Taylor C712 manuale d’uso

Model C 712 So ft S erve Freezer Original Ope ra ting Instruc tions 062179 - - M 2/03/ 05 (Or igi nal Publ icat ion) Updated 7/ 9/ 12[...]

Com plete thi s page for qui ck r efer ence w hen ser vic e is r equir ed: T aylor Dis tributor: Address: Phone: Fax: E - - m ail: Serv ice: Par ts: Date of Installation: Infor ma tion found on the data label : Model Number: Seri al Number: Electric al Specs: V oltage Cycle Phase Maximum Fuse S ize: A Minimum Wi re Ampaci ty: A E Febr uary , 2005 T[...]

Mode l C71 2 Table of Cont ent s T able of Contents Section 1 To the Installer 1 ............................................ Installer Safety 1 ........................................................ Site P reparation 1 ....................................................... Air Cool ed Units 1 ....................................................[...]

Table of Cont ent s Mode l C71 2 Table of Contents - P age 2 Draining P roduct From The Fr eezing C ylinder 30 ............................ Rinsing 31 .............................................................. Hopper Cleani ng 31 ...................................................... Disassemb ly 32 .............................................[...]

1 Mode l C71 2 To the Insta ller 081208 Section 1 To the Installer The f ollowing are general inst allation inst ructions . For complet e installat ion details, please s ee the checko ut card . Installer Safety In all ar eas of the wor ld, equipment should be installed in ac cordance wit h existing loc al codes. Please cont act y our local author i[...]

2 Mode l C71 2 To the Insta ller 1 10517 Water C onnections (W ater Coo led Un its O nly) An adequate c old water supply mus t be provided with a hand shut -off v alve. O n the underside of t he base pan or on t he right side, t wo 3/8” I .P. S. wat er connect ions for inlet and out let are pr ovided for easy hook-up. 1/ 2” inside diameter wat [...]

3 Mode l C71 2 To the Insta ller 120709 Beater Rotation Beater rot ation mus t be clock wise as viewed looking into t he freez ing cylinder. Note: T he following proc edures should be perf ormed by a tr ained service t echnician. To c orrect the r otation on a t hree-phase unit , inter change any two incoming power supply lines at fr eezer main ter[...]

4 Mode l C71 2 To the Opera tor 080908 Section 2 To the Operator Your fr eezer has been carefully engineer ed and manuf actured t o give you dependable operat ion. This unit, when proper ly operat ed and cared for , will produce a c onsistent qualit y product . Like all mechanic al products , it will r equire cleaning and maint enance. A minimum am[...]

5 Mode l C7 12 Safety 1 10517 Se ction 3 Sa fety We at T aylor are conc erned about t he safet y of t he operat or when he or she comes in cont act wit h the fr eezer and its parts . Taylor has gone t o extreme eff orts t o design and manuf acture built -in saf ety feat ures to pr otect bot h you and the ser vice technic ian. As an ex ample, warnin[...]

6 Mode l C7 12 Sa fety 080908 DO NOT use a wat er jet t o clean or rins e the f reezer. F ailure to f ollow these inst ruct ions may result in ser ious electr ical shock. S DO NOT allow unt rained personnel t o operat e this machine. S DO NOT oper ate the f reezer unless all serv ice panels and access doors are restrain ed with scre ws. S DO NOT r [...]

7 Mo del C712 Op erator P arts Id enti ficati on 11111 5 Section 4 Operator Parts Identif ication Model C712 Figur e 1[...]

8 Mode l C7 12 Operat or Parts I den tifi catio n 11111 5 C712 Exploded View P arts Identification ITE M DESCRI PTION PART NO. 1 COVER-HOPPER 053809- 1 2 PUMP A.- MIX SI MPLIFI ED X57029-14 3 PANEL-REAR 059916 4 PAN-DRI P 7.875 059737 5 PANEL-SI DE*RI GHT 059907 6 PAN-DRI P 12.5 059736 7 PANEL A.- FRONT X59920 8 PANEL A.- FRONT X59836 9 STUD-NOSE C[...]

9 Mo del C712 Op erator P arts Id enti ficati on 060308 Model C712 Door and Beater A ssembly Figur e 2 ITE M DESCRI PTION PART NO. 1 HANDLE A.- DRAW-W ELDED X56421-1 2 PLUG-PRI ME TWIN 059936 3 NUT-STUD- BLACK 3.250 L 058765 4 NUT-STUD- BLACK 2.563 L 058764 5 DOOR A.- 3SPT*LG BAFw/ PRG X59921-SER 6 PIN- HANDLE-TWI N 059894 7 GASKET-DOOR HT 4” -DO[...]

