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Bacharach Fyrite INSIGHT manual

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Table of contents for the manual

  • Page 1

    Fy r i t e ® INSIGH T Combustion Gas Analyzer Instructi on 24 -9460 Operation & Maintenance Rev . 0 – Oc t. 2 008 Product Leadership • T raining • Service • Reliability F1 F2 F3 ESC RUN HOLD PWR[...]

  • Page 2

    Fyrite ® INSIGHT Instruction 24-9460 i W ARRANTY Bacharach, Inc. warrants to Buyer that at the time of delivery this Product will be free from defects in mater ial and manufac ture and will conform substan tially to Bach arach Inc.’s ap plicable spec i fi ca tions. Bacharach’s li a bil i ty and Buyer’s remedy under this warranty are lim it e[...]

  • Page 3

    Fyrite ® INSIGHT Instruction 24-9460 1 Fyrite ® INSIGHT Instruction 24-9460 ii 1 . 0 INTR ODUC TION 1 . 1 The F yrite ® INSIGHT Th e Fyri te ® I NSIG HT is a ha nd -h eld res ide ntial and comm ercial grade portab le com busti on an a lyz er that is de sig n ed for on -demand sam pling of light ind ustria l co mbusti on equip men t, resid entia[...]

  • Page 4

    Instruction 24-9460 2 Fyrite ® INSIGHT Instruction 24-9460 3 Fyrite ® INSIGHT DIS PL AY ZO O M - C om bustio n test data in the R un / Hol d screens can be sho wn w ith e nla rged characters to make viewing easie r. The co mp lete list of Run /Hol d data can be scrolled through f or all zo om l eve ls. A vai lab le zoom le vels and informa tion d[...]

  • Page 5

    Instruction 24-9460 4 Fyrite ® INSIGHT Instruction 24-9460 5 Fyrite ® INSIGHT 1 .3 Operational Over view Pressi ng the PWR button turns the analyzer O N. Note tha t there is a warm- up period of 60 secon ds that m ust ela pse before th e ana l yzer can be used. To perf orm a comb ustio n test , ch oose a f ue l code tha t corresponds to th e fuel[...]

  • Page 6

    Instruction 24-9460 6 Fyrite ® INSIGHT Instruction 24-9460 7 Fyrite ® INSIGHT Genera l Char acteristics : Power Requirements Four disposable ‘ A A ’ Alkaline bat teries (op- tional AC adapter is av ailable ) Operating Time Minimum of 20 hours c on tin u ous operation (pump run ni ng and backlig ht ON ) War m Up T ime 60 s econ ds Memory Up to[...]

  • Page 7

    Instruction 24-9460 8 Fyrite ® INSIGHT Instruction 24-9460 9 Fyrite ® INSIGHT Inspect the f lu e -gas h ose for crac ks. I f a hose is d efective, re place th e en- tire probe asse mbl y . Before us ing the ana l yzer , check that th e W ate r T rap / Filter is dry a nd not dirty . I f necessary , dr y ou t the trap an d repla ce the fi lte r el [...]

  • Page 8

    Instruction 24-9460 10 Fyrite ® INSIGHT Instruction 24-9460 11 Fyrite ® INSIGHT 3.5 Setup Mode The ana lyze r is preset a t the factory fo r the parameters s hown belo w , bu t can be changed as described in their correspo nding sec tions. F unction Para meter T o Change Fu el Natural Gas Section 4.3 T emperature Unit °F Section 3.5. 2 Pressure [...]

  • Page 9

    Instruction 24-9460 12 Fyrite ® INSIGHT Instruction 24-9460 13 Fyrite ® INSIGHT 3.5.3 Pres sure Unit s Select to displa y press u re in inches o f wate r column (in wc ), mil libar (m b) , Pascals (Pa) , hectoPascals ( hPa) , or milli m eter of w ater co lumn (mm wc ) as fol lows: 1. En ter the Setu p Men u per Section 3.5.1. If necessary , press[...]

  • Page 10

    Instruction 24-9460 14 Fyrite ® INSIGHT Instruction 24-9460 15 Fyrite ® INSIGHT lated da ta no matte r what zoo m lev el has been sel ected . Sel ec t the d esired zoom le vel as f ollow s: 1. En ter the Setu p Men u per Section 3.5.1. If necessary , press ESC until MEN U appears abov e F2 . 2. F rom th e SET U P ME NU, use the ▲▼ bu ttons to[...]

