Taylor RD30 manuel d'utilisation

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Un bon manuel d’utilisation

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Qu'est ce que le manuel d’utilisation?

Le mot vient du latin "Instructio", à savoir organiser. Ainsi, le manuel d’utilisation Taylor RD30 décrit les étapes de la procédure. Le but du manuel d’utilisation est d’instruire, de faciliter le démarrage, l'utilisation de l'équipement ou l'exécution des actions spécifiques. Le manuel d’utilisation est une collection d'informations sur l'objet/service, une indice.

Malheureusement, peu d'utilisateurs prennent le temps de lire le manuel d’utilisation, et un bon manuel permet non seulement d’apprendre à connaître un certain nombre de fonctionnalités supplémentaires du dispositif acheté, mais aussi éviter la majorité des défaillances.

Donc, ce qui devrait contenir le manuel parfait?

Tout d'abord, le manuel d’utilisation Taylor RD30 devrait contenir:
- informations sur les caractéristiques techniques du dispositif Taylor RD30
- nom du fabricant et année de fabrication Taylor RD30
- instructions d'utilisation, de réglage et d’entretien de l'équipement Taylor RD30
- signes de sécurité et attestations confirmant la conformité avec les normes pertinentes

Pourquoi nous ne lisons pas les manuels d’utilisation?

Habituellement, cela est dû au manque de temps et de certitude quant à la fonctionnalité spécifique de l'équipement acheté. Malheureusement, la connexion et le démarrage Taylor RD30 ne suffisent pas. Le manuel d’utilisation contient un certain nombre de lignes directrices concernant les fonctionnalités spécifiques, la sécurité, les méthodes d'entretien (même les moyens qui doivent être utilisés), les défauts possibles Taylor RD30 et les moyens de résoudre des problèmes communs lors de l'utilisation. Enfin, le manuel contient les coordonnées du service Taylor en l'absence de l'efficacité des solutions proposées. Actuellement, les manuels d’utilisation sous la forme d'animations intéressantes et de vidéos pédagogiques qui sont meilleurs que la brochure, sont très populaires. Ce type de manuel permet à l'utilisateur de voir toute la vidéo d'instruction sans sauter les spécifications et les descriptions techniques compliquées Taylor RD30, comme c’est le cas pour la version papier.

Pourquoi lire le manuel d’utilisation?

Tout d'abord, il contient la réponse sur la structure, les possibilités du dispositif Taylor RD30, l'utilisation de divers accessoires et une gamme d'informations pour profiter pleinement de toutes les fonctionnalités et commodités.

Après un achat réussi de l’équipement/dispositif, prenez un moment pour vous familiariser avec toutes les parties du manuel d'utilisation Taylor RD30. À l'heure actuelle, ils sont soigneusement préparés et traduits pour qu'ils soient non seulement compréhensibles pour les utilisateurs, mais pour qu’ils remplissent leur fonction de base de l'information et d’aide.

Table des matières du manuel d’utilisation

  • Page 1

    OPERA T OR’S MANUAL Model RD3 0 & RC2 5 Remote Slush Freezer Original Operating Instructions 051060 - M 1 1/99 (Original Publication) (Up dated 7/22/14)[...]

  • Page 2

    Models R D3 0/RC 25 T able of Cont ents T a ble of Contents Section 1 T o the Installer 1 ............................................ Installer Safety 1 ........................................................ Site P reparation 1 ....................................................... Electri cal Connections 2 .....................................[...]

  • Page 3

    Mode ls RD3 0/RC 25 T able of Cont ents T able of Contents - Page 2 Se ction 7 Im portant: Opera tor Checkli st 21 .............................. During Cl eaning and Sanitizing 21 ......................................... T roubleshooting Bacterial C ount 21 ........................................ Regular Maintenance Checks 21 ...................[...]

  • Page 4

    1 Mo dels RD30/ RC25 T o th e Installer 131209 Section 1 T o the Installer The f ollowing inform ation has been included in t he manual as saf ety and regulator y guidelines. For complet e installat ion instr uctions , please see t he Inst allation Chec klist. Installer Safety In all ar eas of t he world, equipment should be installed i n acc ordan[...]