10 Mode l C7 12 Operat or Parts I den tifi catio n X57029-X X Pump A . - Mix Sim plified Figur e 3 ITE M DESCRI PTION PART NO. 1-7 PUMP ASSEMBLY - MIX SIMPLI FIED SOFT SERVE X57029-14* 1 CYLINDER- PUMP-HOPPER- SOFT SERVE 057943 2 PIN A .-RET AININ G X55450 3 PISTON 053526 4 O-RI NG 2-1/ 8” OD - RED 020051 5 CAP-VALVE 056874- 14* 6 GASKET - SIMPLI[...]

11 Mo del C712 Op erator P arts Id enti ficati on 081 120 Accessor ies Figur e 4 ITE M DESCRI PTION PART NO. 1 PAIL- MIX 10 QT. 013163 2 TOOL-O- RING REMOVAL 048260- WH T 3 TOOL-SHAFT- DRIVE- PUMP- HOPPER 057167 ITE M DESCRI PTION PART NO. 4 LUBRICANT- TAYLOR 047518 *5 SANITI ZER-STERA SHEEN SEE NOTE ** KIT A. -TUNE- UP X49463-81 * Not e: A sample [...]

12 Mode l C7 12 Operat or Parts I den tifi catio n Br ushes Figur e 5 ITE M DESCRI PTION PART NO. 1 BLACK BRISTLE BRUSH 013071 2 DOUBLE END BRUSH 013072 3 WHITE BRI STLE BRUSH (1” x 2”) 013073 ITE M DESCRI PTION PART NO. 4 BRUSH SET (3) 050103 5 WHITE BRI STLE BRUSH (3” x 7”) 023316[...]

13 Mode l C71 2 Impor ta nt: To the Opera tor Section 5 Important: To the Operator Figur e 6 ITE M DESCRI PTION 1 POWER SWITC H 2 FLUORESCENT DISPLAY 3 KEYPADS 4 MIX OUT I NDICATOR 5 STANDBY KEY ITE M DESCRI PTION 6 MIX LOW INDI CATOR 7 SELECT KEY 8 SERVICE MENU KEY 9 BRUSH CLEAN COUNTER 10 ARROW KEYS[...]

14 Mode l C71 2 Impor ta nt: To the Opera tor 1 10204 Sym bol Defini tions To bet ter com municate in t he Int ernational arena, sym bols have replaced wor ds on many of our operat or switches, f unction, and fault indicat ors. Your T aylor equipment is designed with t hese Int ernational sy mbols. The f ollowing chart ident ifies t he symbol def i[...]

15 Mode l C71 2 Impor ta nt: To the Opera tor 081205 Reset Mechanism The r eset butt ons are locat ed in the back panel of the mac hine. It prot ects t he beater mot or from an overload c ondition. Should an ov erload occur, t he reset m echanism will trip. To properly res et the fr eezer place the power swit ch in the O FF posit ion. Pres s the re[...]

16 Mode l C71 2 Impor ta nt: To the Opera tor 050722 Once the system has initia lize d, the SAFET Y TI MEOUT s creen will display and t he alarm will be on. ( See Figure 9. ) SAFETY TIMEOUT ANY KEY ABORTS Figur e 9 The SA FET Y TI MEOUT sc reen will be displayed with the alar m on, for 60 seconds or unt il any control symbol i s selected . Aft er t[...]

17 Mode l C71 2 Impor ta nt: To the Opera tor 050722 Enteri ng Access Code Wit h the ACCES S CODE s creen on the dis play use the SE L symbol t o set t he first code num ber in the curs or position. W hen the corr ect number is select ed, touc h the SEL s ymbol to m ove the cur sor to t he next number posit ion. (S ee Figure 13. ) ENTER ACCESS CODE[...]

18 Mode l C71 2 Impor ta nt: To the Opera tor Reset the S ERVING CO UNTER by s electing t he SEL sy mbol to advanc e to the nex t scr een. Select the UP arrow symb ol to move the arro w (>) t o YES and select t he SEL sym bol. The s ervings count er will reset t o zero and exit back t o the Manager 's Menu. (See F igure 16.) RESET DRAW COUN[...]

19 Mode l C71 2 Impor ta nt: To the Opera tor Enable the A UTO S TART T IME by select ing the UP arrow s ymbol to m ove the arr ow up to Enable. Touc h the SEL sy mbol to advanc e to the nex t scr een. (See F igure 22.) AUTO START TIME 00:00 Change >E x i t Figur e 22 Progr am the AUTO S TART T IME by s electing the UP arr ow symbol t o move the[...]

