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BKI Double Revolving Oven DR-34 manual

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Table of contents for the manual

  • Page 1

    Double Revolving Oven MODEL DR-34 Service Manual Serial Numbers 100482 and Higher[...]

  • Page 2

    Warranty Information LIMITED ONE YEAR WARRANTY BKI (The "Company") warrants to the origin al purc haser that at time of shipment from the Company factory, this equipment will be free from defect in materials and workmanship. Written notice of a claim under this wa rranty must be receiv ed by the Company within ONE YEAR from the date of in[...]

  • Page 3

    Double Revolving Oven Table of Contents 1 T able of Content s Table of Contents .............................................................................................................. .......................... 1 Introduc tion ................................................................................................................... [...]

  • Page 4

    Double Revolving Oven Introduction 2 Introduction The Double Revolving Oven i s a compact, attractive and function al unit utilizin g a double revolving mechanism that ensures fast and even product coo k ing. It contains removable components and doors on both sides for easy accessibility, maintenance and cl eaning. A touch pad controll er and switc[...]

  • Page 5

    Double Revolving Oven Introduction 3 Safe Work Practices Wear Safe Clothing Appropriate To Your Job Always wear your insulated mitts when handling hot racks or touch any hot metal surface. If you lose or damage your mitts, you can buy new ones at your local restaurant equipment supply store or from your loca l BKI Distributor. Never wear loose clot[...]

  • Page 6

    Double Revolving Oven Introduction 4 Keep Safety Labels Clean and in Good Condition Do not remove or cover any safety labels on your equipment. Keep all safety labels clean and in good condition. Replace any damaged or missing safety labels. Refer to the Safety Labels section for illustration and location of safety labels on this unit. If you need [...]

  • Page 7

    Double Revolving Oven Introduction 5 Safety Decals[...]

  • Page 8

    Double Revolving Oven Introduction 6 Health And Sanitation Practices BKI Rotisserie Ovens are manufa ctured to comply wit h health regulations and are tested and certified to UL ® , cUL ® , and NSF ® standards. You must operate th e equipment properly using only quality prod ucts and use meat thermometers to insure m eats are thoroughly coo ked.[...]

  • Page 9

    Double Revolving Oven Installation 7 Inst allation Serious injury, equipment damage or death coul d result if attempting to install this oven yourself. Ensure that an authorized BKI service agent in stall the oven. Unpacking and Handling It is the owners’ responsibility to file all freight clai ms with the delivering truck lin e. Inspect all cart[...]

  • Page 10

    Double Revolving Oven Replacement Parts 8 Replacement Part s Use the information in this section to identify repl acement parts. To order repla cement part s, call your local BKI sales and service representat ive. Before calli ng, please note the serial number on the rating tag affixed to the unit. Assemblies Description Assembly # Figure # Table #[...]

  • Page 11

    Double Revolving Oven Replacement Parts 9 Table 1. Bearing Replacement Kit Parts ITEM # PART # QTY DESCRIPTION 1 B0241 5 BEARING, .75 ID X 1. OD .813 L 2 FT0366 5 RETAINING RING, PLANETARY GEAR 3 FT0367 5 SHIM, PLANETARY GEAR DR34 4 WSH256 5 WASHER, THRUST .765ID X 1.25O D 5 WSH257 5 WASHER, THRUST .765ID X 1.25O D[...]

  • Page 12

    Double Revolving Oven Replacement Parts 10 Figure 2. Controller w/ Decal[...]

  • Page 13

    Double Revolving Oven Replacement Parts 11 Table 2. Controller w/ Deca l Parts ITEM # PART # QTY DESCRIPTION 1 N0274 1 DECAL, DR34 CONTROL LER 2 CP0028* OR CP0020* OR CP0026 1 CONTROLLER, 300° F OR CONTROLLER, 325° F OR CONTROLLER, CELSIUS * - These units can be converted in the field to r ead the tem perature in degrees Celsius. Please contact B[...]

  • Page 14

    Double Revolving Oven Replacement Parts 12 Figure 3. Cooling Fan Table 3. Cooling Fan Parts ITEM # PART # QTY DESCRIPTION 1 FB95126202 1 FAN PLENUM, DR 2 FN0014 1 FAN, 230V NMB 3115FS23WB30 3 FA95129702 1 AIR DEFLECTOR, DR 4 SCR315 4 SCREW, 6-32 X 2 RD H D SLTD 5 WSH089 10 WASHER, #6 INT LOCK ZINC PLATE D 6 NUT048 6 NUT, 6-32 HEX ZINC PLT D 7 F0243[...]