  • Page 5

    2 Mo dels RD30/ RC25 T o th e Installer 130319 Electr ical Connections In t he United St ates, t his equipment is intended to be installed i n accordance wit h the Nat ional Electr ical Code (NEC), ANS I/NF P A 70-1987. T he purpose of t he NEC code is the prac tical s afeguarding of pers ons and propert y fr om hazards aris ing from t he use of el[...]

  • Page 6

    3 Mo dels RD30/ RC25 T o th e Installer 12061 1 Refr igerant In consider ation of our envir onment, T ay lor proudly uses only ear th f riendly HFC r efrigerant s. T he HFC r efriger ant used in this unit is R404A. This ref rigerant is generally c onsidered non- toxic and non-fl ammable, with an Ozone Depleting P otential (ODP ) of z ero (0). Howev[...]

  • Page 7

    4 Mo dels RD30/ RC25 T o th e Installer Units E quipped With Pos t Mix V al ve Step 1 Connect s yrup and wat er lines. Note: A djust t he syrup s upply press ure to maint ain 60 PSIG. Wa ter pressu re minimum 40 PSIG , maxi mum 100 PSI G, may r equire regulated wat er supply . Step 2 T urn t he “F ILL” swit ch in the fr ont of the RD30 to the ?[...]

  • Page 8

    5 Mo dels RD30/ RC25 T o th e Operator 131209 Sec tion 2 T o the Ope rator The f reezer y ou have pur chased has been car efully engineered and manuf actur ed t o give you dependable operat ion. The T aylor Model RD30/RC25, when properly operat ed and car ed f or , will produce a consis tent quality produc t. Like all mec hanical product s, t his m[...]

  • Page 9

    6 Mo dels RD30/ RC25 Safety 130319 Se ctio n 3 Sa fety We at T aylor Company ar e conc erned about t he safet y of the operator when he or she comes in contact wit h the f reezer and it s part s. T ay lor has gone to extreme effort s to des ign and manuf act ure built - in saf ety feat ures t o protect bot h you and the s ervice technic ian. As an [...]

  • Page 10

    7 Mo dels RD30/ RC25 Safety 130319 S DO NOT allow unt rained personnel t o operat e this mac hine. S DO NOT operat e the f reezer unles s all serv ice panels and access doors are restrain ed with screws. S DO NOT rem ove any int ernal operating part s (examples: f reezer door , beat er , scr aper blades, etc .) unless all cont rol switc hes are in [...]

  • Page 11

    8 Mo dels RD30/ RC25 Op erator P arts Id enti ficat io n Section 4 Operator Parts Identif ication Model RD3 0 ITE M DESCRIPTI ON P ART NO. 1 Cover- Rear 049201 2 Cover- Hopper 049081 3 Re taine r- C lip 049419 4 Panel A.- Rear X48983 5 Panel- Side- Right 048977 6 Leg A. - 4”- 3/8- 16 Stud w/Cap X43408 7 Panel- Side- Left 048975 8 Stud- Freezer 03[...]

  • Page 12

    9 Mo dels RD30/ RC25 Op erator P arts Id enti ficat ion Beater Door A ssembly ITE M DESCRIPTI ON P ART NO. 1 Door Assembly- Complet e X48768 1a Screw- 1/4- 20 x 9/16 Thumb 047632 1b Knob- Draw V alve - Bl ack Plasti c 047358 1c Plat e - Draw Spout Mounting 049275 1d Spout- Door Zero Wast e 049276 1e O- Ring - 2.375 OD x 1/16 W 046830 1f Spri ng - C[...]

  • Page 13

    10 Mo dels RD30/ RC25 Impor tant: T o the Ope rator Section 5 Important: T o the Operator Figur e 1 Contr ol Switch The cont rol swit ch is locat ed on the f ront of t he machine. T he cent er position is “O FF ”. The down position i s the “WASH” mode and act ivates t he beater motor only . T he up pos ition is the “AUTO ” m ode. T he ?[...]

