using ¼” OD aluminum tubing, install a bleed line on both diaphragm gas valves, connect together , and, on USA boilers, run tubing to bleed line protruding from[...]

35 EO Control System 1. INST ALLA TION OF PILOT SAFETY SWITCH AND PILOTPIPING–Usingtwo#10-32x2”MSandnuts, installtheL62GB-3Cpilotsafetyswitchbracketonthe manifold just to the right of the main burner with pilot. Install L62GB-3Cpilotsafetyswitchonbracketusing th[...]

36 MS and nuts in the front holes and two #8 SMS in the rear holes. Connect the two wires from the Q179D pilot to the RA890FProtectorelaySubbaseasfollows: a. GroundW ire(200ºC)tothe“G”terminal b. Flamedetectorwire(Honeywell1298020)to“F” terminal c.  Thermocouple?[...]

37 3. INST ALLA TION OF BLEED PIPING – Using ¼” OD aluminum tubing, install a bleed line on both diaphragm valves,connecttogether ,seeFig.25or26,and,onUSA  boilers, run tubing to bleed line protruding from inside base, see Fig. 34. On boilers installed in Canada, run bleed line to outdoors. 4. INST ALLA TION OF[...]

38 FIG. 35 INST ALLA TION OF PILOT SAFETY SWITCH EOP CONTROL SYSTEM x½”MSandnuts.Mountjunctionboxto  bracket using #8 SMS. Install R V -12L T Regulator , (Packed in Gas T rain Carton) and 1/8” tee in the ¼” ODpilottubingasshowninFig.36.Install24V/40V A  T ransformero[...]

39 made. All wiring must be adequately supported and strain relief provided. All wiring including ground connections must comply with the requirements of the authority having jurisdiction and, in the absence of such to the NationalElectricalCode, ANSINFP A No.70-2005. 4. INST ALLA TION OF BLEED PIPING – Using ¼” OD aluminum t[...]

40 “THERMOCOUPLE CONTROL SYSTEM” CANADA ONL Y FIG. 38 PILOT PIPING THERMOCOUPLE CONTROL SYSTEM CANADA ONL Y FIG. 39 NOTE - TWO PILOT SAFETY SWITCHES REQUIRED ON 15 SECT . AND LARGER BOILERS. INST ALLA TION OF PILOT SAFETY SWITCH THERMOCOUPLE CONTROL SYSTEM safetyswitchonbracketusingtwo#10-32x½” MS. “IN” on pilo[...]

41 FIG. 40 SINGLE VENT SYSTEM FIG. 41 MANIFOLD VENT SYSTEM V enting 1. INST ALL VENT CONNECT OR from canopy Drafthoodordampertochimneymaintaining6” clearances from combustible materials. 2. INST ALL VENT SYSTEM – T ypical vent systems are showninFig.40and41.Someofthefactorsaffecting vent?[...]

42 W ARNiNG WHEN AN EXISTING BOILER IS REMOVED FROM A COMMON VENTING SYSTEM, THE COMMON VENTING SYSTEM IS LIKEL Y TO BE T OO LARGE FOR PROPER VENTING OF THE APPLIANCES REMAINING CONNECTED T O IT . A T THE TIME OF REMOV AL OF AN EXISTING BOILER, THE FOLLOWING STEPS SHALL BE FOLLOWED WITH EACH APPLIANCE REMAINING CONNECTED T O THE COMMON VENTING SYST[...]

43 SecTiON iV - OPeRA TiON Safe lighting and other performance criteria were met with the gas manifold and control assembly provided on the boiler whentheboilerunderwenttestsspeciedin ANSIZ21.13. 1. GENERAL a. INITIAL FILL – Before putting water into a new boiler ,makecertainthattheringequipmenti[...]

44 b. Draw about 5 gallons of hot water from boiler into a container and dissolve into it the appropriate amount of a recommended boilout compound. Remove safety valve from boiler and pour this solution into boiler , then reinstall safety valve. c. Turn on burner and keep operating while feeding water to boiler slowly . This will raise water level [...]

