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Audiovox CCS-100 manual

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Table of contents for the manual

  • Page 1

    ® CCS-100 CCS-100 CCS-100 CCS-100 CCS-100 ELECTR ELECTR ELECTR ELECTR ELECTR O O O O O NIC CRUISE CO NIC CRUISE CO NIC CRUISE CO NIC CRUISE CO NIC CRUISE CO NTR NTR NTR NTR NTR OL OL OL OL OL INST INST INST INST INST ALLA ALLA ALLA ALLA ALLA TI TI TI TI TI O O O O O N M N M N M N M N M ANUAL ANUAL ANUAL ANUAL ANUAL[...]

  • Page 2

    MANUAL PREPARED AND PROVIDED BY LITEON AUTOMOTIVE CORPORATION INDEX 1. Cruise Control Installation: ..................................................... Parts List ........................................................................... Throttle Connections......................................................... Wiring ........................[...]

  • Page 3

    HOW THE CRUISE WORKS The Cruise Module makes "decisions" based upon speed,tachometer, and brake signal information. The control circuit interprets digital speed information from the car's engine control module (VSS) or Magnet Kit and ignition coil output. Brake information comes from the red and purple wires connected to the vehicle&[...]

  • Page 4

    CRUISE CONTROL M6 x 5/8" long hex head bolt ( 3 ) Servo Assembly ( 1 ) Tie Straps ( 10 ) 1/2" rubber bulkhead grommet ( 1 ) - 1 - - 4 - - 5 - Convoluted tubing ( 1 ) Vacuum hose reducing nipple ( 1 ) Assorted Vacuum T - Connectors Vacuum Hose - Short ( 1 ) Vacuum Hose - Long ( 1 ) - 6 - - 7 - - 8 - - 9 - - 10 - Main Wiring Harness ( 1 ) F[...]

  • Page 5

    #1 - BROWN - IGNITION POWER #2 - GREY - SPEED #3 - RED - BRAKE #4 - PURPLE - BRAKE #5 - (NOT USED) 1 2 3 4 5 6 7 ON OFF JUMPER LED MANUAL / AUTOMATIC TRANSMISSION SELECT WHEN INSTALLING THIS KIT INTO VEHICLES THAT HAVE A MANUAL TRANSMISSION, YOU MUST REMOVE THE BLACK JUMPER CONNECTOR LOCATED TO THE LEFT SIDE OF DIP SWITCH #1. NOTE: If the vehicle i[...]

  • Page 6

    Double fold to shorten Crimp with pliers Bend to clear Throttle Cable Throttle Arm Throttle Cable Bead Chain (#20) 3 Bead Connector (#27) UNDER HOOD INSTALLATION Connecting the Cruise Control Cable to the Throttle NOTE: Prior to attaching servo cable to throttle, locate an accessible area to mount the cruise control servo, but do not mount it. Leav[...]

  • Page 7

    FIG. 8 FIG. 9 FIG. 10 Snap-in Cable Anchor (#19) Module Cable MUST extend past Adaptor Three Bead Connector (#27) Throttle Clip (#26) Bead Chain (#20) Hex Nut & Lockwasher Bead Chain Eyelet Connector (#25) Tube Clamp Cable Anchor Point PEDAL PULL Carburetor Existing Sheet Metal Bracket ALTERNATE FLEX CABLE MOUNTING TECHNIQUE ALTERNATE FLEX CABL[...]

  • Page 8

    CAUTION ! ATTACH THE CRUISE CONTROL CABLE SO THAT IT PARALLELS THE EXISTING THROTTLE CABLE AS NEARLY AS POSSIBLE. WARNING ! AFTER ATTACHING THE CRUISE CONTROL CABLE TO THE VEHICLE’S THROTTLE, OPERATE THE THROTTLE MANUALLY ( FULL TRAVEL ) FROM BOTH UNDER HOOD AND ACCELERATOR PEDAL TO BE ABSOLUTELY SURE THAT NONE OF THE CABLE ATTACHMENT COMPONENTS [...]

