Taylor 300 manuale d’uso

Models 336, 338 & 339 Freezemaster 300 Series Original Ope rating Ins tructions 036029 - - M 4/16/ 09 (Ori ginal P ubli cati on) (Updat ed 3/18/ 13)[...]

Com plete this pa ge for quick r efer ence w hen ser vice is r equir ed: T aylor Distri butor: Address: Phone: Serv ice: Par ts: Date of Installation: Infor mati on found on the data la bel: Model Number: Seri al Number: Electrical S pecs: V oltage Cycle Phase Maximum Fuse Si ze: A Minimum Wi re Ampaci ty: A E April, 2009 T aylor All right s res er[...]

T able o f Co nten ts Mo del s 336, 338 & 339 T able of Contents Section 1 T o the Installer 1 ............................................ Section 2 T o the Oper ator 4 ........................................... Compressor W arranty Discl aimer 4 ....................................... Section 3 Sa fety 5 .....................................[...]

Mo del s 336, 338 & 339 T able o f Co nten ts T able of Contents - - P age 2 Disassemb ly 23 .......................................................... Brush Cleani ng 23 ....................................................... Se ction 7 Impor tant: Operator C heckl ist 25 .............................. During Cl eaning and Saniti zing 25 .....[...]

1 Mo del s 336, 338 & 339 T o the I n stall er Section 1 T o th e Installer The f ollowing are general inst allation inst ruct ions. For complet e inst allation det ails, please see the check out card. Installer Safety In all ar eas of t he world, equipment should be installed i n ac cordance wit h existing loc al c odes. Please c ontact your l[...]

2 Mo del s 336, 338 & 339 T o the Installer 101012 W ater Connecti ons (Water Cooled Units Only) An adequate c old water s upply must be prov ided with a hand shut - - off valve. O n the underside rear of the base pan, t wo 1/2” I . P . S. wat er connec tions f or inlet and outlet have been provided for eas y hook - - up. 1/2” inside diamet[...]

3 Mo del s 336, 338 & 339 T o the I nst all er 130318 Supply cor ds us ed with t his unit shall be oil-res istant , s heathed f lexible cable not lighter than ordinary poly chloroprene or ot her equivalent synthet ic elastom er-s heathed c ord (Code designat ion 60245 IEC 57) inst alled with t he proper c ord anchor age to relieve c onductor s [...]

4 Mo del s 336, 338 & 339 T o the Operator Sec tion 2 T o the Ope rator The f reezer you have purchased has been caref ully engineered and manuf act ured t o give you dependable operat ion. T he T aylor s oft - - serve m odels cov ered in this manual consis t of the following: 336, 338 and 339. Thes e units, when properly oper ated and c ared f[...]

5 Mo del s 336, 338 & 339 Safety 130318 Se cti on 3 Sa fety We at T ay lor Company are concer ned about the saf ety of the operator when he or she comes in contact wit h the f reezer and it s part s. T aylor has gone to extr eme effort s t o design and manuf actur e built - - in s afet y feat ures t o prot ect bot h you and t he serv ice techni[...]

6 Mo del s 336, 338 & 339 Safety 130318 S DO NOT allow unt rained pers onnel to operat e this m achine. S DO NOT oper ate t he freez er unless all serv ice panels and access doors ar e restrain ed with screw s. S DO NOT r emove any int ernal oper ating part s (examples : fr eezer door , beat er , scr aper blades, et c.) unles s all contr ol swi[...]

7 Mo del s 336, 338 & 339 Op erato r Parts I den ti fi cati on 1111 0 1 Section 4 Operator Parts Identif ication Model 336 Figur e 1 Item Descript ion Par t No. 1 Cover A.- - Hopper X37963 - - SER 2 Pan- - Dri p 17 - - 1/4” Long 027504 3 Panel- - Upper Side Left 028740 4 Orific e 022465- - 100 5 O- - Ri ng 3/8 OD x . 070 W 016137 6 Tube- - Fe[...]

