Burnham K50 manuel d'utilisation

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Le mot vient du latin "Instructio", à savoir organiser. Ainsi, le manuel d’utilisation Burnham K50 décrit les étapes de la procédure. Le but du manuel d’utilisation est d’instruire, de faciliter le démarrage, l'utilisation de l'équipement ou l'exécution des actions spécifiques. Le manuel d’utilisation est une collection d'informations sur l'objet/service, une indice.

Malheureusement, peu d'utilisateurs prennent le temps de lire le manuel d’utilisation, et un bon manuel permet non seulement d’apprendre à connaître un certain nombre de fonctionnalités supplémentaires du dispositif acheté, mais aussi éviter la majorité des défaillances.

Donc, ce qui devrait contenir le manuel parfait?

Tout d'abord, le manuel d’utilisation Burnham K50 devrait contenir:
- informations sur les caractéristiques techniques du dispositif Burnham K50
- nom du fabricant et année de fabrication Burnham K50
- instructions d'utilisation, de réglage et d’entretien de l'équipement Burnham K50
- signes de sécurité et attestations confirmant la conformité avec les normes pertinentes

Pourquoi nous ne lisons pas les manuels d’utilisation?

Habituellement, cela est dû au manque de temps et de certitude quant à la fonctionnalité spécifique de l'équipement acheté. Malheureusement, la connexion et le démarrage Burnham K50 ne suffisent pas. Le manuel d’utilisation contient un certain nombre de lignes directrices concernant les fonctionnalités spécifiques, la sécurité, les méthodes d'entretien (même les moyens qui doivent être utilisés), les défauts possibles Burnham K50 et les moyens de résoudre des problèmes communs lors de l'utilisation. Enfin, le manuel contient les coordonnées du service Burnham en l'absence de l'efficacité des solutions proposées. Actuellement, les manuels d’utilisation sous la forme d'animations intéressantes et de vidéos pédagogiques qui sont meilleurs que la brochure, sont très populaires. Ce type de manuel permet à l'utilisateur de voir toute la vidéo d'instruction sans sauter les spécifications et les descriptions techniques compliquées Burnham K50, comme c’est le cas pour la version papier.

Pourquoi lire le manuel d’utilisation?

Tout d'abord, il contient la réponse sur la structure, les possibilités du dispositif Burnham K50, l'utilisation de divers accessoires et une gamme d'informations pour profiter pleinement de toutes les fonctionnalités et commodités.

Après un achat réussi de l’équipement/dispositif, prenez un moment pour vous familiariser avec toutes les parties du manuel d'utilisation Burnham K50. À l'heure actuelle, ils sont soigneusement préparés et traduits pour qu'ils soient non seulement compréhensibles pour les utilisateurs, mais pour qu’ils remplissent leur fonction de base de l'information et d’aide.

Table des matières du manuel d’utilisation

  • Page 1

    1 D N A G N I T A R E P O , N O I T A L L A T S N I R O F S N O I T C U R T S N I E C I V R E S B 5 S E I R E S D E R I F - S A G R E L I O B , r e l i o b n o n o i t a m r o f n i g n i k e e s n e h W . r o t c a r t n o c g n i t a e h r u o y l l a c , r e l i o b o t s r i a p e r r o e c i v r e s r o F . l e b a L g n i t a R n o n w o h s [...]

  • Page 2

    2 BOILER SIZE 5006B 5007B 5008B 5009B 5010B 501 1B 5012B 5013B 5014B 5015B 5016B 5017B 5018B 5019B 5020B 5021B 5022B 5024B 5026B (1) LEH 1111111111111111 1 11 (1) REH 1111111111111111 1 11 (1) C 4 5 6 7 8 8 9 10 1 1 12 13 14 15 16 16 17 18 19 21 (2) CX --- --- --- --- --- --- --- --- --- 1 1 1 1 1 1 2 2 3 3 (3) CXP --- --- --- --- --- 1 1 1 1 --- -[...]

  • Page 3

    3 BOILER SIZE 5006B 5007B 5008B 5009B 5010B 501 1B 5012B 5013B 5014B 5015B 5016B 5017B 5018B 5019B 5020B 5021B 5022B 5024B 5026B CART ONS, P ACKAGES OR BUNDLES 7 S Steam T rim Carton (Steam Boilers Only - Includes P A404 Pressure Limit Control) 4 Sizes - One Per Boiler 1 1 1 1 --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- 2 --- --[...]

  • Page 4

    4 BOILER SIZE 5006B 5007B 5008B 5009B 5010B 5011B 5012B 5013B 5014B 5015B 5016B 5017B 5018B 5019B 5020B 5021B 5022B 5024B 5026B (1) LEH 1111111111111111111 (1) REH 1111111111111111111 (1) C 4 5 6 7 8 8 9 10 11 12 13 14 15 16 16 17 18 19 21 (2) CX --- --- --- --- --- --- --- --- --- 1 1 1 1 1 1 2 2 3 3 (3) CXP --- --- --- --- --- 1 1 1 1 --- --- ---[...]

  • Page 5

    5 BOILER SIZE 5006B 5007B 5008B 5009B 5010B 5011B 5012B 5013B 5014B 5015B 5016B 5017B 5018B 5019B 5020B 5021B 5022B 5024B 5026B CART ONS, P ACKAGES OR BUNDLES 7 S Steam T rim Carton (Steam Boilers Only - Includes P A404 Pressure Limit Control) 4 Sizes - One Per Boiler 1 1 1 1 --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- --- 2 --- ---[...]