45 3. CONDENSA TION Following a cold start, condensation (sweating) may occurinagasredboilertosuchanextentthatit cONTROL V ARiA TiONS NA TURAL GAS MODeL NO. cONTROL SYSTeM TYPe OF PiLOT GAS V AL VeS OPTiONAL MAiN V AL VeS ReFeReNce P AGe PiLOT MAiN 5006B-5009B (USA) EI Elec. Ign. (1) 7000DERHC-S7C (B) 47 5010B[...]

46 4. EI CONTROL SYSTEM – The EI control system utilizes a solid state ignition control which lights the pilot burner by spark. Pilot gas is ignited and burns during each running cycle (intermittent electric pilot). Mainburnerandpilotgasareextinguishedduringthe “off” cycle. This system permits the main gas valves [R[...]

47 FIG. 42 SCHEMA TIC WIRING DIAGRAM - EI CONTROL SYSTEM (ROBERTSHA W7000 GAS V AL VE) U.S.A. 5006B THRU 5009B[...]

48 FIG. 43 SCHEMA TIC WIRING DIAGRAM - EI CONTROL SYSTEM (V88 GAS TRAIN) U.S.A. 5010B THRU 5014B CANADA 5006B THRU 5014B SEQUENCE OF OPERA TION WHEN OPERA TING CONTROL CLOSES, THE ELECTRIC SP ARK AND PILOT V AL VE ARE AUTOMA TICALL Y ENERGIZED. THE SENSING PROBE PROVES THE PRESENCE OF THE PILOT FLAME. INTERNAL SWITCH ACTION DE-ENERGIZES THE SP ARK [...]

49 FIG. 44 SCHEMA TIC WIRING DIAGRAM - 15 THRU 26 SECT . BOILERS EI CONTROL SYSTEM[...]

50 SEQUENCE OF OPERA TION WHEN OPERA TING CONTROL CLOSES, THE ELECTRIC SP ARK AND PILOT V AL VE ON EACH SIDE ARE AUTOMA TICALL Y ENERGIZED. THE SENSING PROBE ON EACH OF THE PILOTS PROVES THE PRESENCE OF THE PILOT FLAME. INTERNAL SWITCH ACTION IN EACH IGNITION MODULE DE-ENERGIZES THE SP ARK AND ENERGIZES THE MAIN GAS V AL VES FOR ITS RESPECTIVE GAS [...]

51 TROUBLE SHOOTING GUIDE BOILERS EQUIPPED WITH S8610M INTERMITTENT ELECTRIC IGNITION[...]

52 5.  EOCONTROL SYSTEM–5006Bthru5014B  TheEOControlSystemutilizesanRA890F ProtectorelayandaQ179DRecticationPilot(standing or continuous burning pilot) to which has been added aQ309thermocouple.TheRA890FProtectorelay Primary Control is a non-programming, amp[...]

53 FIG. 46 WIRING DIAGRAM - 6 THRU 14 SECT . BOILERS EO CONTROL SYSTEM[...]

54 toaQ309Thermocouple. TheRA890FProtectorelay Primary Control is a non-programming, amplifying relay which when used with the Q179D Pilot provides solid state electronic Flame Safeguard Protection during a “call for heat” pilot failure. Main burners willshutdownwithin0.8secondandtheProtectorelay?[...]

55 FIG. 47 WIRING DIAGRAM - 15 THRU 26 SECT . BOILERS EO CONTROL SYSTEM[...]

56 the Q179C Pilot provides solid state electronic Flame Safeguard Protection that will not allow the main gas valves to open on “call for heat” for that will shut downmainburnerswithin0.8secondifpilotame is not “proved”. Protectorelay will lockout on safety shutdownwithin15secondsifthereis[...]

57 FIG. 48 WIRING DIAGRAM - 6 THRU 14 SECT . BOILERS EE CONTROL SYSTEM[...]

58 FIG. 50 WIRING DIAGRAM - 15 THRU 26 SECT . BOILERS EE CONTROL SYSTEM[...]

59 burners on the unaffected side would ignite on a “call for heat” and would continue to operate until the operating control was satised. The EE Control System utilizes and RA890F Protectorelay and a Q179C Rectication Pilot, which in addition to a pilot burner and rectifying ame rod ame detector to prove pilot, includes an ignition[...]