8 Mo del s 336, 338 & 339 Op erato r Parts I den ti fi catio n Model 338 Figur e 2 Item Descript ion Par t No. 1 Cover A.- - Hopper- - Standard X38458 - - SER 2 Gasket- - Hopper Cover 20 Qt. 038474 3 Orific e 022465- - 100 4 O- - Ri ng 3/8 OD x . 070 W 016137 5 Tube A.- - Feed SS 5/32 Hol e X29429- - 2 6 O- - Ri ng .643 OD x . 077 W 018572 7 Pa[...]

9 Mo del s 336, 338 & 339 Op erato r Parts I den ti fi cati on 1111 0 1 Model 339 Figur e 3 Item Descript ion Par t No. 1 Cover A.- - Hopper- - Standard X38458 - - SER 2 Gasket- - Hopper Cover 20 Qt. 038474 3 Orific e 022465- - 100 4 O- - Ri ng 3/8 OD x . 070 W 016137 5 Tube A.- - Feed SS 5/32 Hol e X29429- - 2 6 O- - Ri ng .643 OD x . 077 W 01[...]

10 Mo del s 336, 338 & 339 Op erato r Parts I den ti fi catio n Three S pout Door Figur e 4 Item Descript ion Par t No. 1 Seal- - Drive Shaf t 032560 2 Shaft- - Beater 033235 3 Beater A.- - 2.8 Qt. Hel icore X35466 4 Blade- - Scraper- - Plasti c 035480 5 Beari ng - - Front 050216 6 Gasket- - Door HT 4” Double 048926 7 O- - Ri ng 3/8 OD x . 07[...]

11 Mo del s 336, 338 & 339 Op erato r Parts I den ti fi cati on 1 10825 Accessor ies Figur e 5 Item Descript ion Par t No. 1 T ool- - O- - Ring Removal 048260 - - WHT 2 Brush- - Rear Bearing 1” D x 2”L 013071 3 Brush- - Double Ended 013072 4 Brush- - Draw V alve 1” x 2” x 17” 013073 5 Brush- - Mix Pump Body 3” x 7” White 023316 *6[...]

12 Mo del s 336, 338 & 339 Impor tant : T o the Ope ra tor Section 5 Important: T o the Operator Item Descripti on 1 Power Swit ch 2 Mix Ref rigerat ion But ton 3 Standby B utt on 4 W a sh Bu tton 5 Auto B utto n 6 Indicat or Light “ MIX LO W ” 7 Re set B utto n Sym bol De finitions The f ollowing chart identif ies t he sym bol definit ions[...]

13 Mo del s 336, 338 & 339 Imp ort ant : T o th e Op erato r Power Switch When plac ed in the “O N” pos ition, t he power s witch allows SOF T ECH R cont rol panel operat ion. Indicator Light - - “Mix Low” Located on t he f ront of t he machine is a mix lev el indicating light . When the light is fl ashing, it indicates that t he mix ho[...]

14 Mo del s 336, 338 & 339 Impor tant : T o the Ope ra tor 091030 Reset Button The r eset but ton is loc ated in the service panel. T he reset prot ect s the beater m otor f rom an overload conditi on. I f an over load occur s, t he res et mechanism will trip. T o pr operly reset t he freezer, pres s the “AUTO” button to cance l the cycle. [...]

15 Mo del s 336, 338 & 339 Op erati ng Pro cedu res Section 6 Operating Procedures Each unit st ores m ix in a hopper. T he mix t hen flows by gravi ty t hrough an air t ube down into t he fr eezing cylinder. They all have 2.8 quart ( 2.6 lit er) capac ity fr eezing cylinder s. All m odels have 20 quart ( 18.9 lit er) mix hoppers . Duplicate t [...]

16 Mo del s 336, 338 & 339 Op erati ng Pro ced ures Step 2 T ake one of t he scr aper blades and slip it under the hook at t he f ront of the beat er . Wrap t he blade around the beat er f ollowing the helix and pushing t he blade down onto t he helix as you wrap. At the bac k end of the beater, slip the blade under t he hook. Rep eat th is ste[...]

17 Mo del s 336, 338 & 339 Op erati ng Pro cedu res Inser t t he prime plugs int o t he holes in the t op of the fr eezer door , and pus h down. Figur e 14 Step 4 Ins tall t he fr eezer door . I nsert the baff le r ods t hrough the opening in t he beater s and seat the door flus h with the f reezing c ylinder . W ith t he door seat ed on t he f[...]