  • Page 6

    6 FIG. 1 DIMENSIONAL DA T A Boiler Size Jacket Overall Length ‘A ’ Drafthood Height, Size and Location T op Supply and Rear Return Location Supply Conn. Qty & Size Return Conn. Qty . & Size Gas Conn. Size Nat. & Propane No. & Dia. of Flue Outlets Approx. Shipping Weight (LB.) ‘B’ Dia. ‘C’ Dia. ‘D’ Dia. ‘E’ Dia. ?[...]

  • Page 7

    7 SecTiON ii – GeNeRAL iNFORMA TiON 1. BOILER INST ALLA TION must conform to the requirements of the authority having jurisdiction, or in the absence of such requirements, to: USA – “National Fuel Gas Code, ANSI Z223.1”. When required by the authority having jurisdiction, the installation must conform to American Society of Mechanical Engin[...]

  • Page 8

    8 SecTiON iii – iNST ALLA TiON iNSTRUcTiONS equipment in space. Duct cross-sectional area shall be same as opening free area. 3. Horizontal ducts. Minimum free area of 1 squareinchper2,000Btuperhourinputofall equipment in space. Duct cross-sectional area shall be same as opening free area. Alternate method for boiler[...]

  • Page 9

    9 a. Carefully join a Center Section with nipples in adjoining section and bump lightly to secure. b. Runnutapproximately8”ontwo(2)¾” draw-up r ods of equal length. (Note – more than one set of draw-up rods are furnished on 8 section and larger boilers).Placedraw-upchannelandoneatwashe[...]

  • Page 10

    10 FIG. 6 ARRANGEMENT OF SECTIONS AND CANOPY(S)[...]

  • Page 11

    1 1 e. DRA W UP CENTER SECTION SLOWL Y AND EVENL Y , tightening each DRA W -UP ROD a little at a time so that sections are equally spaced. KEEP NIPPLES ALIGNED WITH NIPPLE POR TS. If necessary , tap Nipples lightly with a blunt tool or rod to keep Nipples from cocking while Sections are being drawn up. DO NOT DRA W UP SECTION(S) WHEN NIPPLES ARE CO[...]

  • Page 12

    12 FIG. 8 INST ALLA TION OF BUIL T -IN HEA TER FIG. 9 TESTING BOILER ASSEMBL Y FOR LEAKS Open T ankless Heater Carton(s) If Supplied. Open Heater Opening Cover Plate Carton(s) . 9. INST ALL BUIL T -IN W A TER HEA TER(S) OR HEA TER OPENING COVER PLA TE(S), See Fig. 8. Heater may be installed in either End Section or , in some cases, in both End Sect[...]

  • Page 13

    13 a. With Steam Heating System, refer to Fig. 12, 13A, 13B. NOTice        ?[...]

  • Page 14

    14 FIG. 12 RECOMMENDED STEAM BOILER PIPING, GRA VITY RETURN I OR 2 SUPPL Y CONNECTIONS - 5006B THRU 5014B[...]

  • Page 15

    15 FIG. 13A RECOMMENDED STEAM BOILER PIPING, GRA VITY RETURN 3 SUPPL Y CONNECTIONS - 5015B THRU 5020B[...]

  • Page 16

    16 FIG. 13B RECOMMENDED STEAM BOILER PIPING, GRA VITY RETURN 4 OR 5 SUPPL Y CONNECTIONS - 5021B THRU 5026B[...]

  • Page 17

    17 FIG. 13C TYPICAL STEAM PIPING ARRANGEMENT FOR BOILERS WITH PUMPED CONDENSA TE RETURN AND BOILER FEED UNIT[...]

  • Page 18

    18 FIG. 14A RECOMMENDED W A TER BOILER PIPING I SUPPL Y CONNECTION & I RETURN CONNECTION SIZES 5006B THRU 5019B FIG. 14B RECOMMENDED W A TER BOILER PIPING 3 SUPPL Y CONNECTIONS & 2 RETURN CONNECTIONS SIZES 5020B THRU 5026B[...]

  • Page 19

    19 1. Repairing system leaks to eliminate the need for addition of make-up water . 2. Eliminating open tanks from the system. 3. Eliminatingand/orrepairingttingswhichallow oxygenabsorption. 4. Use of non-permeable materials in the distribution system. 5. Isolating the boiler from the system water by installinga?[...]

  • Page 20

    20 FIG. 17 INST ALLA TION OF JACKET END P ANELS FIG. 18 VESTIBULE A TT ACHMENT DIAGRAM[...]

  • Page 21

    21 FIG. 19 EXPLODED VIEW OF JACKET 6 THRU 10 SECTION BOILERS[...]

  • Page 22

    22 FIG. 20 SECURING OF CANOPY/DRAFTHOOD[...]

  • Page 23

    23 FIG. 21 CANOPY/DRAFTHOOD MOUNTING DIAGRAM[...]

  • Page 24

    24 FIG. 22 EXPLODED VIEW OF JACKET 1 1 THRU 19 SECT . BOILERS[...]

  • Page 25

    25 22. INST ALLA TION OF T OP FRONT JACKET P ANEL a. Remove knockout for supply piping (right or left for water boilers – both knockouts for steam boilers) refer to recommended boiler piping diagrams in this manual. b. Attach T op Front Jacket Panel to left and right end Jacket Panel and to T op Flange on the V estibule Panel using #8 SMS. See Fi[...]