60 FIG. 51 WIRING DIAGRAM - 6 THRU 14 SECT . BOILERS EOP CONTROL SYSTEM[...]

61 (6) A defectiveRA890maybethecause but items (1) thru (5) should be followed rst.ReferalsotoRA890relayliterature furnished with the control. (d) By referring to the Sequence of Operations step by step operation of the system can be controlled and the cause of pilot failure can be readily found[...]

62 FIG. 52 WIRING DIAGRAM - 15 THRU 26 SECT . BOILERS EOP CONTROL SYSTEM[...]

63 Thisthermocouplewillcoolin45to90 seconds allowing the pilot line safety valve toclose.Thisshutsof ftheowofgastothe pilot.Itisinthismannerthat100%shut-off is achieved. If the operating control calls for heat during this period and the “Power On” switc[...]

64 FIG. 53 WIRING DIAGRAM - 6 THRU 14 SECT . BOILERS EEP CONTROL SYSTEM[...]

65 (2) PILOT F AILURE (a) Flame rod supervision of the Q179D pilots occurs only during the activating cycle (call for heat) since it is during this period that the operatingcontrolisenergizingtheRA890F relays. If pilot failure occurs during this period on one of the Q179D pilots the main gas valves controlledbythatparticu[...]

66 (8) When the operating control is satised, terminals #6 in the panel and relay are de- energized. T erminal #5, “Main Gas V alve” lamp, Main Gas V alves, and Pilot Line Solenoid V alve are all de-energized and main burner and pilot burner ames are extinguished. (9) “Main Power” lamp remains lighted. c. SAFETY SHUTDOWN (1) SAFETY SW[...]

67 FIG. 54 WIRING DIAGRAM - 15 THRU 26 SECT . BOILERS EEP CONTROL SYSTEM[...]

68 (5) T urn on Main Power Switch on both panels. Main Power Lamp on each panel will light. (6) T urnonmanualpilotvalves.Bothpilotsshould light. (7) T urn on Manual Main Gas V alves. (8) T urn on Main Gas V alve Switch on both panels to light burners. Main Gas V alve Lamp on each panel will light. Proceed T o Par[...]

69 thermocoupleprovespilotameand,intheabsence ofsuch,willcooland,within45to90seconds,will causetheL62GB-3CPilotSafetySwitchtowhichitis connected, to break the electrical circuit to the main gas valvesaswellasshutofftheowofgasto[...]

70 When the operating control (A) calls for heat, it energizes the main gas valves (B) in both gas trains startingburneroperation.Theburnerswilloperateuntiltheoperatingcontrolissatised. Thehighlimit control(C)willstopburneroperationincaseofexcessivesteampressu[...]

71 and substituting the appropriate values in the formulabelow ,determinewhatthegasow should be in this 3 minute period to give the input shown on the Rating Plate: (c) ADJUST AIR SHUTTERS – See Section V Burners are normally shipped with the air shutters in the wide open position. Loosen air shutter securing screws and cl[...]

72 cAUTiON   15. MINIMUM INPUT ADJUSTMENTS This section covers Minimum Input Adjustments on Honeywell[...]

73 FIG. 58A LOW FIRE ADJUSTMENT - V4062 ACTUA TOR (6) Shutdowntheburner ,andthenrestart.Repeat severaltimestobesurethelowresettingis that desired and suitable for correct burner light off. (7) T urn off power supply . Remove R-W jumper , and reconnect the lead to terminal R on the[...]

74 Proceed with test as follows: a. Thermocouple Pilot System Using a 3/8” wrench loosen the thermocouple lead at the gas valve. Main gas and pilot gas must shut off. If not, replace gas valve. b. EI Pilot System Carefully remove ignitor sensor wire from ignition module Main gas and pilot gas must shut off immediately . If not, replace the module[...]

75 1. GENERAL – “Inspection should be conducted annually .Serviceasfrequentlyasspeciedin paragraphs below .” While service or maintenance is being done, Electrical Power and all Gas Supply to the Boiler must be “off”. cAUTiON      ?[...]