  • Page 15

    Double Revolving Oven Replacement Parts 13 Figure 4. Motor Plate (208V) Table 4. Motor Plate (208V) Parts ITEM # PART # QTY DESCRIPTION 1 PN95147900 1 MOTOR MOUNT PLATE PAINTED 2 M0086 1 MOTOR, 208V .48/.5A BALDOR 3 TB0068 1 TERM BLOCK END PLATE 4 TB0066 3 TERM BLOCK 2 CONDUCTOR CT R 5 TB0064 1 TERM BLOCK 4 CONDUCTOR CT R 6 TP0037 0.25 TAPE, 7/8 DB[...]

  • Page 16

    Double Revolving Oven Replacement Parts 14 Figure 5. Customer Side Door[...]

  • Page 17

    Double Revolving Oven Replacement Parts 15 Table 5. Customer Side Door Part s ITEM # PART # QTY DESCRIPTION 1 WB95121000 1 DOOR TOP WELD DR 2 WB95122300 1 DOOR TOP COVER WELD, DR 3 SCR138 8 SCREW, 10 X 1/2 PHIL TR HD 4 L0103 1 LATCH, MAGNETIC COMPOSITE 5 SCR390 4 SCREW, 10-24 X 1-1/2 SOC FLAT HD 6 WC95122900 1 DOOR FRAME WELD, CUST DR-34 7 WB951221[...]

  • Page 18

    Double Revolving Oven Replacement Parts 16 Figure 6. Operator Side Door[...]

  • Page 19

    Double Revolving Oven Replacement Parts 17 Table 6. Operator Side Door Part s ITEM # PART # QTY DESCRIPTION 1 WB95121000 1 DOOR TOP WELD DR 2 WB95122300 1 DOOR TOP COVER WELD, DR 3 SCR138 8 SCREW, 10 X 1/2 PHIL TR HD 4 L0103 1 LATCH, MAGNETIC COMPOSITE 5 SCR390 4 SCREW, 10-24 X 1-1/2 SOC FLAT HD 6 WC95123500 1 DOOR FRAME WELD OPER DR34 7 WB95122100[...]

  • Page 20

    Double Revolving Oven Replacement Parts 18 Figure 7. Drive Rotor[...]

  • Page 21

    Double Revolving Oven Replacement Parts 19 Table 7. Drive Rotor Parts ITEM # PART # QTY DESCRIPTION 1 RO0029 1 ROTOR, DRIVE SPINNING DR34 2 H0067 5 HUB, PLANETARY GEAR 951 3 SCR411 15 SCREW, 10-24 X 1/2 PHIL RD HD 4 WSH093 15 WASHER, #10 LOCK 5 G0103 5 GEAR, PLANETARY(5) 6 DIA PITCH 6 FT0366 5 RETAINING RING, PLANETARY GEAR 7 FT0367 5 SHIM, PLANETA[...]

  • Page 22

    Double Revolving Oven Replacement Parts 20 Figure 8. Motor Plate (220-240V) Table 8. Motor Plate (220-240V) Parts ITEM # PART # QTY DESCRIPTION 1 PN95147900 1 MOTOR MOUNT PLATE PAINTED 2 M0087 1 MOTOR, 110-120/220-240 .94/.55 AMP 3 TB0068 1 TERM BLOCK END PLATE 4 TB0066 4 TERM BLOCK 2 CONDUCTOR CT R 5 TB0064 1 TERM BLOCK 4 CONDUCTOR CT R 6 TP0037 0[...]

  • Page 23

    Double Revolving Oven Replacement Parts 21 Figure 9. Rotor/Shaft Table 9. Rotor/Shaft Parts ITEM # PART # QTY DESCRIPTION 1 AN95132900 1 ROTOR SHA FT/MALE CPLG DR 2 F0077 1 ROLL PIN, 5/32 X 1 1/8 3 H0068 1 HUB, ROTOR 4" DIA 951 4 RO0030 1 ROTOR, PASSIVE SPINNING DR 5 SCR364 2 SCREW, 1/4-20 X 1/4 SOC SET 6 SCR384 2 SCREW, 5/16-18 X 1/2 S/S HEX [...]