  • Page 26

    26 FIG. 23 EXPLODED VIEW OF JACKET 20 THRU 22 SECT . BOILERS[...]

  • Page 27

    27 FIG. 24 EXPLODED VIEW OF JACKET 24 AND 26 SECT . BOILERS[...]

  • Page 28

    28 FIG. 25 STEAM TRIM AND CONTROLS 32. TIGHTEN ALL SHEET MET AL SCREWS. a. Install the following plates or labels which are found in the Instruction Envelope. See Fig. 23 or 24 for location. (1) Rating Label (2) Operating Instruction Plate (#8 SMS required to fasten) (3) Combustible Clearance Flooring & Adequate Combustion Plate (4) Minimum Ser[...]

  • Page 29

    29 FIG. 25A MOUNTING ELEV A TIONS OF M&M 150 AND A 67M FLOA T L WCO[...]

  • Page 30

    30 g. If boiler has been ordered with 3/8” try-valve tapping, install try-cock. h. Install “Lowest Permissible W ater Level Plate” and “Frequent W ater Addition – Caution Label” on upper left end jacket panel. i.  ProceeddirectlytoParagraph36. 34. INST ALL W A TER TRIM AND CONTROLS, see  Fig.7and26. a[...]

  • Page 31

    31 FIG. 27 RECOMMENDED PIPING T O BUIL T -IN T ANKLESS HEA TERS T ABLe i - NA TURAL GAS Maximum Capacity of Piping in Cubic Feet of Gas Per Hour (Based on a Pressure Drop of 0.3” W ater and 0.6 Specic Gravity) Pipe Length in Feet NOMINAL IRON PIPE SIZE IPS INCHES ¾ 1 1¼ 1½ 2 2½ 3 4 10 278 520 1050 1600 3050 4800 8500 17500 20 190 350 730 1[...]

  • Page 32

    32 3/4” - 2.1 ft. 2” - 5.2 ft. 1” - 2.6 ft. 2-1/2” - 6.2 ft. 1-1/4” - 3.5 ft. 3” - 7.7 ft. 1-1/2” - 4.0 ft. 4” - 10.1 ft. 38. THE INST ALLA TION OF THE REMAINDER OF THE GAS CONTROLS IS DEPENDENT ON THE CONTROL SYSTEM FURNISHED. REFER T O THE T ABLE BELOW FOR THE FIGURES IN THIS MANUAL APPLICABLE TO THE V ARIOUS CONTROL SYSTEMS OFFER[...]

  • Page 33

    33 FIG. 28 INST ALLA TION OF S8610M MODULE EI Control System 1. INST ALLA TION OF GAS V AL VE TRANSFORMER AND PILOT PIPING (for Robertshaw Pilot Piping, see Fig. 29) – Attach the bracket for mounting of the junctionboxtothelowerfrontcorneroftheJacket UpperEndPanelusingtwo#10-32x½”MSand?[...]

  • Page 34

    34 FIG. 30 PILOT PIPING - EI CONTROL SYSTEM (V88A) U.S.A. 5010B THRU 5026B - NA T . GAS CANADA - 5006B THRU 5026B - NA T . GAS 2. INST ALLA TION OF BLEED PIPING (V88 Gas T rain only) – Using ¼” OD aluminum tubing, install a bleed line on both diaphragm gas valves, connect together , and, on USA boilers, run tubing to bleed line protruding from[...]

  • Page 35

    35 EO Control System 1. INST ALLA TION OF PILOT SAFETY SWITCH AND PILOTPIPING–Usingtwo#10-32x2”MSandnuts, installtheL62GB-3Cpilotsafetyswitchbracketonthe manifold just to the right of the main burner with pilot. Install L62GB-3Cpilotsafetyswitchonbracketusing th[...]

  • Page 36

    36 MS and nuts in the front holes and two #8 SMS in the rear holes. Connect the two wires from the Q179D pilot to the RA890FProtectorelaySubbaseasfollows: a. GroundW ire(200ºC)tothe“G”terminal b. Flamedetectorwire(Honeywell1298020)to“F” terminal c.  Thermocouple?[...]

  • Page 37

    37 3. INST ALLA TION OF BLEED PIPING – Using ¼” OD aluminum tubing, install a bleed line on both diaphragm valves,connecttogether ,seeFig.25or26,and,onUSA  boilers, run tubing to bleed line protruding from inside base, see Fig. 34. On boilers installed in Canada, run bleed line to outdoors. 4. INST ALLA TION OF[...]

  • Page 38

    38 FIG. 35 INST ALLA TION OF PILOT SAFETY SWITCH EOP CONTROL SYSTEM x½”MSandnuts.Mountjunctionboxto  bracket using #8 SMS. Install R V -12L T Regulator , (Packed in Gas T rain Carton) and 1/8” tee in the ¼” ODpilottubingasshowninFig.36.Install24V/40V A  T ransformero[...]

  • Page 39

    39 made. All wiring must be adequately supported and strain relief provided. All wiring including ground connections must comply with the requirements of the authority having jurisdiction and, in the absence of such to the NationalElectricalCode, ANSINFP A No.70-2005. 4. INST ALLA TION OF BLEED PIPING – Using ¼” OD aluminum t[...]

  • Page 40

    40 “THERMOCOUPLE CONTROL SYSTEM” CANADA ONL Y FIG. 38 PILOT PIPING THERMOCOUPLE CONTROL SYSTEM CANADA ONL Y FIG. 39 NOTE - TWO PILOT SAFETY SWITCHES REQUIRED ON 15 SECT . AND LARGER BOILERS. INST ALLA TION OF PILOT SAFETY SWITCH THERMOCOUPLE CONTROL SYSTEM safetyswitchonbracketusingtwo#10-32x½” MS. “IN” on pilo[...]