76       : The Repair Parts list designates parts that contain refractory ceramic fibers (RCF). RCF has been classified as a [...]

77 d. Removeallburnerswithpilotsbyrsttracingall electrical leads coming from pilot to their points of connection, remove leads from terminals to which they are connected, and then tag each lead with respective terminal designation. Disconnect Pilot T ubing at nearest connection to pilot and remove burner as ou[...]

78 FIG. 62 PILOT LOCA TIONS[...]

79 5. MAIN BURNER FLAMES – Main Burner Flames should be checked at initial start-up,annuallythereafter ,orafteruewaycleaning, orafteranextendedshutdownperiod.MainBurner Flameshouldhaveaclearlydenedinnercone,see Fig.63,withnoyellowtipping.Orange-y[...]

80 FIG. 66 PILOT FLAME HONEYWELL Q179C PILOT FIG. 67 PILOT FLAME HONEYWELL Q327A PILOT W/THERMOCOUPLE 7. LOW W A TER CUT -OFF – a. Float T ype Low W ater Cut-off   Duringtheheatingseason,ifanexternallowwater cut-off is on the boiler , the blow off valve should be opened once a month (use greater frequency where ?[...]

81 b. Probe T ype Low W ater Cut-off It is important to physically remove the probe from the boiler tapping annually and inspect that probe for accumulation of scale or sediment. Follow these steps to inspect, clean, and/or replace the probe: 1. T urn off electric service to the boiler . 2. T urn off gas supply to the boiler . 3. Drain boiler water[...]

82 REP AIR P ARTS INDEX iTeM P AGe NOS. Base Parts ...................................................................................................................... 83 thru 86 Integral Drafthoods & Sections ....................................................................................... 87 thru 89 Base/Pilot Assemblies .............[...]

83 T ABLe 2A   Number in ( ) in T able Relates to Corresponding Number in in Figure 68 P ART NUMBER ITEM P ART SIZE BOILER SIZE 5006B 5007B 5008B 5009B 5010B 501 1B 5012B 5013B 5014B 7181301 High Base End Panel 12-1/2 x 25-3/4 (1) (1[...]

84 FIG. 68 BASE P ARTS[...]

85 T ABLe 2B   Number in ( ) in T able Relates to Corresponding Number in in Figure 69 P ART NUMBER ITEM P ART SIZE BOILER SIZE 5015B 5016B 5017B 5018B 5019B 5020B 5021B 5022B 5024B 5026B 7181301 High Base End Panel 12-1/2 x 25-3/4 ([...]

86 FIG. 69 BASE P ARTS[...]

87 T ABLe 3A SeRieS 5B iNTeGRAL cANOPY DRAFTHOODS - BOiLeR SiZeS P ART SIZE P ART NO. Canopy - Drafthood No. BOILER SIZE (QUANTITY) 5006B 5007B 5008B 5009B 5010B 36-1/2 X 25-3/4 61 1 13063 5006B (1) 1 36-1/2 X 31-3/16 61 1 13073 5007B (2) 1 36-1/2 X 36-5/8 61 1 13083 5008B (3) 1 36-1/2 X 41-1/16 61 1 13093 5009B (4) 1 36-1/2 X 47-1/2 61 1 13103 501[...]

88 FIG. 70 INTEGRAL CANOPY DRAFTHOODS & SECTIONS[...]

89 T ABLe 3B SeRieS 5B SecTiON RePLAceMeNT cHART P ART NO. ITEM BOILER SIZE (QUANTITY) 5006B 5007B 5008B 5009B 5010B 501 1B 5012B 5013B 5014B 5015B 5016B 5017B 5018B 5019B 5020B 5021B 5022B 5024B 5026B 7171301 LEH Section (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) 7171303 C Center Section Plain (4) (5) (6) (7) (8) ([...]

90 T ABLe 3c SeRieS 5B BASe / PiLOT ASSeMBLieS 5006B THRU 5014B BOiLeRS - SiNGLe BASe ReQUiReD   5006B 5007B 5008B 5009B 5010B 501 1B 5012B 5013B 5014B Complete Base Ass’y w/EI Pilot Ass’y 618130642 618130742 618130842 618130942 618131042 618131 142 618131242 618131342 618131442 Complete Base Ass’y w/EO-[...]

