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Powermatic PM2700 manuel d'utilisation

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Le mot vient du latin "Instructio", à savoir organiser. Ainsi, le manuel d’utilisation Powermatic PM2700 décrit les étapes de la procédure. Le but du manuel d’utilisation est d’instruire, de faciliter le démarrage, l'utilisation de l'équipement ou l'exécution des actions spécifiques. Le manuel d’utilisation est une collection d'informations sur l'objet/service, une indice.

Malheureusement, peu d'utilisateurs prennent le temps de lire le manuel d’utilisation, et un bon manuel permet non seulement d’apprendre à connaître un certain nombre de fonctionnalités supplémentaires du dispositif acheté, mais aussi éviter la majorité des défaillances.

Donc, ce qui devrait contenir le manuel parfait?

Tout d'abord, le manuel d’utilisation Powermatic PM2700 devrait contenir:
- informations sur les caractéristiques techniques du dispositif Powermatic PM2700
- nom du fabricant et année de fabrication Powermatic PM2700
- instructions d'utilisation, de réglage et d’entretien de l'équipement Powermatic PM2700
- signes de sécurité et attestations confirmant la conformité avec les normes pertinentes

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Habituellement, cela est dû au manque de temps et de certitude quant à la fonctionnalité spécifique de l'équipement acheté. Malheureusement, la connexion et le démarrage Powermatic PM2700 ne suffisent pas. Le manuel d’utilisation contient un certain nombre de lignes directrices concernant les fonctionnalités spécifiques, la sécurité, les méthodes d'entretien (même les moyens qui doivent être utilisés), les défauts possibles Powermatic PM2700 et les moyens de résoudre des problèmes communs lors de l'utilisation. Enfin, le manuel contient les coordonnées du service Powermatic en l'absence de l'efficacité des solutions proposées. Actuellement, les manuels d’utilisation sous la forme d'animations intéressantes et de vidéos pédagogiques qui sont meilleurs que la brochure, sont très populaires. Ce type de manuel permet à l'utilisateur de voir toute la vidéo d'instruction sans sauter les spécifications et les descriptions techniques compliquées Powermatic PM2700, comme c’est le cas pour la version papier.

Pourquoi lire le manuel d’utilisation?

Tout d'abord, il contient la réponse sur la structure, les possibilités du dispositif Powermatic PM2700, l'utilisation de divers accessoires et une gamme d'informations pour profiter pleinement de toutes les fonctionnalités et commodités.

Après un achat réussi de l’équipement/dispositif, prenez un moment pour vous familiariser avec toutes les parties du manuel d'utilisation Powermatic PM2700. À l'heure actuelle, ils sont soigneusement préparés et traduits pour qu'ils soient non seulement compréhensibles pour les utilisateurs, mais pour qu’ils remplissent leur fonction de base de l'information et d’aide.

Table des matières du manuel d’utilisation

  • Page 1

    Opera ting Instructions and Parts M anual Model PM 2700 Shape r Model : 270 0 Pow ermatic 427 New Sanf or d Road LaVergne, TN 37086 Part No. M-1280100C Ph.: 800-274-6848 Revi s i on G 1 02/2014 www.powerm ati c. c om Copyri ght © 2014 Powerm ati c This .pdf document is bookmarked[...]

  • Page 2

    2 Warrant y and Service Powe rm ati c war rants eve ry pr oduct i t sel ls against manu f acture rs’ defe ct s. If one of our t ools ne eds se rvi ce o r repair, please cont act Te chnical Se rvice by calling 1-800- 274-6846, 8A M to 5P M CST , Monday t hrough F riday. W arranty Pe riod The ge neral warranty l asts for the t ime period s pecified[...]

  • Page 3

    3 Ta ble of Cont ents W a rrant y and Ser v ic e .............................................................................................................................. 2  Tab l e o f Con ten ts ............................................................................................................. ....................... 3  Warn [...]

  • Page 4

    4 W arnings 1. Read and under st and t he enti r e ow ner ' s m anual bef ore attempti ng ass em bl y or operation. 2. Read and understand t he w arni ngs po sted on the m achi ne and in thi s m anual. Failur e to comply wit h all of these warning s may cause s eri ous i nj ury. 3. Replac e the warning l abe l s if t hey become obscured or rem[...]