18 Mo del s 336, 338 & 339 Op erati ng Pro ced ures Slide the f ork over t he bar in t he slot of t he draw valv e. Secure wit h pivot pin. Note: T he Models 336, 338 and 339 have t hree draw handles. S lide the f ork of t he draw handle in t he s lot of the draw v alve, star ting f rom t he right . S lide the pivot pin thr ough each draw handl[...]

19 Mo del s 336, 338 & 339 Op erati ng Pro cedu res Slide the s mall o - - r ing into t he groove of the air orif ice. Do not lubr icate t he o - - ring. Figur e 24 Note: M ake sur e the hole in t he air orif ice is c lean and is not clogged. I f t he hole in the air orif ice should become c logged, use s oap and hot water t o c lear the hole. [...]

20 Mo del s 336, 338 & 339 Op erati ng Pro ced ures Figur e 28 Step 4 Place t he power swit ch in t he “O N” posit ion. Figur e 29 Step 5 Pres s the “ W ASH” but t on. T his will cause t he saniti zing solut ion in the f reezing c ylinder t o agit ate. Allow it to agitat e f or fiv e minut es. Figur e 30 Step 6 Place an em pty pail bene[...]

21 Mo del s 336, 338 & 339 Op erati ng Pro cedu res Step 9 Ass emble the hopper gas ket ar ound the top edge of the m ix hopper . St and t he air tube in the corner of t he hopper . Figur e 33 Re pea t Ste ps 1 through 9 f or the other s ide of t he fr eezer . Prim ing Step 1 Wit h a pail beneath t he door s pout, lower t he draw handle. Be s u[...]

22 Mo del s 336, 338 & 339 Op erati ng Pro ced ures Step 5 Pres s the “ AUTO” but ton. T he “A UTO” light will come on in dicatin g the main refrig eration system is operating. When t h e unit cycl es off, t he product will be at serving vi scosity . Figur e 37 Note: T he mix r efr igeration light will come on, indicating t he mix ref r[...]

23 Mo del s 336, 338 & 339 Op erati ng Pro cedu res Cleaning Step 1 Prepar e a pail of approv ed 100 P PM cl eaning solution (exam ples: 2 - - 1/ 2 gal. [9.5 liters ] of Kay - - 5 R or 2 gal. [7. 6 liters] of S tera - - Sheen R ). USE W ARM W A T ER AND FO LLOW T HE MANUF ACTURER ’S SPECIFIC- A TIONS. Step 2 Push down t he prime plug. P our t[...]

24 Mo del s 336, 338 & 339 Op erati ng Pro ced ures Step 4 Remove t he o - - rings fr om t he air t ubes and air orifices. Step 5 Retur n to t he freez er wit h a s mall amount of cleaning soluti on. Br ush clean t he rear s hell bearings at t he back of the f reezing c ylinders wit h the black brist le brush. Figur e 38 Step 6 Remove t he rear[...]

25 Mo del s 336, 338 & 339 I mpo rtan t: O perat or Ch eckli st 1 1 1213 Section 7 Important: Operator Checklist Dur ing Cl eaning and Sani tizing Clean in g and san i tiz in g sched u les are govern ed by fe der al, s ta te, or loca l regula tor y a genc ies , and must be fo ll o wed accord in gl y . If the u ni t has a “S tandby m ode” , [...]

26 Mo del s 336, 338 & 339 Impor tant : Opera tor C hec klis t j 7. I f your machine is equipped wit h an auxiliary refrigerat ion syst em, check t he auxiliary condenser for acc umulat ion of dirt and lint . Dirty condenser s will reduce t he ref rigerat ion capacit y of t he mix hopper . Condensers m ust be cleaned monthly with a sof t brus h[...]

27 Mo del s 336, 338 & 339 T r oubles hooting Guide Section 8 T roubleshooting G uide PROBL EM PROBABLE CAUSE REMEDY PA G E REF . 1. No produc t is being dispensed wit h draw valv e open and the m achine in the “ AUTO” m ode. a. Fr eeze - - up in mix inlet hole. a. Call serv ice tec hnician t o adjust the mix hopper tem peratur e. -- -- -- [...]