  • Page 11

    Instruction 24-9460 16 Fyrite ® INSIGHT Instruction 24-9460 17 Fyrite ® INSIGHT Change the o rder in w h ich da ta is displa yed as f ollow s: 1. En ter the SETU P ME N U per Section 3.5. 1. If necessa ry , press ESC until MEN U appears abov e F2 . 2. Use the ▲▼ b uttons to sel ect RUN/ HOLD FOR M AT . Press ENTER to displa y the Run / Hold F[...]

  • Page 12

    Instruction 24-9460 18 Fyrite ® INSIGHT Instruction 24-9460 19 Fyrite ® INSIGHT NOTE: T he defaul t CA L Remi nd er period is set to NE VER . Set the calibra tion re minder pe r iod as f ollow s: 1. En ter the SETU P ME N U per Section 3.5. 1. If necessa ry , press ESC until MEN U appears abov e F2 . 2. Use the ▲▼ b uttons to sel ect CA L RE [...]

  • Page 13

    Instruction 24-9460 20 Fyrite ® INSIGHT Instruction 24-9460 21 Fyrite ® INSIGHT 4.0 OP ER A TION 4. 1 Operat ing Tips W he n an a nalyze r is brough t in f rom a co ld v ehicle, l et it w arm up slo wl y to m inim ize con densa tion. T em peratures bel ow freezing w ill not damag e the analyzer; ho wev er , bring ing a col d a nalyzer in to a war[...]

  • Page 14

    Instruction 24-9460 22 Fyrite ® INSIGHT Instruction 24-9460 23 Fyrite ® INSIGHT 4. P ress ENTER to sa ve the se lection and re- turn t o the Co mbusti on Tes t HOLD screen or ESC to reve r t to the p revious setting and return to the M A I N MEN U. 4.4 Sampling Point F orced A ir Furn ace – When testing at mosp heric burne r or g ra v i ty ve n[...]

  • Page 15

    Instruction 24-9460 24 Fyrite ® INSIGHT Instruction 24-9460 25 Fyrite ® INSIGHT 4.6 Making a Draf t / P ressure Measurement The di ffere nce in pressure ( Δ P) betwee n two areas can be measured by using the analyzer' s two press ure por ts and th e PRE S SU RE screen. By using the - Δ P port as the re fere nce, the p ressure app lied to t[...]

  • Page 16

    Instruction 24-9460 26 Fyrite ® INSIGHT Instruction 24-9460 27 Fyrite ® INSIGHT sured. T he differe ntial pressure betw een the tw o areas is now displa yed o n the PRE SSU RE screen. I f the p ressure at th e + Δ P port is higher than the - Δ P po r t, the p ressure reading w ill be positi ve. If it is l owe r, th e reading wi ll be nega tiv e[...]

  • Page 17

    Instruction 24-9460 28 Fyrite ® INSIGHT Instruction 24-9460 29 Fyrite ® INSIGHT 4. 1 1 P owering OF F the Analyzer & Purging Po wer O F F the analyze r by pressing th e PWR but t on fo r at leas t 2 seconds, or un til two beeps are heard. The unit wil l coun t down 5 secon ds before s hu tti ng do wn, giv ing the o perator an o pportunity to [...]

  • Page 18

    Instruction 24-9460 30 Fyrite ® INSIGHT Instruction 24-9460 31 Fyrite ® INSIGHT 4. 1 4 Printing T est Dat a Comb ustion, p ressure, or tem perature da ta that is currentl y being dis- pla yed can be sen t to a pri n ter using I r DA pro t ocol as d escr ibed bel ow . Da ta that is stored in me mory can also be pri nted b y f irst displa yi ng the[...]

  • Page 19

    Instruction 24-9460 32 Fyrite ® INSIGHT Instruction 24-9460 33 Fyrite ® INSIGHT W he n f irst connected, a “ F ound Ne w Hardware Wizard ” screen will be displa yed. Again, respond to th e prom pts to com pl etio n. Click on: "N ext".. . "Conti nue a nyway" ... "Finish" Window s Vista Operating S ystem A fter loa[...]

  • Page 20

    Instruction 24-9460 34 Fyrite ® INSIGHT Instruction 24-9460 35 Fyrite ® INSIGHT 5.0 C ALIBR A TION & MAINTENAN CE IMPORT ANT : Befor e perform ing an y calibr ation procedur e, ensure t hat f resh bat teri es are i nstalled or use the optional A C power adapter . Al so, ensu re that the analy zer i s at room temp erature and wi ll be sam plin[...]

  • Page 21

    Instruction 24-9460 36 Fyrite ® INSIGHT Instruction 24-9460 37 Fyrite ® INSIGHT 2. Al lo w the analyzer to cycl e th rou gh its 60 se con d warm- up period. Dur ing warm-u p, th e a nalyzer' s opera tion is ch ecked and th e sen- sors are set to the f ollowing ambi en t conditi ons: Oxygen se nsor spanned to 20.9% CO se nsor ze roed Pressure[...]