  • Page 9

    Routing the Main Wiring Harness 1. Locate your vehicle by make, model, and engine size in the included Reference Manual in order to identify the location of the VSS and Tach connection locations. If your make and model cannot be located, then the Magnet Kit must be installed. Follow the installation instructions included in this manual. In all case[...]

  • Page 10

    1. Choose a flat location on the dashboard that is visible while driving. The location should be very accessible to the driver, allowing easy activation of the switch while operating the cruise control. A template has been provided to confirm that there is adequate space for mounting the switch in the selected location. (Fig.1) 2. After the locatio[...]

  • Page 11

    Figure 1 Drill 1/4" Dia. holes, (2 places). Carefull y cut-out along dotted lines and place on selected area. DASH BOARD TEMPLA TE Use a file or razor knife to remo ve the material between the 2 holes. Figure 3 CONTROL SWITCH CONNECTIONS CR UISE CONTR OL Figure 2 RED CONNECT OR 1 2 3 4 GREEN BR O WN YELLO W A CCEL ON OFF SET COAST RES DA S H C[...]

  • Page 12

    ROAD TESTING THE CRUISE CONTROL Be sure to fully test all functions of your new cruise control on a level surface away from predestrian and vehicle traffic. While travelling 35 M.P.H. turn switch on , then press Set button. Unit will engage when Set button is released. To disengage, tap on brake or turn switch off - cruise will disengage. Follow sa[...]

  • Page 13

    TROUBLE SHOOTING WIRING - 10 PIN CONNECTOR Note : If the brown, green, or yellow wires do not test properly, proceed immediately to the testing of the 4 pin control switch testing. P O S WIRE COLOR FUNCTION 9 Black Always continuity to ground 3 Red Always + 12 VDC 1 Brown + 12 VDC with Ignition switch and cruise control switch ON. O VDC with Igniti[...]

  • Page 14

    M M M M M A A A A A GNET KIT GNET KIT GNET KIT GNET KIT GNET KIT INST INST INST INST INST ALLA ALLA ALLA ALLA ALLA TI TI TI TI TI O O O O O N N N N N MAGNET AND SPEED SENSOR COIL INSTALLATION The magnets, along with the speed sensor coil provide pulses to calculate road speed for the cruise control. When the drive shaft rotates, the magnets attache[...]

  • Page 15

    Step 6: While rotating the shaft, carefully snap one wire into one set of magnet slots. Loosely wrap the wire to hold it in place. Snap the second wire into the remaining slots making sure the ends are nearly opposite the first wire, as shown in Figure 4 or 11. Step 7: Carefully pull wires tight, and twist with a pair of pliers, pulling down as you[...]

  • Page 16

    INST ALLA TION - REAR WHEEL DRIVE VEHICLES EXISTING CABLE OR BRA CKET ON VEHICLE CABLE TIE PULL TIGHT DRILL 3/16" DIA HOLES IN FLOOR P AN OF VEHICLE DRIVE SHAFT 12" MAX. DIST ANCE FROM U-JOINT 1/2" POSITION SPEED SENSOR HORIZONT ALL Y T O ALLOW FOR UP AND DO WN MO TION OF DRIVESHAFT VEHICLE FLOOR CLEARANCE 3/8" F ABRICA TED BRAC[...]

  • Page 17

    INST ALLA TION - FRONT WHEEL DRIVE VEHICLES TRANSMISSION AXLE HOUSING 3/8" DRILL OR FILE BRA CKET T O FIT EXISTING BOL T WIRES AND MA GNET DIA. OF MOUNTING SURF A CE RIGHT FRONT AXLE ONL Y 1/2" 3/8" Figure 6 Figure 7 Figure 1 1 Figure 8 Figure 9 MA GNET MA GNET Figure 10 -15-[...]

  • Page 18

    -16- AUDIOVOX CORPORATION (the Company) warrants to the original retail purchaser of this product that should this product or any part thereof, under normal use and conditions, be proven defective in material or workmanship within 12 months from the date of original purchase, such defect(s) will be repaired or replaced with new or reconditioned pro[...]

  • Page 19

    Audiovox Corp., 150 Marcus Blvd., N.Y. 11788 Form No.128-4540C[...]