  • Page 41

    41 FIG. 40 SINGLE VENT SYSTEM FIG. 41 MANIFOLD VENT SYSTEM V enting 1. INST ALL VENT CONNECT OR from canopy Drafthoodordampertochimneymaintaining6” clearances from combustible materials. 2. INST ALL VENT SYSTEM – T ypical vent systems are showninFig.40and41.Someofthefactorsaffecting vent?[...]

  • Page 42

    42 W ARNiNG WHEN AN EXISTING BOILER IS REMOVED FROM A COMMON VENTING SYSTEM, THE COMMON VENTING SYSTEM IS LIKEL Y TO BE T OO LARGE FOR PROPER VENTING OF THE APPLIANCES REMAINING CONNECTED T O IT . A T THE TIME OF REMOV AL OF AN EXISTING BOILER, THE FOLLOWING STEPS SHALL BE FOLLOWED WITH EACH APPLIANCE REMAINING CONNECTED T O THE COMMON VENTING SYST[...]

  • Page 43

    43 SecTiON iV - OPeRA TiON Safe lighting and other performance criteria were met with the gas manifold and control assembly provided on the boiler whentheboilerunderwenttestsspeciedin ANSIZ21.13. 1. GENERAL a. INITIAL FILL – Before putting water into a new boiler ,makecertainthattheringequipmenti[...]

  • Page 44

    44 b. Draw about 5 gallons of hot water from boiler into a container and dissolve into it the appropriate amount of a recommended boilout compound. Remove safety valve from boiler and pour this solution into boiler , then reinstall safety valve. c. Turn on burner and keep operating while feeding water to boiler slowly . This will raise water level [...]

  • Page 45

    45 3. CONDENSA TION Following a cold start, condensation (sweating) may occurinagasredboilertosuchanextentthatit cONTROL V ARiA TiONS NA TURAL GAS MODeL NO. cONTROL SYSTeM TYPe OF PiLOT GAS V AL VeS OPTiONAL MAiN V AL VeS ReFeReNce P AGe PiLOT MAiN 5006B-5009B (USA) EI Elec. Ign. (1) 7000DERHC-S7C (B) 47 5010B[...]

  • Page 46

    46 4. EI CONTROL SYSTEM – The EI control system utilizes a solid state ignition control which lights the pilot burner by spark. Pilot gas is ignited and burns during each running cycle (intermittent electric pilot). Mainburnerandpilotgasareextinguishedduringthe “off” cycle. This system permits the main gas valves [R[...]

  • Page 47

    47 FIG. 42 SCHEMA TIC WIRING DIAGRAM - EI CONTROL SYSTEM (ROBERTSHA W7000 GAS V AL VE) U.S.A. 5006B THRU 5009B[...]

  • Page 48

    48 FIG. 43 SCHEMA TIC WIRING DIAGRAM - EI CONTROL SYSTEM (V88 GAS TRAIN) U.S.A. 5010B THRU 5014B CANADA 5006B THRU 5014B SEQUENCE OF OPERA TION WHEN OPERA TING CONTROL CLOSES, THE ELECTRIC SP ARK AND PILOT V AL VE ARE AUTOMA TICALL Y ENERGIZED. THE SENSING PROBE PROVES THE PRESENCE OF THE PILOT FLAME. INTERNAL SWITCH ACTION DE-ENERGIZES THE SP ARK [...]

  • Page 49

    49 FIG. 44 SCHEMA TIC WIRING DIAGRAM - 15 THRU 26 SECT . BOILERS EI CONTROL SYSTEM[...]

  • Page 50

    50 SEQUENCE OF OPERA TION WHEN OPERA TING CONTROL CLOSES, THE ELECTRIC SP ARK AND PILOT V AL VE ON EACH SIDE ARE AUTOMA TICALL Y ENERGIZED. THE SENSING PROBE ON EACH OF THE PILOTS PROVES THE PRESENCE OF THE PILOT FLAME. INTERNAL SWITCH ACTION IN EACH IGNITION MODULE DE-ENERGIZES THE SP ARK AND ENERGIZES THE MAIN GAS V AL VES FOR ITS RESPECTIVE GAS [...]

  • Page 51

    51 TROUBLE SHOOTING GUIDE BOILERS EQUIPPED WITH S8610M INTERMITTENT ELECTRIC IGNITION[...]

  • Page 52

    52 5.  EOCONTROL SYSTEM–5006Bthru5014B  TheEOControlSystemutilizesanRA890F ProtectorelayandaQ179DRecticationPilot(standing or continuous burning pilot) to which has been added aQ309thermocouple.TheRA890FProtectorelay Primary Control is a non-programming, amp[...]

  • Page 53

    53 FIG. 46 WIRING DIAGRAM - 6 THRU 14 SECT . BOILERS EO CONTROL SYSTEM[...]

  • Page 54

    54 toaQ309Thermocouple. TheRA890FProtectorelay Primary Control is a non-programming, amplifying relay which when used with the Q179D Pilot provides solid state electronic Flame Safeguard Protection during a “call for heat” pilot failure. Main burners willshutdownwithin0.8secondandtheProtectorelay?[...]

  • Page 55

    55 FIG. 47 WIRING DIAGRAM - 15 THRU 26 SECT . BOILERS EO CONTROL SYSTEM[...]

  • Page 56

    56 the Q179C Pilot provides solid state electronic Flame Safeguard Protection that will not allow the main gas valves to open on “call for heat” for that will shut downmainburnerswithin0.8secondifpilotame is not “proved”. Protectorelay will lockout on safety shutdownwithin15secondsifthereis[...]