91 T ABLe 4A SeRieS 5B JAcKeTS Number in ( ) in T able Relates to Corresponding Number in in Figure 71 P ART NUM- BER ITEM P ART SIZE BOILER SIZE 5006B 5007B 5008B 5009B 5010B 501 1B 5012B 5013B 5014B 5015B 60413059 *5005B Front T op Panel 17-1/2 x 28-5/8 (1) & (2) (1) 60413069 5006B Front T op Panel 17-1/2 x 34-1/16 (1) (2) (1) & (2) (1) 6[...]

92 T ABLe 4B SeRieS 5B JAcKeTS Number in ( ) in T able Relates to Corresponding Number in in Figure 71 P ART NUM- BER ITEM P ART SIZE BOILER SIZE 5006B 5007B 5008B 5009B 5010B 501 1B 5012B 5013B 5014B 5015B 60413055 *5005B Lower T op Panel 9-1/2 x 26-5/16 (37) & (37) (37) 60413065 5006B Lower T op Panel 9-1/2 x 31-3/4 (37) (38) (37) & (38) [...]

93 T ABLe 4c SeRieS 5B JAcKeTS Number in ( ) in T able Relates to Corresponding Number in in Figure 71 P ART NUM- BER ITEM P ART SIZE BOILER SIZE 5016B 5017B 5018B 5019B 5020B 5021B 5022B 5024B 5026B 60413049 *5004B Front T op Panel 17-1/2 x 23-3/16 (2) 60413059 *5005B Front T op Panel 17-1/2 x 28-5/8 (1) (1) & (2) (2) (1), (2) & (3) (3) 60[...]

94 T ABLe 4D SeRieS 5B JAcKeTS Number in ( ) in T able Relates to Corresponding Number in in Figure 71 P ART NUM- BER ITEM P ART SIZE BOILER SIZE 5016B 5017B 5018B 5019B 5020B 5021B 5022B 5024B 5026B 60413045 *5004B Lower Front Panel 9-1/2 x 20-7/8 (38) 60413055 *5005B Lower Front Panel 9-1/2 x 26-5/16 (37) (37) & (38) (38) (40) 60413065 5006B [...]

95 FIG. 71 JACKETS[...]

96 7000DERHC GAS TRAIN - EI - 5006B THRU 5009B - USA P ART NO. ITEM BOILER SIZE 5006B 5007B 5008B 5009B 81660151 Robertshaw 7000DERHC-S7C 1” x 1” Gas V alve (Nat.) (1) (1) (1) (1) -- OR -- 81660158 Robertshaw 7000DERHC-LP-S7C 1” x 1” Gas V alve (LP) (1) (1) (1) (1) 806604002 1” Ground Joint Union (2) (2) (2) (2) 806600027 1” x 3” Lg. [...]

97 V88A GAS TRAINS - USA P ART NO. ITEM BOILER SIZE 5006B - 5008B 5009B - 5014B 5015B 5016B 5017B - 5026B Diaphragm Gas V alve 81660008 1” Honeywell V88A1618 1 --- 1 1 --- 81660009 1¼” Honeywell V88A1626 --- 1 --- 1 1 822605 Bleed V alve Assembly - Honeywell #126590 2 2 2 2 2 Nat. Gas Regulator - Std. Cad Plate Spring 3.0” x 6.0” WC 822600[...]

98 V88A GAS TRAINS - CANADA NA TURAL GAS ONL Y P ART NO. ITEM BOILER SIZE 5006B - 5008B 5009B - 5014B 5015B 5016B 5017B - 5026B Diaphragm Gas V alve 81660008 1” Honeywell V88A1618 1 --- 1 1 --- 81660009 1¼” Honeywell V88A1626 --- 1 --- 1 1 822605 Bleed V alve Assembly - Honeywell #126590 2 2 2 2 2 Nat. Gas Regulator - Std. Cad Plate Spring 3.0[...]