  • Page 22

    Instruction 24-9460 38 Fyrite ® INSIGHT Instruction 24-9460 39 Fyrite ® INSIGHT Proc ed ure: NOT E : Th e un it-of -measure fo r pressu re is selected per Section 3.5.3. In the fo llowing p rocedure i nwc is selected, bu t n ote that an y un it- of -measure ca n be used for cali bration pu rposes. 4 3 2 1 0 -1 -2 -3 -4 Par ts: 1. 3 / 16 " I.[...]

  • Page 23

    Instruction 24-9460 40 Fyrite ® INSIGHT Instruction 24-9460 41 Fyrite ® INSIGHT 2. I f no t a lread y don e, tu rn ON th e a nalyzer an d displa y the CA LI- BR ATION LIST screen per Section 5.2. 3. Use th e ▲▼ buttons to highlight T -Stack, and the n press ENTER to displa y the CAL I- BR ATE TS -ZERO screen. "Measured " is the curr[...]

  • Page 24

    Instruction 24-9460 42 Fyrite ® INSIGHT Instruction 24-9460 43 Fyrite ® INSIGHT “Mea su red” is the curr ent tempe rature reading , whi le “ Applied ” is a known tem peratur e that will be ap plied for cal ibration p urposes. 4. Set therm ocoup le sim ulator to 32 °F (0 °C), and th en use the and bu ttons to enter an Ap plied v a l ue t[...]

  • Page 25

    Instruction 24-9460 44 Fyrite ® INSIGHT Instruction 24-9460 45 Fyrite ® INSIGHT If the sensor ’s ou tput is too low to be usable, then the message “B ad Calibratio n S ensor End of Li fe, Entry No t Saved” wil l appear . The sensor will now be mar ked a s being BAD in the DIAG NOSTICS screen. 6. Pow er O F F the re g ulator of calib ratio n[...]

  • Page 26

    Instruction 24-9460 46 Fyrite ® INSIGHT Instruction 24-9460 47 Fyrite ® INSIGHT 6.3 O 2 Sensor R eplacement Material Req uired: • O 2 Sensor (P/ N 24- 0788) Fyr it e ® Rear Pane l Pr y tab upward to rem ove the bat ter y door fro m the unit . CO Sensor O 2 Sensor Fig . 6. 4 Proc ed ure: 1. Af ter ba ttery door is remo ved, remov e connector tu[...]

  • Page 27

    Instruction 24-9460 48 Fyrite ® INSIGHT Instruction 24-9460 49 Fyrite ® INSIGHT 6.4 CO Sensor R eplacement Material Req uired: • CO Sensor (P/ N 24 - 7265) or B- Smart sensor ( P/N 24 - 1 467) Fig . 6. 6 Fyr it e ® Rear Pane l Pr y tab upward to rem ove the bat ter y door fro m the unit . CO Sensor O 2 Sensor Proc ed ure: 1. A fter ba ttery do[...]

  • Page 28

    Instruction 24-9460 50 Fyrite ® INSIGHT Instruction 24-9460 51 Fyrite ® INSIGHT 7 . Strip 1 / 4 i nch o f insulation from ea ch of the p robe’ s the rmocou ple connector wires. IMPORT ANT : In Step 8, the ther mocouple w ires must fir st be twisted toge ther and th en c rimped . 8. Tw ist bo th red thermoco upl e wi res togeth er; insert them i[...]

  • Page 29

    Instruction 24-9460 52 Fyrite ® INSIGHT Instruction 24-9460 53 Fyrite ® INSIGHT Main Diagno stics - Lists the current sta tus of the Sta ck and A ir T he r- mocou pl e channels, Refe rence T em perature channe l, P ressure channel, CO channel, O 2 channel an d Battery . O2 S ensor Li fe - Displa ys the a pp roximate remaini ng life of the Oxyge n[...]

  • Page 30

    Instruction 24-9460 54 Fyrite ® INSIGHT Instruction 24-9460 55 Fyrite ® INSIGHT 7 .0 P ARTS & SER VICE 7 . 1 Replacement Part s Descriptio n Par t No. O2 Sensor ............................................................................................ 24- 0788 CO Sensor .......................................................................[...]

  • Page 31

    Headquarters: 621 Hunt V alley Circle, New Kensington, P A 15068 Ph: 724-334-5000 • Fax: 724-334-5001 • T oll Free: 800-736-4666 Website: www .bacharach-inc.com • E-mail: help@bacharach-inc.com Printed in U.S.A.[...]