20 Mode l C71 2 Impor ta nt: To the Opera tor 070322 Listed below are t he variable mess ages which will appear, along with an ex planation for the c orrect ive acti on. NO F AULT F OUND - T here was no f ault found in the f reezer. Not hing will appear on the sc reen aft er this v ariable message appear s. BEATE R OVERL OAD - P lace the power s wi[...]

21 Model C 7 12 Op eratin g Proced ures Section 6 Operating Procedures The C712 m achine stor es mix in a hopper. I t has two 3. 4 quart (3. 2 liter) capac ity f reezing cylinder s with a t hree spout door . We begin our inst ructions at the point where w e enter the s tore in t he morning and find t he parts disassem bled and laid out to air dry f[...]

22 Model C 7 12 Operat ing P rocedu res Step 6 Befor e installing t he beater ass embly, c heck the scr aper blades for any nicks or s igns of wear. I f any nicks are pres ent, or if the blades are wor n, replace both blades. If t he blades are in good condit ion, inst all the scr aper blade c lips over the scr aper blades. Place the r ear scraper [...]

23 Model C 7 12 Op eratin g Proced ures Step 10 To as semble the f reezer door , place t he door gasket s into t he grooves on t he back of the f reezer door. Figur e 37 Slide the f ront bear ings over t he baffle r ods. T he flanged edges should be against t he door. DO NO T lu bri cate the g askets or f ront beari ng s. Slide the t wo o-rings int[...]

24 Model C 7 12 Operat ing P rocedu res Step 13 Slide the t hree o-r ings into the gr ooves of each standar d draw valve. Slide t he H-ring and o-r ing into the groov es of t he center dr aw valve. Lubricat e the H-ring and o- rings. Figur e 41 Step 14 Lubricat e the inside of t he freezer door s pouts, top and bott om. Figur e 42 Step 15 Inser t t[...]

25 Model C 7 12 Op eratin g Proced ures 081205 Step 17 Slide the piv ot pin thr ough the draw handles as t he handles are ins erted int o the draw valv es. Figur e 45 Note: This f reezer f eatures t hree adjust able draw handles to pr ovide port ion control, giving a bet ter consis tent qualit y to your produc t and cont rolling cost s. T he draw h[...]

26 Model C 7 12 Operat ing P rocedu res Step 20 Inst all the f ront drip t ray and splas h shield under the door spout s. ( See Figure 49. ) Figur e 49 Mix Pum p Assembly Step 1 Ins pect the r ubber pump part s. O -rings and gas ket must be in 100% good condit ion for t he pump and entir e machine to oper ate properly . The o- rings and gasket cann[...]

27 Model C 7 12 Op eratin g Proced ures Step 6 Slide the pum p valve gask et into t he holes on the cap. DO NO T lubric ate the gas ket. (See F igure 54.) Figur e 54 Step 7 Inser t the v alve body cap int o the hole in the m ix inlet adapt er. ( See Figure 55. ) Figur e 55 Step 8 Inser t the m ix inlet ass embly into t he pump cylinder . (See F igu[...]

28 Model C 7 12 Operat ing P rocedu res 080908 Step 11 Inst all one red o-r ing on each end of t he mix feed tube, and t horoughly lubricat e. (S ee Figure 59. ) Figur e 59 Step 12 Lay the pum p assembly , pump clip, cot ter pin, and mix f eed tube in t he bottom of t he mix hopper f or saniti zing. Step 13 Slide the lar ge black o-ri ng and the tw[...]

29 Model C 7 12 Op eratin g Proced ures 080908 Note: You have just sanit ized the m ix hopper and part s; t herefore, be sur e your hands are c lean and saniti zed before going on in t hese inst ructions . Step 3 While t he solution is f lowing into t he freezing cylinder , take par ticular care t o brush-c lean the mix level sens ing probe, t he m[...]

30 Model C 7 12 Operat ing P rocedu res Step 11 Wit h an empty pail beneath t he door spout s, rais e the prime plug and t ouch t he PUMP sy mbol . Step 12 When a s teady st ream of sanit izing solution is flowing f rom the pr ime plug opening in the bot tom of the f reezer door , open the dr aw valve. M omentarily open the cent er draw v alve to s[...]

31 Model C 7 12 Op eratin g Proced ures 080908 Rinsing Step 1 Pour t wo gallons (7. 6 liters) of c ool, clean wat er into the m ix hopper. W ith the whit e hopper brus h, scr ub the m ix hopper and the m ix level sensing pr obe. Using the double ended br ush, br ush clean the m ix inlet hole. (S ee Figure 65. ) Figur e 65 Note: Do not brush c lean [...]