  • Page 14

    11 Models R D3 0/RC 25 Oper ating Proc edure s Section 6 Operating Procedures We begin our instr uctions at t he point where the parts are disas sembled and laid out to dry fr om the previous night’s cleaning. The f ollowing procedures will explain how t o assemble the par ts int o the fr eezer , s anitize t hem, and pr ime the fr eezer with f re[...]

  • Page 15

    12 Mo dels RD30/ RC25 Op eratin g Proced ures Step 2 In stall th e beat er assembl y . Firs t c heck scr aper blades for any nicks or signs of wear . I f any nicks are present or if the blade is worn, replace bot h blades. Figur e 5 If blades ar e in good condition, inst all the s craper blade clip over the scraper blade. Plac e the r ear scraper b[...]

  • Page 16

    13 Models R D3 0/RC 25 Oper ating Proc edure s Inser t t he torque rot or (guide bear ing end f irst ) into the pilot hole in t he center of t he drive s haft . T he hole in t he tor que rotor s haft s hould be rotat ed to t he 12 o’clock position. Figur e 10 Step 4 Insta ll the fre ezer door . Slide t he draw valve o - r ing into t he gr oove on[...]

  • Page 17

    14 Mo dels RD30/ RC25 Op eratin g Proced ures Place t he door s pout seal o - ring into the gr oove i n the door and lubric ate the c omponents. Figur e 14 Align the dr aw spout as sembly wit h the door . Plac e the draw spout mounting plat e ov er the draw s pout assem bly and align the holes. Figur e 15 Using the t humb sc rews, f ast en the draw[...]

  • Page 18

    15 Models R D3 0/RC 25 Oper ating Proc edure s 081029 Step 6 Inst all the hands crews on t he studs . T ight en the scr ews equally , us ing a criss - c ross patt ern. Do not overt igh ten t he h andscrew s. Figur e 19 Step 7 Insta ll the torque arm . Posit ion the torque ar m by insert ing it t hrough the slot in t he torque switc h arm and down i[...]

  • Page 19

    16 Mo dels RD30/ RC25 Op eratin g Proced ures 081029 Place t he contr ol swit ch in the “ W ASH” posit ion. Pres s the f ill s witch t o act ivate t he m ix solenoid. The m ix solenoid will rem ain open unt il the mix level f loat swit ch is sat isfied. Drain sanit izer fr om the f reezing cylinder and repeat t his procedure unt il f ull st ren[...]

  • Page 20

    17 Mode ls RD3 0/RC 25 Oper ating Proc edure s 140721 Step 2 Disp enser . Pr epare a pail of approv ed 100 PP M sanitiz ing solution (examples: 2 - 1/ 2 gal. [9. 5 liter s] of Kay- 5 R or 2 gal. [7.6 lit ers] of St era- Sheen R ). USE W ARM W A TE R AND F OLLO W THE MANUFACTUR- ER’S SPECIF ICA TI ONS. Remove t he upper rear cover, and open the ho[...]

  • Page 21

    18 Mod els RD30/ RC25 Op eratin g Proced ures 140721 Prim ing Step 1 Wit h a pail beneath t he door s pout, open the draw valve. Pres s the fill swit ch t o allow f resh product t o flow into t he freez ing cy linder . This will force out any remaining sanitiz ing solution. When f ull strengt h product is flowing f rom t he door s pout, c lose t he[...]

  • Page 22

    19 Mode ls RD3 0/RC 25 Oper ating Proc edure s 140721 Rinsing Step 1 Remove t he upper rear c over , and open t he hopper cover . Step 2 Pour cool , c lean wat er int o the mix hopper and allow it t o flow int o t he freezing cylinder . With the brus hes provided, scr ub the mix hopper , m ix inlet hole, and mix level float swit ch. Figur e 35 Step[...]

  • Page 23

    20 Mo dels RD30/ RC25 Op eratin g Proced ures Br ush Cleaning Step 1 Prepar e a sink wit h an appr oved cleaning solut ion in W ARM W A T ER ACCO RDING TO THE MANUF ACTURER’S SPECIFICA TIO NS. Make sure all brushes provided wit h t he freez er are av ailable f or brush c leaning. Step 2 Remove t he: S seal and o - ring f rom t he drive shaf t. S [...]

