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BKI MT-200 manual

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Table of contents for the manual

  • Page 1

    2812 Grandview Dr. Simpsonville, S.C. 29680, USA 864-963-3471 http:// www .bkidea s.com Convection Oven MODEL MT-200 Service Manual[...]

  • Page 2

    2812 Grandview Dr. Simpsonville, S.C. 29680, USA 864-963-3471 http:// www .bkidea s.com Warranty Information LIMITED ONE YEAR WARRANTY BKI (The "Company") warrants to the origin al purc haser that at time of shipment from the Company factory, this equipment will be free from defect in materials and wo rkmanship. Written notice of a claim [...]

  • Page 3

    Convection Oven Table of Contents 1 T able of Content s Table of Contents .............................................................................................................. .......................... 1 Introduc tion ................................................................................................................... ......[...]

  • Page 4

    Convection Oven Introduction 2 Introduction Thank you for purchasing our convection oven. We feel certain that the oven you have purchased will meet your expectations, and will be a trustworthy assistant in your work for a long time to come, providing performance of the highest levels. You will also re ceiv e efficient and timely after-sale s techn[...]

  • Page 5

    Convection Oven Introduction 3 Safety Standards  This manual is part of the documentation pr ovided with the oven and contai ns all required information for proper use and maintena nce of the convection oven.  Carefully read the user’s instruc tions contained in this manual before turning the ov en on. Special attention must be given to the[...]

  • Page 6

    Convection Oven Operation 4 Operation General Instructions for Use  The oven may be used to bake creams, coo kies, cakes, sauces and pizza, for au gratin cooking and for defrosting frozen f ood conve ction ovens.  Avoid adding salt to foods in the cooking chamb er.  Try to distribute foods evenly in the pans, avoiding accumulations.  Be[...]

  • Page 7

    Convection Oven Operation 5 Start-Up and Use 1. To start the oven, press the main switch (3) ON/OFF. 2. Set the cooking time by turning the time setting knob (1). 3. Then use knob (2) to set the desired cooking temp erature. If knob (2) is left in po sition ‘0’, only the light and fan will operate, and the oven chamber will not heat up. Switchi[...]

  • Page 8

    Convection Oven Installation 6 Inst allation Safety Standards The installer must read this booklet ca refully before installing the convection oven. Installation and subsequent maintenan ce, cle aning, inspection and repai rs must be carried out with the elect rical power supply disconnected. Installation of the oven must be in comp liance with cur[...]

  • Page 9

    Convection Oven Installation 7 Installation Instructions 1. Place the machine in its place of intend ed us e in compliance with t he following instructions:  Check that there is enough spa ce (minimum 8”) from any walls or obsta cle s which may prevent proper air flow.  Check that maintenance can be perform ed with a certain freedo m of mov[...]

  • Page 10

    Convection Oven Installation 8 3. Clean all substances, including glue re sidue. Do not use abrasive substa nces. 4. Position the machine so that it is perfectly level and set the height by means of the leveling feet. Electrical Connections The oven is setup for operation at the voltage set forth on the technical d ata pla te. All ovens are provide[...]

  • Page 11

    Convection Oven Installation 9 be positioned in such a way that at no point does it reach a temperature which is 122°F greate r than the ambient temperature. It must be type SJ TO plug 20A 250V P section 3xAWG12. The connection to the electrical line must be made by placi ng an a utomatic switch of sufficient capacity (see “Technical data” of [...]

  • Page 12

    Convection Oven Installation 10 Automatic Safety and Control Devices of the Oven Protection of the Auxiliary Electrical Circuit It is checked by the fuses positioned on a terminal block at the line entry. Protection of the Chamber Fan A remote switch stops the fan motor in th e event of a malfunction o r overload. It is located behind the oven and [...]

  • Page 13

    Convection Oven Maintenance 11 Maintenance Failure to comply with the maintenance below could result in a serious a ccident. Electrocution, equipment failure or property damage could result if an unlicensed electrician performs electri cal repair. En sure that a licensed electrician performs electrical repair. Routine Maintenance Before performing [...]

  • Page 14

    Convection Oven Maintenance 12 Oven Chamber Cleaning  Remove any food and/or fat residues from t he oven chamber after each cookin g cycle. The combination of fat, heat and forced circu lation dirties the oven. Only by cleaning the oven daily is it possible to avoid difficult cleaning operations.  To clean the oven, use a suitable de-gre asin[...]

  • Page 15

    Convection Oven Maintenance 13  Adhere to safety instructions included with cl eani ng convectio n ovens for the protection of skin and eyes. When cleaning, procee d as fo llows: 1. Heat the oven chamber to approx.158 - 176°F a nd cl ean it using the de-greasing detergent in the recommended quantities. 2. Close the oven and heat it. 3. Let the [...]

  • Page 16

    Convection Oven Maintenance 14 What to Do In Case of a Breakdow n or Long Periods of Inactivity 1. Switch off the main electrical switch. 2. Set all control panel knobs to zero. 3. Inform technical assistan ce (only in case of a malfunction). 4. Clean the oven inside and out. Troubleshooting Refer to the table below for troubl eshoot ing informatio[...]

  • Page 17

    Convection Oven Maintenance 15 Repair Procedures Replacement of spare parts mu st be performed exclu sively by qualified and AUTHORIZED personnel. Turn the main switch OFF and unpl ug t he convection oven before carrying out any spare parts replacement. Replacement of Motors It is necessary to remove the back by removing the 4 fastening screws “A[...]

  • Page 18

    Convection Oven Maintenance 16 Outer Coverings Remove the 4 rear fastening screws “C”. Bulb, Heating El ement and Motor Fan It is necessary to access the inside of the oven, fi rst removing pans, racks and related supp orts, and then the conveyor. 30W Motor Remove the fan by following the procedure outline d above, disconnect the motor from the[...]

  • Page 19

    Convection Oven Maintenance 17 Electro-Mechanic al Controls All the electric components are vi sible. To replace t hem it is necessary to disconne ct the attachments, remove the knobs, unscrew the fasteni ng screws or nuts and replace them. For the adjustable thermostat, safety t hermostat and thermom eter, unscrew the guard and the supports and re[...]

  • Page 20

    Convection Oven Replacement Parts 18 Replacement Part s Use the information in this section to identify repl acement parts. To order repla ceme nt part s, call your local BKI sales and service representat ive. Before calli ng, please note the serial number on the rating tag affixed to the unit.[...]

  • Page 21

    Convection Oven Replacement Parts 19 POS. CODE BKI # DESCRIPTION 96U 35350 MT0029 Back side 51C 471 MT0022 Cable Lock 10 I 35,003,001 MT0015 Chamber Lamp 15 W 136 10306 MT0018 Chamber Lamp Fram e 6AH I 10304 MT0016 Chamber Lamp Gasket 71A 10305 MT0017 Chamber La mp Gla ss 93AH 35365 MT0024 Complete Door 27G 10024 MT0006 Contactor 144Q 35355 MT0033 [...]

  • Page 22

    Convection Oven Wiring Diagrams 20 Wiring Diagrams[...]

  • Page 23

    Convection Oven Notes 21 Notes[...]

  • Page 24

    2812 Grandview Dr. Simpsonville, S.C. 29680, USA 864-963-3471 http:// www .bkidea s.com P.O. Box 80400, Simpsonvill e, S.C. 29680-0400, USA 864-963-3471 http://www.bkideas.co m Made and printed in t he U.S.A LI0131/0808[...]