32 Model C 7 12 Operat ing P rocedu res 080908 Disassem bly MAKE SURE T HE POW ER SWI TCH IS I N THE “OFF” P OSITION ! Failure t o follow t his instr uction may res ult in sever e personal injury f rom hazardous moving par ts. Step 1 Remove t he handscrews , fr eezer door, beater and scr aper blades, and dr ive shaft wit h drive shaf t seal fr [...]

33 Model C 7 12 Op eratin g Proced ures Step 3 Return t o the f reezer wit h a small amount of cleaning solut ion. Using t he black brush, c lean the rear s hell bearing at t he back of eac h freezing cylinder . (S ee Figur e 68. ) Figur e 68 Step 4 Using the blac k brush, clean t he drive hub opening in the rear wall of each m ix hopper. ( See Fig[...]

34 Model C7 1 2 Impor ta nt: Oper at or Che ck lis t 080107 Section 7 Important: Operator Checklist Dur ing Cleaning and S anitizi ng ALWAYS FOLLOW LOCAL HEALTH CODES. Clean ing an d sani tizi ng sch edul es are g overn ed by fe de ra l, st at e, or loca l re gulat ory age ncie s, and mu st be fo ll owed acco rdin gl y. If th e un it has a “S ta [...]

35 Model C7 1 2 Impor ta nt: Oper at or Che ck lis t 080226 Winter S torage If t he place of busines s is to be c losed during the winter mont hs, it is import ant to protect t he freezer by following c ertain prec autions, part icularly if t he building is subjec t to f reezing condit ions. Disconnec t the f reezer f rom t he main power sourc e to[...]

36 Model C7 1 2 Impor ta nt: Oper at or Che ck lis t Section 8 Troubleshooting Guide PROBL EM PROBABLE CAUSE REMEDY PAGE REF. 1. No product is being dispensed. a. Low on mix. T he MIX OUT light is on. a. Add mi x to the m ix hopper. Retur n to AUT O mode. 30 b. T he power switc h is in the OF F position. b. Plac e the power swit ch to ON and sele c[...]

37 Model C7 1 2 Impor ta nt: Oper at or Che ck lis t PROBL EM PROBABLE CAUSE REMEDY PAGE REF. 3. The pr oduct is t oo thick . a. F reezing cylinder not primed co rrectly. a. Drain t he freez ing cylinder and reprim e the machine. 30 b. Air /mix pum p incorrec tly assem bled. b. Follow ass embly procedur es carefully . 26 c. The viscosi ty control i[...]

38 Model C7 1 2 Impor ta nt: Oper at or Che ck lis t PROBL EM PROBABLE CAUSE REMEDY PAGE REF. 10. The driv e shaft is st uck in the dri ve coupling. a. Mix and lubricant collect ed in drive c oupling. a. Br ush clean the r ear shell bearing area r egularly. 33 b. Rounded cor ners of dr ive shaft , drive coupling, or both. b. Call an aut horized ser[...]

39 Mo del C712 Parts Rep lacemen t Sched ule Section 9 Parts Replacement Schedule PART DESCRIPTI ON EVERY 3 MONTHS EVERY 6 MONTHS ANNUALLY Scr aper Blade X Drive S haft Seal X Fr eezer Door Gask et X Fr ont Bearing X Fr ont Beater Shoes X Draw Valve O -Ring X Mix F eed Tube O -Ring X Pump O -Ring X Prime P lug O-Ring X Pump Valve Ga sket X Mix F ee[...]

Section 10 Parts List 40 Parts List Model C7 1 2 100901 DESCRI PTI ON PART NUMBER QTY. WARR. CLASS CO MMENT S ACTUATOR A.-DRAW SW ITCH X62401 1 103 ARM-SWI TCH-DRAW- L 038649 1 103 ARM-SWI TCH-DRAW- R 038650 1 103 BRACKET A.-SPRI NG RETURN X38257 1 103 E-RI NG 1/4 032190 4 000 PIN- PIVOT- DRAW SWITCH 038484 1 103 ROD-SPRI NG RETAINER 038254 1 103 S[...]

41 Mode l C7 12 Par ts List DESCRI PTI ON COM MENTS WARR. CLASS QTY. PART NUMBER BRUSH-REAR BRG 1"D X 2" LG X 14 013071 1 000 BRUSH-SET LVB 050103 1 000 CABLE-RI BBON-20C- 17"L- DIL/ DI LR 040040-013 1 103 CABLE-RI BBON-50C- 25"L. DIL/ DI L 040040-025 1 103 CABLE-RI BBON-20C- 14"L- DIL/ DI L 040040-040 2 103 CABLE-RI BBON-5[...]