  • Page 24

    21 Models R D3 0/RC 25 Impor tant: Ope rator C heck list 051214 Section 7 Important: Operator Checklist Dur ing Cleaning a nd Sanitiz ing AL W A YS FOLLOW L OCAL HEAL TH CODES. Cleaning and saniti zing schedules are governed by your S tate or local regulatory agencies and must be followed acc ordingly . The f ollowing chec k points should be s tres[...]

  • Page 25

    22 Mo dels RD30/ RC25 T roubles hooting Guide Section 8 T roubleshooting Guide PROBL EM PROBABLE CAUSE REMEDY PA G E REF . 1. No product is being dispensed wit h the draw valve open. a. Product fr eeze - up due to improper pr oduct mixing. a. Follow direct ions f or mixing pr oduct car efully . -- b. The tor que arm is not installed. b. Inst all th[...]

  • Page 26

    23 Models R D3 0/RC 25 T roubles hooting Guide PROBL EM PROBABLE CAUSE REMEDY PA G E REF . 4. The f reezing cy linder walls are sc ored. a. Broken beat er pins. a. Repair or replace the beater ass embly . -- b. The gear unit is out of alignment . b. Contact a serv ice technic ian. -- c. The beat er assem bly is bent. c. Repair or replace the beater[...]

  • Page 27

    24 Mo dels RD30/ RC25 T roubles hooting Guide PROBL EM PROBABLE CAUSE REMEDY PA G E REF . 8. The unit is not freez ing product when placed in the “ AUTO” mode. a. The tor que rotor is bound, leaving the t orque arm in the cold pos ition. Ther efore t he compres sor will not run. a. Free t he torque r otor . -- b. The tor que arm is bent . b. Re[...]

  • Page 28

    25 Mo dels RD30/ RC25 Parts Rep lacemen t Sched ul e Section 9 Parts Replacement Schedule P ART DESCRIPTI ON EVER Y 3M O N T H S EVER Y 6M O N T H S ANNUALL Y Scr aper Blade Inspec t & Replace if Nece ssary Mini mum Drive S haft S eal X Fr eezer Door O - Ring X Door P ort O - Ring X Fr ont Bearing X Door S pout O- Ring X Drive Shaft O - Ring X [...]

  • Page 29

    26 Mo dels RD30/ RC25 Limite d W ar ranty on Equipme nt 131209 Section 10 Limited W a rranty on Equipment T A Y LO R COMP ANY LI MIT ED W ARRANT Y ON F REEZ ERS T aylor Com pany , a divis ion of Carr ier Commerc ial Refriger ation, I nc. ( “T aylor” ) is pleased t o provide t his limited warrant y on new T aylor- branded fr eezer equipment avai[...]

  • Page 30

    27 Mode ls RD3 0/RC 25 Limite d Wa rr anty on Equipme nt 3. Replacement of wear it ems designat ed as Class “000” part s in the T ay lor Operat or ’s Manual. 4. Ext ernal hoses, elect rical power s upplies, and m achine grounding. 5. Part s not supplied or designat ed by T aylor, or damages result ing from t heir use. 6. Retur n trips or wait[...]

  • Page 31

    28 Mod els RD30/ RC25 Li mited Warranty on Part s 131209 Section 1 1 Limited W arranty on Parts T A Y LO R COMP ANY LI MIT ED W ARRANT Y ON T A Y LOR G ENUINE P ART S T aylor Com pany , a divis ion of Carr ier Commerc ial Refriger ation, I nc. (“T ay lor”) is pleas ed to prov ide this limit ed warrant y on new T aylor genuine r eplacement compo[...]

  • Page 32

    29 Mo dels RD30/ RC25 Li mited Warranty on Part s LI MIT ED W ARRANT Y EXCE PTI ONS This limit ed warrant y does not cove r: 1. Labor or other c osts incur red for diagnosing, repair ing, removing, inst alling, shipping, s ervicing or handling of defect ive Part s, replacement P arts , or new P arts . 2. Normal m aintenance, cleaning and lubric ati[...]