28 Mo del s 336, 338 & 339 T r oubles hooting Guide PROBL EM PROBABLE CAUSE REMEDY PA G E REF . 5. T he mix in t he mix hopper is too warm. a. The t emperat ure is out of adjustm ent. a. Call serv ice tec hnician t o adjust the mix hopper tem peratur e. -- -- -- b. Miss ing or defec tiv e mix hopper gasket . b. Replace/ install t he gask et aro[...]

29 Mo del s 336, 338 & 339 T r oubles hooting Guide PROBL EM PROBABLE CAUSE REMEDY PA G E REF . 10. No freez er operat ion aft er press ing the “A UTO” butt on. a. Unit is unplugged. a. Plug into wall r ecept acle. -- -- -- b. The c ircuit breaker is off or t he fuse is blown. b. T urn t he breaker on, or replace t he fus e. -- -- -- c. T h[...]

30 Mo del s 336, 338 & 339 Parts Rep lacemen t S ched ul e Section 9 Parts Replacement Schedule P ART DESCRIPTION EVERY 3 MONTHS EVERY 6 MONTHS ANNUALL Y Drive S haft Seal X Scr aper Blade X Fr eezer Door Gas ket X Fr ont Bearing X Draw V alve O - - Ring X Pivot Pin O - - Ring X Prime P lug O - - Ring X Air Tube O - - Ring X Air O rif ice O - -[...]

31 Mo del s 336, 338 & 339 W arrant y Expl an atio n 121015 Section 10 W arranty Explanation Class 103 Par ts The warr anty f or new equipment Class 103 part s is one year f rom t he original dat e of unit inst allation, with a r eplacement parts warrant y of three m onths. Class 212 Par ts The warr anty f or new equipment Class 212 part s is t[...]

Section 1 1 Parts List + A vail able Separ atel y 32 Parts L ist Mo del s 336, 338 & 339 121031 DESCRI PT IO N P ART NUMBER 336 QTY . 338 QTY . 339 QTY . W ARR. CLASS REMARKS ACCUMULATOR-COPPER 2" DIA 10" 047062 1 103 ADAPTOR A.- CASTER X18915 4 4 103 BEARING- FRONT 050216 222 000 BEARING- REAR SHELL *NICK. PLATE 031324 222 000 +GUIDE[...]

33 + A vail able Separ atel y Mo del s 336, 338 & 339 Par ts List 121031 DESCRI PT IO N REMARKS W ARR. CLASS 339 QTY . 338 QTY . 336 QTY . P ART NUMBER CABLE-RI BBON-14C- 40"L-DI P/DI L 069474-40 1 103 CABLE-RI BBON-PWR/ RELAY-66 I N 069474-66 2 103 CAP-DESI GN-1. 010"ID -6 POI NT 014218 333 000 CASTER-4” SWV 5/8 STEM 018794 2 2 103[...]

+ A vail able Separ atel y 34 Parts L ist Mo del s 336, 338 & 339 DESCRI PT IO N REMARKS W ARR. CLASS 339 QTY . 338 QTY . 336 QTY . P ART NUMBER +GASKET-HOPPER COVER- 20 QT 038474 1 1 000 +KNOB-MI X COVER 025429 2 2 103 DECAL-DEC- TAYLOR 336-SOFTECH 038337 1 000 DECAL-DEC- TAYLOR-SS 032919 1 1 000 DECAL-I NST-CLN HPR 019029 111 000 DECAL-TROUBL[...]

35 + A vail able Separ atel y Mo del s 336, 338 & 339 Par ts List DESCRI PT IO N REMARKS W ARR. CLASS 339 QTY . 338 QTY . 336 QTY . P ART NUMBER +GUIDE- FILTER * 336* 054497 1 103 FILTER- AIR- 18.00LX13. 50HX.70W 052779- 3 1 000 +GUIDE- FILTER* 444*632S* (8) 754AC 053784 1 103 GEAR A.* REDUCER 4.21:1 SERVI CE 021286-SER 222 212 GUARD-FAN 028534[...]