42 Parts List Model C7 1 2 DESCRI PTI ON COM MENTS WARR. CLASS QTY. PART NUMBER CONTROL-UVC3 SURFACE MOUNT 062529-SER 1 212 CORD-16- 2 SPT-3 023767-40 1 NNN BLOWER A. CORE-SCHRADER VALVE- TEFLON 037047 4 103 FOR 053565 VLVS COUPLING- DRIVE 3/ 4 HEX X 1-7/8 012721 2 103 COVER-HOPPER * BLACK* 053809-1 2 103 DECAL-DOOR- 3 SPOUT-TWI N TWIST 062239 1 00[...]

43 Mode l C7 12 Par ts List DESCRI PTI ON COM MENTS WARR. CLASS QTY. PART NUMBER EYELET-RESET BUTTON 013739 6 103 FASTENER-CLI P 1/4- 20 U-TYPE 045865 12 000 PANELS, CNTR BX FASTENER-DOOR LATCH 030787 2 000 DOOR LATCH FAST FASTENER-DOOR STRI KE 030788 2 000 DOOR LATCH FAST FILTER- CORCOM 6EH1 040140-001 1 103 FIL TE R-AIR -POL Y-FL O 052779-11 2 00[...]

44 Parts List Model C7 1 2 DESCRI PTI ON COM MENTS WARR. CLASS QTY. PART NUMBER CAP-DESI GN 1.010" ID- 6 POI NT 014218 3 NNN O-RI NG- 7/8 OD X . 103W 014402 5 NNN O-RI NG- 1/2OD X . 070W 024278 4 NNN SEAL-DRAW VALVE 034698 1 NNN KIT A. -BARREL * TWI N SS*8784* 1 X56200-6 1 103 SEAL-DRI VE SHAFT 032560 2 NNN GASKET-DOOR- 4"- DART 048926-1 [...]

45 Mode l C7 12 Par ts List DESCRI PTI ON COM MENTS WARR. CLASS QTY. PART NUMBER PANEL A.- FRONT *C 712-C717* X59836 1 103 UPPER FRONT W/ NOSE CONE PANEL A.- FRONT LOWER X59854 1 103 PANEL-CORNER- FRNT- R *C712/ C717 063087 1 103 REPLACES 059882 PANEL-CORNER- FRNT- L*C712/ C717* 063088 1 103 REPLACES 059882 PANEL-REAR * C712/ C716* 059916 1 103 PAN[...]

46 Parts List Model C7 1 2 DESCRI PTI ON COM MENTS WARR. CLASS QTY. PART NUMBER RELAY-MTR START TI #4CR-1- 625 039725- 27 2 103 RELAY-3 POLE- 20A- 208/240 50/ 60 012725-33 2 103 RELAY-DPDT 100UA TO 7A 1/ 8HP 052111-03 2 103 SANITI ZER KAY-5 25 PACKETS 041081 1 NNN SCREW-10- 24X1/ 2 TAPTITE- TORX 002077 4 000 TRIM SCREW-6- 32X3/ 8 BIN. HD SLOT SS 00[...]

47 Mode l C7 12 Par ts List 100930 DESCRI PTI ON COM MENTS WARR. CLASS QTY. PART NUMBER SWITCH- PRESSURE 405 PSI- SOLDER 052663 2 103 LINE DI SCHARGE SWITCH- REED *DOOR I NTERLOCK* 056249 1 103 TOOL-SHAFT- DRIVE- PUMP-HOPPER 057167 1 000 TRANS.- CONT. -32VA 120/ 200/240V 054834 1 103 TRANS.- 120/208/ 240V PRI 24VSEC 051660 1 103 TRAY-DRI P-SHELF * [...]

48 Parts List Model C7 1 2 DESCRI PTI ON COM MENTS WARR. CLASS QTY. PART NUMBER DEFLECTOR-BLOWER EXHAUST 047912 1 103 GUARD-BLOWER 022505 1 103 HOSE-RUBBER 1/ 2 ID X 7/ 8 OD R50200 15 000 OUTLET A.- TEE X25900 1 103 PANEL-SI DE-L. W /C * C712/C717 062160 1 103 PANEL-SI DE-R. W /C *C712/ C717 062161 1 103 PLATE-CONDENSER W/ C 062043 1 103 TEE-3/ 8&q[...]

Mode l C7 12 059898-27 7/9/ 12[...]

Mode l C7 12 059898-33 7/9/ 12[...]

Mode l C7 12 059898-40 7/9/ 12[...]

Mode l C7 12 059898-58 7/9/ 12[...]