99 FLUID POWER GAS TRAINS - USA (See Page 100 for “LO-HI-LO” Natural Gas Diaphragm T ype V alves) P ART NO. ITEM BOILER SIZE 5006B - 5008B 5009B - 5014B 5015B 5016B 5017B - 5026B Fluid Power Gas V alve 81660010 1” - Honeywell V5055B1002 1 --- 1 1 --- 8166001 1 1¼” - Honeywell V5055B1010 --- 1 --- 1 1 Actuators for Fluid Power V alves 81660[...]

100 DIAPHRAGM V AL VE “LO-HI-LO” GAS TRAIN USA - NA TURAL GAS ONL Y P ART NO. ITEM BOILER SIZE 5006B 5009B 5015B 5016B 5017B “Lo-Hi-Lo” Gas V alve 81660149 1” Honeywell V8944B1019 1 --- 1 1 --- 81660150 1¼” Honeywell V8944B1027 --- 1 --- 1 1 Solenoid Gas V alve 81660081 1” - ITT Gen. K8A461 3 --- 3 3 --- 81660094 1¼” - ITT Gen. K8[...]

101 DIAPHRAGM V AL VE “LO-HI-LO” GAS TRAIN CANADA - NA TURAL GAS ONL Y P ART NO. ITEM BOILER SIZE 5006B - 5008B 5009B - 5014B 5015B 5016B 5017B - 5026B “Lo-Hi-Lo” Gas V alve 81660149 1” Honeywell V8944B1019 1 --- 1 1 --- 81660150 1¼” Honeywell V8944B1027 --- 1 --- 1 1 Solenoid Gas V alve 81660081 1” - ITT Gen. K8A461 3 --- 3 3 --- 81[...]

102 FLUID POWER GAS TRAINS - CANADA P ART NO. ITEM BOILER SIZE 5006B - 5008B 5009B - 5014B 5015B 5016B 5017B - 5026B Fluid Power Gas V alve 81660010 1” - Honeywell V5055B1002 1 --- 1 1 --- 8166001 1 1¼” - Honeywell V5055B1010 --- 1 --- 1 1 Actuators for Fluid Power V alves 81660012 “Lo-Hi-Off” Honeywell V4055A1007 - 26 Sec. Opening T ime -[...]

103 P ART NO. 601 1301 100958-01 Description Manifold Module Support Bracket Assembly Honeywell S8610M3009 Ignition Module IGNITION MODULE & SUPPORT BRACKET EI CONTROL SYSTEM[...]

104 ITEM (1) (2) P ART NO. 601 1301 80160138 Description Manifold Module Support Bracket Assembly L62GB-3C Pilot Safety Switch PILOTST A T & SUPPORT BRACKET EO - EOP - THERMOCOUPLE CONTROL SYSTEM[...]

105 TRANSFORMER, PILOT SOLENOID V AL VE & PILOT LINE REGULA TOR EI CONTROL SYSTEM U.S.A. - 5010B-5026B NA T . GAS CANADA - 5006B-5026B NA T . GAS P ART NO. ITEM 7136001 (1) “J” Box Mounting Bracket 24V 100 V A T ransformer - 120 60HZ Primary 80160016 (2) Penn Y64T22-0 Plate Mounted 822666 (3) Penn Pilot Solenoid V alve H91WG-6 8226005 Pilot[...]

106 TRANSFORMER & PILOT LINE REGULA TOR EO CONTROL SYSTEM P ART NO. ITEM 7016003 (1) EE & EO Control Mounting Bracket 24V - 40 V A T ransformer - 120V 60HZ Primary 80160039 (2A) USA - Honeywell Plate Mounted A T140D1012 80160014 (2B) Canada - Honeywell Foot Mounted A T72D1089 8226005 (3) Pilot Line Regulator Nat. Gas - Maxitrol RV -12-L T w[...]

107 TRANSFORMER & PILOT LINE REGULA TOR EOP CONTROL SYSTEM - U.S.A. THERMOCOUPLE CONTROL SYSTEM - CANADA P ART NO. ITEM 7016001 (1) “J” Box Mounting Bracket 24V - 40 V A T ransformer - 120 60HZ Primary 80160039 (2A) USA - Honeywell Plate Mounted A T140D1012 80160014 (2B) Canada - Honeywell Foot Mounted A T72D1089 8226005 (3) Pilot Line Regu[...]