+ A vail able Separ atel y 36 Parts L ist Mo del s 336, 338 & 339 DESCRI PT IO N REMARKS W ARR. CLASS 339 QTY . 338 QTY . 336 QTY . P ART NUMBER TOOL-O- RING REMOVAL 048260-WHT 1 1 000 LABEL-DOOR- MOVE PART 032749 111 000 LABEL-WARN- COVER 051433 556 000 LABEL-SWI TCH-POWER * OFF/ON* 052632 111 000 J8080000/UP (ON POSI TION ON RI GHT SIDE) LABE[...]

37 + A vail able Separ atel y Mo del s 336, 338 & 339 Par ts List DESCRI PT IO N REMARKS W ARR. CLASS 339 QTY . 338 QTY . 336 QTY . P ART NUMBER PANEL A.- SIDE RIG HT X48596 1 103 UPPER PANEL-SI DE-RI GHT 048487 1 103 LOWER PANEL-REAR 051600 1 103 PANEL A.- FRONT X32956 1 103 PANEL-REAR* 444*632S* (8) 754* AC 053782 1 103 PANEL-SERVI CE 024439 [...]

+ A vail able Separ atel y 38 Parts L ist Mo del s 336, 338 & 339 DESCRI PT IO N REMARKS W ARR. CLASS 339 QTY . 338 QTY . 336 QTY . P ART NUMBER STARTER-1 PHASE- 4.5 TO 7 A 041950- 27K 222 103 208-230V 60HZ 1PH OVERLOAD-THERMAL 047150- 27K 222 103 STARTER-3 PHASE- 3 TO 5 AM 041950-33J 222 103 208-230V 60HZ 3PH OVERLOAD-THERMAL 047150- 33J 222 1[...]

39 + A vail able Separ atel y Mo del s 336, 338 & 339 Par ts List DESCRI PT IO N REMARKS W ARR. CLASS 339 QTY . 338 QTY . 336 QTY . P ART NUMBER SWITCH-TOGGLE- 4PDT*ON- NONE-ON 037394 111 103 TRAY-DRI P 16-7/ 8L X 5-1/8 020157 1 103 TRAY-DRI P 22-7/ 8L X 5-1/8W 014533 1 1 103 TRIM- FRONT 051595 1 103 TRIM- REAR CORNER LEFT 013761 1 1 103 TRIM- [...]

+ A vail able Separ atel y 40 Parts L ist Mo del s 336, 338 & 339 DESCRI PT IO N REMARKS W ARR. CLASS 339 QTY . 338 QTY . 336 QTY . P ART NUMBER HOSE-RUBBER 1/ 2 ID X 7/8 OD R50200 5' 5' 10' 000 +C LA MP -HO SE 3 /4 ID CO NS T TE NS N 067113 4 4 000 NEW STYLE AUTOMOTIVE +C LA MP -HO SE 7 /8-E AR -ZIN C PL A TE 043891 8 000 OLD ST[...]

41 + A vail able Separ atel y Mo del s 336, 338 & 339 Par ts List DESCRI PT IO N REMARKS W ARR. CLASS 339 QTY . 338 QTY . 336 QTY . P ART NUMBER COMPRESSOR CS18K6E-TF5- 23 052397-33 1 1 512 220-240V 50HZ 3PH / 380-415V 50HZ 3N~ COMPRESSOR - COPELAND 052397-40 1 512 220- 240V 50HZ 1PH +CAPACITOR- RUN-45UF- 370V 052400 1 103 220-240V 50HZ 1 PH - [...]

Model 3 36 038333 Rev . 7/ 12[...]

Model 3 36 038333-33 Rev . 7/ 12[...]

Model 3 36 038333-62 Rev . 7/ 12[...]

Model 3 38 051624 - - 27 Rev . 8/ 1 1[...]

Model 3 38 051624 - - 33 Rev . 8/ 1 1[...]

Model 3 39 046585 - - 27 Rev . 8/ 1 1[...]

Model 3 39 046585 - - 33 Rev . 8/ 1 1[...]

Model 3 39 046585-62 Rev . 8/ 1 1[...]