  • Page 57

    57 FIG. 48 WIRING DIAGRAM - 6 THRU 14 SECT . BOILERS EE CONTROL SYSTEM[...]

  • Page 58

    58 FIG. 50 WIRING DIAGRAM - 15 THRU 26 SECT . BOILERS EE CONTROL SYSTEM[...]

  • Page 59

    59 burners on the unaffected side would ignite on a “call for heat” and would continue to operate until the operating control was satised. The EE Control System utilizes and RA890F Protectorelay and a Q179C Rectication Pilot, which in addition to a pilot burner and rectifying ame rod ame detector to prove pilot, includes an ignition[...]

  • Page 60

    60 FIG. 51 WIRING DIAGRAM - 6 THRU 14 SECT . BOILERS EOP CONTROL SYSTEM[...]

  • Page 61

    61 (6) A defectiveRA890maybethecause but items (1) thru (5) should be followed rst.ReferalsotoRA890relayliterature furnished with the control. (d) By referring to the Sequence of Operations step by step operation of the system can be controlled and the cause of pilot failure can be readily found[...]

  • Page 62

    62 FIG. 52 WIRING DIAGRAM - 15 THRU 26 SECT . BOILERS EOP CONTROL SYSTEM[...]

  • Page 63

    63 Thisthermocouplewillcoolin45to90 seconds allowing the pilot line safety valve toclose.Thisshutsof ftheowofgastothe pilot.Itisinthismannerthat100%shut-off is achieved. If the operating control calls for heat during this period and the “Power On” switc[...]

  • Page 64

    64 FIG. 53 WIRING DIAGRAM - 6 THRU 14 SECT . BOILERS EEP CONTROL SYSTEM[...]

  • Page 65

    65 (2) PILOT F AILURE (a) Flame rod supervision of the Q179D pilots occurs only during the activating cycle (call for heat) since it is during this period that the operatingcontrolisenergizingtheRA890F relays. If pilot failure occurs during this period on one of the Q179D pilots the main gas valves controlledbythatparticu[...]

  • Page 66

    66 (8) When the operating control is satised, terminals #6 in the panel and relay are de- energized. T erminal #5, “Main Gas V alve” lamp, Main Gas V alves, and Pilot Line Solenoid V alve are all de-energized and main burner and pilot burner ames are extinguished. (9) “Main Power” lamp remains lighted. c. SAFETY SHUTDOWN (1) SAFETY SW[...]

  • Page 67

    67 FIG. 54 WIRING DIAGRAM - 15 THRU 26 SECT . BOILERS EEP CONTROL SYSTEM[...]

  • Page 68

    68 (5) T urn on Main Power Switch on both panels. Main Power Lamp on each panel will light. (6) T urnonmanualpilotvalves.Bothpilotsshould light. (7) T urn on Manual Main Gas V alves. (8) T urn on Main Gas V alve Switch on both panels to light burners. Main Gas V alve Lamp on each panel will light. Proceed T o Par[...]

  • Page 69

    69 thermocoupleprovespilotameand,intheabsence ofsuch,willcooland,within45to90seconds,will causetheL62GB-3CPilotSafetySwitchtowhichitis connected, to break the electrical circuit to the main gas valvesaswellasshutofftheowofgasto[...]

  • Page 70

    70 When the operating control (A) calls for heat, it energizes the main gas valves (B) in both gas trains startingburneroperation.Theburnerswilloperateuntiltheoperatingcontrolissatised. Thehighlimit control(C)willstopburneroperationincaseofexcessivesteampressu[...]

  • Page 71

    71 and substituting the appropriate values in the formulabelow ,determinewhatthegasow should be in this 3 minute period to give the input shown on the Rating Plate: (c) ADJUST AIR SHUTTERS – See Section V Burners are normally shipped with the air shutters in the wide open position. Loosen air shutter securing screws and cl[...]

  • Page 72

    72 cAUTiON   15. MINIMUM INPUT ADJUSTMENTS This section covers Minimum Input Adjustments on Honeywell[...]

  • Page 73

    73 FIG. 58A LOW FIRE ADJUSTMENT - V4062 ACTUA TOR (6) Shutdowntheburner ,andthenrestart.Repeat severaltimestobesurethelowresettingis that desired and suitable for correct burner light off. (7) T urn off power supply . Remove R-W jumper , and reconnect the lead to terminal R on the[...]

  • Page 74

    74 Proceed with test as follows: a. Thermocouple Pilot System Using a 3/8” wrench loosen the thermocouple lead at the gas valve. Main gas and pilot gas must shut off. If not, replace gas valve. b. EI Pilot System Carefully remove ignitor sensor wire from ignition module Main gas and pilot gas must shut off immediately . If not, replace the module[...]

  • Page 75

    75 1. GENERAL – “Inspection should be conducted annually .Serviceasfrequentlyasspeciedin paragraphs below .” While service or maintenance is being done, Electrical Power and all Gas Supply to the Boiler must be “off”. cAUTiON      ?[...]

  • Page 76

    76       : The Repair Parts list designates parts that contain refractory ceramic fibers (RCF). RCF has been classified as a [...]

  • Page 77

    77 d. Removeallburnerswithpilotsbyrsttracingall electrical leads coming from pilot to their points of connection, remove leads from terminals to which they are connected, and then tag each lead with respective terminal designation. Disconnect Pilot T ubing at nearest connection to pilot and remove burner as ou[...]

  • Page 78

    78 FIG. 62 PILOT LOCA TIONS[...]

  • Page 79

    79 5. MAIN BURNER FLAMES – Main Burner Flames should be checked at initial start-up,annuallythereafter ,orafteruewaycleaning, orafteranextendedshutdownperiod.MainBurner Flameshouldhaveaclearlydenedinnercone,see Fig.63,withnoyellowtipping.Orange-y[...]