  • Page 33

    30 Mod els RD30/ RC25 Li mited Warranty on Part s LI MIT A T ION O F WARRANTY THI S LI MIT ED W ARRANT Y IS EXCL USIV E AND IS I N LI EU OF ALL O THER WARRANTIES , CONDI TI ONS AND/O R REMEDI ES UNDER THE L A W, INCLUDI NG ANY I MPLI ED W ARRANT IES O R CONDIT IO NS OF MERCHANT ABIL IT Y OR F IT NESS F OR A P ART ICULAR P URPOS E. T HE ORI GINAL O [...]

  • Page 34

    Section 12 Parts List 31 + Avail able Separ ately Mo dels RD30/ RC25 Parts List RD30 DESCRI PTI ON P ART NUMBER RD30 QTY . W ARR. CLASS REMARKS P ART S UPDA TE ARM-TORQ UE *340-1- 2* 014500 1 103 BEARING- FRONT 013116 1 000 BEARING- GUIDE 014496 1 000 BEARING- REAR SHELL *PLASTIC* 032511 1 000 +GUIDE- DRIP SEAL 028992 1 000 +NUT-BRASS BEARI NG 0289[...]

  • Page 35

    + Avail able Separ ately 32 Parts List Mod els RD30/ RC25 DESCRI PTI ON P ART S UPDA TE REMARKS W ARR. CLASS RD30 QTY . P ART NUMBER DECAL-REFRI GERATION-LI QUID 049205 1 000 DECAL-REFRI GERATION-SUCTI ON 049204 1 000 DIAGRAM- WIRING * RD30* 049179-12 1 000 115V- 60-1 DIAGRAM- WIRING * RD30* 049179-40 1 000 220- 240V-50-1 DOOR A.- PARTIAL X50172 1 [...]

  • Page 36

    33 + Avail able Separ ately Mo dels RD30/ RC25 Parts List DESCRI PTI ON P ART S UPDA TE REMARKS W ARR. CLASS RD30 QTY . P ART NUMBER LABEL-WARNI NG-COVER 51433 3 000 LE G A.-4 ”-3/8-1 6 ST UD -W/CA P X43408 4 103 LE G-4”-3 /8-1 6 ST UD 036397 4 103 CAP-RUBBER 037268 4 000 LIGHT-MI X OUT-AMBER 050036-12 1 103 J6020000/UP ( 115V-60- 1) 103 LIGHT-[...]

  • Page 37

    + Avail able Separ ately 34 Parts List Mod els RD30/ RC25 DESCRI PTI ON P ART S UPDA TE REMARKS W ARR. CLASS RD30 QTY . P ART NUMBER PULLEY-AK30 X 5/ 8 033559 1 103 BEATER MOTOR PULLEY-AK64- 5/8 007538 1 103 GEAR RELAY-DPDT- 20 A-120V 026581-12 1 103 REFRIG ERATION SOLENOID (115V-60- 1) RELAY-DPDT- 20 A-230V 026581-27 1 103 REFRIG ERATION SOLENOID [...]

  • Page 38

    35 + Avail able Separ ately Mo dels RD30/ RC25 Parts List DESCRI PTI ON P ART S UPDA TE REMARKS W ARR. CLASS RD30 QTY . P ART NUMBER BRACKET-CONTROL * RD30* 049047 1 103 BUSHING- 1/2OD X 3/8I D-PLASTIC 014474 2 000 PIVOT HUB BUSHING- CONTROL *RD30* 049046 1 103 TORQ ADJUSTMENT SCREW HUB A.- ARM *RD30* X49045 1 103 HUB-PI VOT 014475 1 103 NU T-1/4 -[...]

  • Page 39

    + Avail able Separ ately 36 Parts List Mod els RD30/ RC25 DESCRI PTI ON P ART S UPDA TE REMARKS W ARR. CLASS RD30 QTY . P ART NUMBER VALVE-SOLENOI D-7/64ORF X 1/4S 043449- 1 103 J8012411/UP ( FOR LIQUI D LINE) 125 +BRACKET-SOLENOI D 047303 1 103 J8012411/UP 125 VALVE-SOLENOI D-REFRIGERATI ON 048952-12 1 103 115V-60- 1 VALVE-SOLENOI D-REFRIGERATI ON[...]