108 TRANSFORMER, PILOT SOLENOID V AL VE & PILOT LINE REGULA TOR EE CONTROL SYSTEM P ART NO. ITEM 7016003 (1) EE & EO Control Mounting Bracket 24V - 40 V A T ransformer - 120V 60HZ Primary 80160039 (2A) USA - Honeywell Plate Mounted A T140D1012 80160014 (2B) Canada - Honeywell Foot Mounted A T72D1089 822662 (3) Penn Pilot Solenoid V alve H91[...]

109 TRANSFORMER, PILOT SOLENOID V AL VE & PILOT LINE REGULA TOR EEP CONTROL SYSTEM P ART NO. ITEM 7136001 (1) “J” Box Mounting Bracket 24V -40 V A T ransformer - 120 60HZ Primary 80160039 (2) USA - Honeywell Plate Mounted A T140D1012 822662 (3) Penn Pilot Solenoid V alve H91W A-4, 120V 8226005 Pilot Line Regulator (4) Nat. Gas - Maxitrol RV[...]

1 10 CONTROL ASSEMBL Y & MOUNTING BRACKET EO - EE CONTROL SYSTEMS TRANSFORMER, PILOT SOLENOID V AL VE & PILOT LINE REGULA TOR EE CONTROL SYSTEM P ART NO. ITEM 7016003 (1) EE & EO Control Mounting Bracket 8136016 (2) Honeywell Q270A1024 Sub-Base for RA890F Protectorelay 80160008 (3) Honeywell RA890F1270 Protectorelay 24V - 40 V A T ransf[...]

1 1 1 EOP & EEP CONTROL P ANEL EOP & EEP CONTROL P ANEL P ART NO. ITEM 6016005 (1) EOP CONTROL P ANEL with the following installed: (1) Honeywell RA890F1270 Protectorelay (1) Form #51098 Operating Instruction Label 6016006 (1) EEP CONTROL P ANEL with the following installed: (1) Honeywell RA890F1270 Protectorelay (1) Form #51097 Operating I[...]

1 12 EI CONTROL SYSTEM - HONEYWELL Q3481 PILOT ASSEMBL Y EI CONTROL SYSTEM - PILOT ASSEMBL Y 100331-01 EI - 1, NA T ., 5006B - 6009B Sections 100332-01 EI - 2, NA T ., 5010B - 5026B Sections 100331-01 EI - 2, NA T ., 5010B - 5026B Sections Not Available ........LP , 5010B - 5026B Sections P ART NO. ITEM 100331-01 (1) Pilot Burner/Igniter/Sensor Hon[...]

1 13 EO - EOP CONTROL SYSTEM - PILOT ASSEMBL Y EO-EOP CONTROL SYSTEM - PILOT ASSEMBL Y 6236007 NA T . GAS 6236008 EI GAS P ART NO. ITEM (1) Flame Rectication Pilot Ass’y 8236025 8236039 Natural Gas - Honeywell Q179D1008 w/388146 AG Orice LP - Honeywell Q179D1008 w/388146 KD Orice 8236004 (2) Thermocouple - Honeywell Q309A1996 - 36” Lon[...]

1 14 EE - EEP CONTROL SYSTEM - PILOT ASSEMBL Y EE-EEP CONTROL SYSTEM - PILOT ASSEMBL Y 6236003 NA T . GAS Not Available for LP P ART NO. ITEM 8236017 (1) Flame Rectication Pilot Ass’y Natural Gas - Honeywell Q179C1009 w/388146 AG Orice 7136255 (2) Ignition Lead - Honeywell R1061012 - 6’ Long 7136256 (3) Flame Rod Lead - Honeywell R1298020[...]

1 15 SeR Vice RecORD DA TE SERVICE PERFORMED[...]

1 16 Subject to the terms and conditions set fort h below, Burnham Commercial, Lancaster , Pennsylvania hereby extends the following limited wa rranties to the original ow ner of a commercial grade water or steam boiler or Burnham Commercial supplied parts and/or accessories manufactured and shippe d on or after October 1, 2009: ONE YEAR LIMITED WA[...]