  • Page 80

    80 FIG. 66 PILOT FLAME HONEYWELL Q179C PILOT FIG. 67 PILOT FLAME HONEYWELL Q327A PILOT W/THERMOCOUPLE 7. LOW W A TER CUT -OFF – a. Float T ype Low W ater Cut-off   Duringtheheatingseason,ifanexternallowwater cut-off is on the boiler , the blow off valve should be opened once a month (use greater frequency where ?[...]

  • Page 81

    81 b. Probe T ype Low W ater Cut-off It is important to physically remove the probe from the boiler tapping annually and inspect that probe for accumulation of scale or sediment. Follow these steps to inspect, clean, and/or replace the probe: 1. T urn off electric service to the boiler . 2. T urn off gas supply to the boiler . 3. Drain boiler water[...]

  • Page 82

    82 REP AIR P ARTS INDEX iTeM P AGe NOS. Base Parts ...................................................................................................................... 83 thru 86 Integral Drafthoods & Sections ....................................................................................... 87 thru 89 Base/Pilot Assemblies .............[...]

  • Page 83

    83 T ABLe 2A   Number in ( ) in T able Relates to Corresponding Number in in Figure 68 P ART NUMBER ITEM P ART SIZE BOILER SIZE 5006B 5007B 5008B 5009B 5010B 501 1B 5012B 5013B 5014B 7181301 High Base End Panel 12-1/2 x 25-3/4 (1) (1[...]

  • Page 84

    84 FIG. 68 BASE P ARTS[...]

  • Page 85

    85 T ABLe 2B   Number in ( ) in T able Relates to Corresponding Number in in Figure 69 P ART NUMBER ITEM P ART SIZE BOILER SIZE 5015B 5016B 5017B 5018B 5019B 5020B 5021B 5022B 5024B 5026B 7181301 High Base End Panel 12-1/2 x 25-3/4 ([...]

  • Page 86

    86 FIG. 69 BASE P ARTS[...]

  • Page 87

    87 T ABLe 3A SeRieS 5B iNTeGRAL cANOPY DRAFTHOODS - BOiLeR SiZeS P ART SIZE P ART NO. Canopy - Drafthood No. BOILER SIZE (QUANTITY) 5006B 5007B 5008B 5009B 5010B 36-1/2 X 25-3/4 61 1 13063 5006B (1) 1 36-1/2 X 31-3/16 61 1 13073 5007B (2) 1 36-1/2 X 36-5/8 61 1 13083 5008B (3) 1 36-1/2 X 41-1/16 61 1 13093 5009B (4) 1 36-1/2 X 47-1/2 61 1 13103 501[...]

  • Page 88

    88 FIG. 70 INTEGRAL CANOPY DRAFTHOODS & SECTIONS[...]

  • Page 89

    89 T ABLe 3B SeRieS 5B SecTiON RePLAceMeNT cHART P ART NO. ITEM BOILER SIZE (QUANTITY) 5006B 5007B 5008B 5009B 5010B 501 1B 5012B 5013B 5014B 5015B 5016B 5017B 5018B 5019B 5020B 5021B 5022B 5024B 5026B 7171301 LEH Section (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) (1) 7171303 C Center Section Plain (4) (5) (6) (7) (8) ([...]

  • Page 90

    90 T ABLe 3c SeRieS 5B BASe / PiLOT ASSeMBLieS 5006B THRU 5014B BOiLeRS - SiNGLe BASe ReQUiReD   5006B 5007B 5008B 5009B 5010B 501 1B 5012B 5013B 5014B Complete Base Ass’y w/EI Pilot Ass’y 618130642 618130742 618130842 618130942 618131042 618131 142 618131242 618131342 618131442 Complete Base Ass’y w/EO-[...]

  • Page 91

    91 T ABLe 4A SeRieS 5B JAcKeTS Number in ( ) in T able Relates to Corresponding Number in in Figure 71 P ART NUM- BER ITEM P ART SIZE BOILER SIZE 5006B 5007B 5008B 5009B 5010B 501 1B 5012B 5013B 5014B 5015B 60413059 *5005B Front T op Panel 17-1/2 x 28-5/8 (1) & (2) (1) 60413069 5006B Front T op Panel 17-1/2 x 34-1/16 (1) (2) (1) & (2) (1) 6[...]

  • Page 92

    92 T ABLe 4B SeRieS 5B JAcKeTS Number in ( ) in T able Relates to Corresponding Number in in Figure 71 P ART NUM- BER ITEM P ART SIZE BOILER SIZE 5006B 5007B 5008B 5009B 5010B 501 1B 5012B 5013B 5014B 5015B 60413055 *5005B Lower T op Panel 9-1/2 x 26-5/16 (37) & (37) (37) 60413065 5006B Lower T op Panel 9-1/2 x 31-3/4 (37) (38) (37) & (38) [...]

  • Page 93

    93 T ABLe 4c SeRieS 5B JAcKeTS Number in ( ) in T able Relates to Corresponding Number in in Figure 71 P ART NUM- BER ITEM P ART SIZE BOILER SIZE 5016B 5017B 5018B 5019B 5020B 5021B 5022B 5024B 5026B 60413049 *5004B Front T op Panel 17-1/2 x 23-3/16 (2) 60413059 *5005B Front T op Panel 17-1/2 x 28-5/8 (1) (1) & (2) (2) (1), (2) & (3) (3) 60[...]