  • Page 24

    Double Revolving Oven Replacement Parts 22 Electrical Components Description Component # Figure # Item # BREAKER, CIRCUIT .6 AMP 250V CB0059 10 1 CALROD, 208V 2000W OR CALROD, 240V 2000W C0290 OR C0291 10 2 FUSE HOLDER, 15A 300V HPF-EE FH0001 10 3 FUSE, 15A 300V SC15 TIME DELAY F0097 10 4 LAMPHOLDER W/BULB 12V 20W (O SRAM) LENS, REPLACEMENT FOR LH0[...]

  • Page 25

    Double Revolving Oven Replacement Parts 23 Figure 10. Electrical Components[...]

  • Page 26

    Double Revolving Oven Replacement Parts 24 Mechanical Components Description Component # Figure # Item # BELT, SYNCHRONOUS 985-5M-25 B0502 11 1 INNER CENTER ELEMENT BRACKET FB95128102 11 2 OUTER CENTER ELEMENT BRACKET FB9512800 2 11 3 CALROD RETAINER FB95116302 11 4 CLIP, SUN GEAR RETAINING LZ0005 11 5 GREASE DRAWER WELDMENT WB95125800 11 6 GASKET,[...]

  • Page 27

    Double Revolving Oven Replacement Parts 25 Figure 11. Mechani cal Components - Continue d 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21[...]

  • Page 28

    Double Revolving Oven Replacement Parts 26 Accessories Description Accessory # Figure # Item # BASKET, MEAT LARGE CLAMSHELL MB0015 12 1 BASKET, MEAT SM CLAMSHELL MB0011 12 2 INSULATED MITT 13" G0052 12 3 MEAT FORK ASSY SB9536 12 4 MEAT FORK ASSY, TURKEY SB9537 12 5 VEE SPIT 26.563" MF0021 12 6 Figure 12. Accessories 1 2 3 4 5 6[...]

  • Page 29

    Double Revolving Oven Wiring Diagrams 27 Wiring Diagrams Refer to the table below to find the wirin g diagram a s so ciated with your unit. Wiring Diagram Figure # Page # 220V, 240V, 208V, 3 Phase Figure 13 28 240/415V, 220/380V, 3 Phase Figure 14 30 220V, 240V, 208V, 1 Phase Figure 15 32 240/415V, 220/380V, 1 Phase Figure 16 34[...]

  • Page 30

    Double Revolving Oven Wiring Diagrams 28 Figure 13. 220V, 240V, 208V, 3 Phase (Sheet 1 of 2)[...]

  • Page 31

    Double Revolving Oven Wiring Diagrams 29 Figure 13. 220V, 240V, 208V, 3 Phase (Sheet 2 of 2)[...]

  • Page 32

    Double Revolving Oven Wiring Diagrams 30 Figure 14. 240/415V, 220/380V, 3 Phase (Sheet 1 of 2)[...]

  • Page 33

    Double Revolving Oven Wiring Diagrams 31 Figure 14. 240/415V, 220/380V, 3 Phase (Sheet 2 of 2)[...]

  • Page 34

    Double Revolving Oven Wiring Diagrams 32 Figure 15. 220V, 240V, 208V, 1 Phase (Sheet 1 of 2)[...]

  • Page 35

    Double Revolving Oven Wiring Diagrams 33 Figure 15. 220V, 240V, 208V, 1 Phase (Sheet 2 of 2)[...]

  • Page 36

    Double Revolving Oven Wiring Diagrams 34 Figure 16. 240/415V, 220/380V, 1 Phase (Sheet 1 of 2)[...]

  • Page 37

    Double Revolving Oven Wiring Diagrams 35 Figure 16. 240/415V, 220/380V, 1 Phase (Sheet 2 of 2)[...]

  • Page 38

    Double Revolving Oven Notes 36 Notes[...]

  • Page 39

    Double Revolving Oven Notes 37[...]

  • Page 40

    P.O. Box 80400, Simpsonvill e, S.C. 29680-0400, USA http://www.bkideas.co m Made and printed in t he U.S.A LI0194/0 407[...]