  • Page 40

    37 + Avail able Separ ately Mo dels RD30/ RC25 Parts List RC25 DESCRI PTI ON P ART NUMBER RC25 QTY . W ARR. CLASS REMARKS P ART S UPDA TE BOOT-ROTOLOCK VALVE 037116 1 000 J7032493/PRIOR ( TECUMSEH) BLOCK-TERM INAL 2P-L1, L2 039422 1 103 J7032493/UP ( BRISTOL) CAP-DUST- BULKHEAD COUPLING 048427 2 000 COMPRESSOR 049512-27 1 512 J7032493/ PRIOR (TECUM[...]

  • Page 41

    + Avail able Separ ately 38 Parts List Mod els RD30/ RC25 DESCRI PTI ON P ART S UPDA TE REMARKS W ARR. CLASS RC25 QTY . P ART NUMBER +FAN-BLADE CONDENSER * RC25* 049515 1 103 MOTOR-FAN 050265- 27 1 103 J7032493/UP (BRI STOL & COPELAND) +FAN-5 BLADE 12" PULL 26 DEG CW 031532 1 103 PANEL-BACK & SI DE *RC25* 049164 1 103 J7032493/PRI OR ([...]

  • Page 42

    39 + Avail able Separ ately Mo dels RD30/ RC25 Parts List DESCRI PTI ON P ART S UPDA TE REMARKS W ARR. CLASS RC25 QTY . P ART NUMBER +CAPACITOR- RUN- 45UF/370V 52400 1 103 +CAPACITOR- START-145-175UF/ 250V 052399 1 103 +RELAY-START- COMPRESSOR 052401-27 1 103 CONDENSER 048629 1 103 ALL CONTROL-DUAL PRESSURE 050358 1 103 ALL MOTOR-FAN 050265- 40 1 1[...]

  • Page 43

    RD30 049179-12 11/12/13 BLK L1 N WHT AUTO WASH OFF AUTO WASH OFF POWER SWITCH MIX OUT RELAY 2 (NO) 1 (NO) 6 5 B A 120V 24V MIX OUT LIGHT BEATER MOTOR (SEE FIG. 1) BLK ORG/WHT BLK/YEL BLK/WHT WHT WHT BLK/WHT BLK/WHT REFRIGERATION SOLENOID BRN BRN/WHT WHT WHT BLK/WHT ORG BLK BLK/WHT ORG WHT YEL SPLICE BOX GRA/WHT 2 4 1 3 6 5 B A REFRIGERATION SOLENOI[...]

  • Page 44

    RD30 049179-12C 11/12/13 M CORCOM FILTER (SPINNER) SPINNER NC NO COM GRA/WHT WHT BLK BLK BLK WHT FOR OPTIONAL SPINNER ASSEMBLY REFRIGERATION LIQUID LINE SOLENOID WHT GRA/WHT BLK FROM TRANSFORMER FROM FILL SWITCH 208V 240V (NO) (NO) (NC) (NC) (C) (C) (NO) (NO) (NC) (NC) (C) (C) GRAY/BLK 1 3 INPUT LOAD 5 4 2 6 INIT MOV 130V REFRIGERATION TIME DELAY 1[...]

  • Page 45

    RD30 049179-40 11/12/13 BLK L1 N WHT AUTO WASH OFF AUTO WASH OFF POWER SWITCH MIX OUT RELAY 2 4 1 3 6 5 B A 24V MIX OUT LIGHT BEATER MOTOR BLK ORG/WHT BLK/YEL BLK/WHT WHT WHT BLK/WHT BLK/WHT REFRIGERATION SOLENOID BRN BRN/WHT WHT WHT BLK/WHT ORG BLK BLK/WHT ORG WHT YEL SPLICE BOX GRA/WHT 2 4 1 3 6 5 B A REFRIGERATION SOLENOID RELAY WHT BLK TORQUE S[...]