  • Page 94

    94 T ABLe 4D SeRieS 5B JAcKeTS Number in ( ) in T able Relates to Corresponding Number in in Figure 71 P ART NUM- BER ITEM P ART SIZE BOILER SIZE 5016B 5017B 5018B 5019B 5020B 5021B 5022B 5024B 5026B 60413045 *5004B Lower Front Panel 9-1/2 x 20-7/8 (38) 60413055 *5005B Lower Front Panel 9-1/2 x 26-5/16 (37) (37) & (38) (38) (40) 60413065 5006B [...]

  • Page 95

    95 FIG. 71 JACKETS[...]

  • Page 96

    96 7000DERHC GAS TRAIN - EI - 5006B THRU 5009B - USA P ART NO. ITEM BOILER SIZE 5006B 5007B 5008B 5009B 81660151 Robertshaw 7000DERHC-S7C 1” x 1” Gas V alve (Nat.) (1) (1) (1) (1) -- OR -- 81660158 Robertshaw 7000DERHC-LP-S7C 1” x 1” Gas V alve (LP) (1) (1) (1) (1) 806604002 1” Ground Joint Union (2) (2) (2) (2) 806600027 1” x 3” Lg. [...]

  • Page 97

    97 V88A GAS TRAINS - USA P ART NO. ITEM BOILER SIZE 5006B - 5008B 5009B - 5014B 5015B 5016B 5017B - 5026B Diaphragm Gas V alve 81660008 1” Honeywell V88A1618 1 --- 1 1 --- 81660009 1¼” Honeywell V88A1626 --- 1 --- 1 1 822605 Bleed V alve Assembly - Honeywell #126590 2 2 2 2 2 Nat. Gas Regulator - Std. Cad Plate Spring 3.0” x 6.0” WC 822600[...]

  • Page 98

    98 V88A GAS TRAINS - CANADA NA TURAL GAS ONL Y P ART NO. ITEM BOILER SIZE 5006B - 5008B 5009B - 5014B 5015B 5016B 5017B - 5026B Diaphragm Gas V alve 81660008 1” Honeywell V88A1618 1 --- 1 1 --- 81660009 1¼” Honeywell V88A1626 --- 1 --- 1 1 822605 Bleed V alve Assembly - Honeywell #126590 2 2 2 2 2 Nat. Gas Regulator - Std. Cad Plate Spring 3.0[...]

  • Page 99

    99 FLUID POWER GAS TRAINS - USA (See Page 100 for “LO-HI-LO” Natural Gas Diaphragm T ype V alves) P ART NO. ITEM BOILER SIZE 5006B - 5008B 5009B - 5014B 5015B 5016B 5017B - 5026B Fluid Power Gas V alve 81660010 1” - Honeywell V5055B1002 1 --- 1 1 --- 8166001 1 1¼” - Honeywell V5055B1010 --- 1 --- 1 1 Actuators for Fluid Power V alves 81660[...]

  • Page 100

    100 DIAPHRAGM V AL VE “LO-HI-LO” GAS TRAIN USA - NA TURAL GAS ONL Y P ART NO. ITEM BOILER SIZE 5006B 5009B 5015B 5016B 5017B “Lo-Hi-Lo” Gas V alve 81660149 1” Honeywell V8944B1019 1 --- 1 1 --- 81660150 1¼” Honeywell V8944B1027 --- 1 --- 1 1 Solenoid Gas V alve 81660081 1” - ITT Gen. K8A461 3 --- 3 3 --- 81660094 1¼” - ITT Gen. K8[...]

  • Page 101

    101 DIAPHRAGM V AL VE “LO-HI-LO” GAS TRAIN CANADA - NA TURAL GAS ONL Y P ART NO. ITEM BOILER SIZE 5006B - 5008B 5009B - 5014B 5015B 5016B 5017B - 5026B “Lo-Hi-Lo” Gas V alve 81660149 1” Honeywell V8944B1019 1 --- 1 1 --- 81660150 1¼” Honeywell V8944B1027 --- 1 --- 1 1 Solenoid Gas V alve 81660081 1” - ITT Gen. K8A461 3 --- 3 3 --- 81[...]

  • Page 102

    102 FLUID POWER GAS TRAINS - CANADA P ART NO. ITEM BOILER SIZE 5006B - 5008B 5009B - 5014B 5015B 5016B 5017B - 5026B Fluid Power Gas V alve 81660010 1” - Honeywell V5055B1002 1 --- 1 1 --- 8166001 1 1¼” - Honeywell V5055B1010 --- 1 --- 1 1 Actuators for Fluid Power V alves 81660012 “Lo-Hi-Off” Honeywell V4055A1007 - 26 Sec. Opening T ime -[...]

  • Page 103

    103 P ART NO. 601 1301 100958-01 Description Manifold Module Support Bracket Assembly Honeywell S8610M3009 Ignition Module IGNITION MODULE & SUPPORT BRACKET EI CONTROL SYSTEM[...]

  • Page 104

    104 ITEM (1) (2) P ART NO. 601 1301 80160138 Description Manifold Module Support Bracket Assembly L62GB-3C Pilot Safety Switch PILOTST A T & SUPPORT BRACKET EO - EOP - THERMOCOUPLE CONTROL SYSTEM[...]

  • Page 105

    105 TRANSFORMER, PILOT SOLENOID V AL VE & PILOT LINE REGULA TOR EI CONTROL SYSTEM U.S.A. - 5010B-5026B NA T . GAS CANADA - 5006B-5026B NA T . GAS P ART NO. ITEM 7136001 (1) “J” Box Mounting Bracket 24V 100 V A T ransformer - 120 60HZ Primary 80160016 (2) Penn Y64T22-0 Plate Mounted 822666 (3) Penn Pilot Solenoid V alve H91WG-6 8226005 Pilot[...]

  • Page 106

    106 TRANSFORMER & PILOT LINE REGULA TOR EO CONTROL SYSTEM P ART NO. ITEM 7016003 (1) EE & EO Control Mounting Bracket 24V - 40 V A T ransformer - 120V 60HZ Primary 80160039 (2A) USA - Honeywell Plate Mounted A T140D1012 80160014 (2B) Canada - Honeywell Foot Mounted A T72D1089 8226005 (3) Pilot Line Regulator Nat. Gas - Maxitrol RV -12-L T w[...]

  • Page 107

    107 TRANSFORMER & PILOT LINE REGULA TOR EOP CONTROL SYSTEM - U.S.A. THERMOCOUPLE CONTROL SYSTEM - CANADA P ART NO. ITEM 7016001 (1) “J” Box Mounting Bracket 24V - 40 V A T ransformer - 120 60HZ Primary 80160039 (2A) USA - Honeywell Plate Mounted A T140D1012 80160014 (2B) Canada - Honeywell Foot Mounted A T72D1089 8226005 (3) Pilot Line Regu[...]

  • Page 108

    108 TRANSFORMER, PILOT SOLENOID V AL VE & PILOT LINE REGULA TOR EE CONTROL SYSTEM P ART NO. ITEM 7016003 (1) EE & EO Control Mounting Bracket 24V - 40 V A T ransformer - 120V 60HZ Primary 80160039 (2A) USA - Honeywell Plate Mounted A T140D1012 80160014 (2B) Canada - Honeywell Foot Mounted A T72D1089 822662 (3) Penn Pilot Solenoid V alve H91[...]

  • Page 109

    109 TRANSFORMER, PILOT SOLENOID V AL VE & PILOT LINE REGULA TOR EEP CONTROL SYSTEM P ART NO. ITEM 7136001 (1) “J” Box Mounting Bracket 24V -40 V A T ransformer - 120 60HZ Primary 80160039 (2) USA - Honeywell Plate Mounted A T140D1012 822662 (3) Penn Pilot Solenoid V alve H91W A-4, 120V 8226005 Pilot Line Regulator (4) Nat. Gas - Maxitrol RV[...]

  • Page 110

    1 10 CONTROL ASSEMBL Y & MOUNTING BRACKET EO - EE CONTROL SYSTEMS TRANSFORMER, PILOT SOLENOID V AL VE & PILOT LINE REGULA TOR EE CONTROL SYSTEM P ART NO. ITEM 7016003 (1) EE & EO Control Mounting Bracket 8136016 (2) Honeywell Q270A1024 Sub-Base for RA890F Protectorelay 80160008 (3) Honeywell RA890F1270 Protectorelay 24V - 40 V A T ransf[...]

  • Page 111

    1 1 1 EOP & EEP CONTROL P ANEL EOP & EEP CONTROL P ANEL P ART NO. ITEM 6016005 (1) EOP CONTROL P ANEL with the following installed: (1) Honeywell RA890F1270 Protectorelay (1) Form #51098 Operating Instruction Label 6016006 (1) EEP CONTROL P ANEL with the following installed: (1) Honeywell RA890F1270 Protectorelay (1) Form #51097 Operating I[...]

  • Page 112

    1 12 EI CONTROL SYSTEM - HONEYWELL Q3481 PILOT ASSEMBL Y EI CONTROL SYSTEM - PILOT ASSEMBL Y 100331-01 EI - 1, NA T ., 5006B - 6009B Sections 100332-01 EI - 2, NA T ., 5010B - 5026B Sections 100331-01 EI - 2, NA T ., 5010B - 5026B Sections Not Available ........LP , 5010B - 5026B Sections P ART NO. ITEM 100331-01 (1) Pilot Burner/Igniter/Sensor Hon[...]

  • Page 113

    1 13 EO - EOP CONTROL SYSTEM - PILOT ASSEMBL Y EO-EOP CONTROL SYSTEM - PILOT ASSEMBL Y 6236007 NA T . GAS 6236008 EI GAS P ART NO. ITEM (1) Flame Rectication Pilot Ass’y 8236025 8236039 Natural Gas - Honeywell Q179D1008 w/388146 AG Orice LP - Honeywell Q179D1008 w/388146 KD Orice 8236004 (2) Thermocouple - Honeywell Q309A1996 - 36” Lon[...]

  • Page 114

    1 14 EE - EEP CONTROL SYSTEM - PILOT ASSEMBL Y EE-EEP CONTROL SYSTEM - PILOT ASSEMBL Y 6236003 NA T . GAS Not Available for LP P ART NO. ITEM 8236017 (1) Flame Rectication Pilot Ass’y Natural Gas - Honeywell Q179C1009 w/388146 AG Orice 7136255 (2) Ignition Lead - Honeywell R1061012 - 6’ Long 7136256 (3) Flame Rod Lead - Honeywell R1298020[...]

  • Page 115

    1 15 SeR Vice RecORD DA TE SERVICE PERFORMED[...]

  • Page 116

    1 16 Subject to the terms and conditions set fort h below, Burnham Commercial, Lancaster , Pennsylvania hereby extends the following limited wa rranties to the original ow ner of a commercial grade water or steam boiler or Burnham Commercial supplied parts and/or accessories manufactured and shippe d on or after October 1, 2009: ONE YEAR LIMITED WA[...]