  • Page 5

    5 19. Make y our workshop chi l d proof wit h padl oc k s, m aster swit c hes or by r em ov i ng s af et y keys. 20. Keep vi sitor s a sa f e di stance from the work area. K eep chi l dren aw ay . 21. Make y our workshop chi l d proof wit h padl oc k s, m aster swit c hes or by r em ov i ng s af et y keys. 22. G i v e your work undiv ided attenti o[...]

  • Page 6

    6 Wa r n i n g Shor t s tock – Nev er shape s t ock l ess than 12 inc hes i n lengt h w i thout special fixtur es . W here pract ical, shape l onger stoc k and c ut to si z e. 12 in ch rul e – W hen shaping, nev er al low your hands t o come cl os er t han 12 inches to t he cutte rs . Hand s afety – Nev er pass t he hands dir ectl y ov er, or[...]

  • Page 7

    7 Introduct ion Thi s manual i s pr o v i ded by Powerm ati c covering t he safe oper ation and m ai n tenanc e procedure s f or a Powerm ati c Model P M2700 Shaper. T h is m anual contai ns instruct i ons on instal l ation, safety pr ecauti ons, general operati ng procedures, m aint enance i ns t ructi ons and part s breakd own. T his m achi ne ha[...]

  • Page 8

    8 Unpacking Rem o v e box and w ood crat ing com p l etely f ro m around shap er. Check f or shi ppi ng dam age. Report any dam age imm ed i ately t o your distri butor and shippi ng agent. Do not d i s c ard any shippi ng m a t erial until t he Shaper is assembl ed and running properl y. Com pare the cont ents o f your c ontainer wit h the part s [...]

  • Page 9

    9 Clean ing Ex pos ed m eta l sur f aces, such a s the t able top and ex tension wings, hav e been giv en a prot ectiv e coat ing at the f actory. This should be r em o v ed wit h a sof t cl oth moistened w i th kerosen e. Do not u se acet one, gasoli ne, or l acquer t hinner f or thi s purpose. Do not u s e s olv ents on plast ic part s, and do no[...]

  • Page 10

    10 Thi s machi ne must be ground ed. G roundi ng provi des a path of l east resistanc e to help div ert curr ent away f ro m the operator i n case o f e lec trical m a lfuncti on. Make sure t he v oltage of your pow er s upply m atc hes the specif i cations on the m otor plat e o f t he m ach ine. The P M2700 Shaper should be c onnected to a dedic [...]

  • Page 11

    11 Ad j u s t m e n t s When changi ng tool s , making adj ustments, o r doing cl ean-up and main tenance, always tu r n t he machin e off and unpl ug the m ac hi ne fr om it s powe r s ourc e. Fence A ssembly M ovement Ref erring to Fi gur e 4: The adj us tm ent cont ro l s of the fenc e assembl y are as foll ows : A – F enc e Ass em bly Loc k K[...]

  • Page 12

    12 Coplanar A lignmen t Foll ow step s 1–5 t o determ i ne if ali gn m ent is necessary. S teps 6–9 w ill gu ide yo u th r ough the ali gnment if requi red. Verif ying that fenc es ar e c oplanar 1. Rem ov e t he guard and spindl e attachment . 2. Adj ust the fence assem bly (A) so it is posit ioned approx im a tel y at mi dpoint and lock (B). [...]

  • Page 13

    13 Ram Dial Calibration The guar d and spi ndl e should be rem ov ed. Ref erring to Fi gur e 12: 1. Loos en the inf eed fence lock knob (E), then turn the infeed ram dial (D) count ercloc kwise to bri ng the inf eed fenc e (F) back al l the way unti l the limiter setscr e w (P) t ouches the head casting (M). T hen re ti gh t en the lock knob (E). 2[...]

  • Page 14

    14 Spindle Gib A d justment Ref erring to Fi gur e 13: The spindle housin g gib on your m ac hine i s f actory adjust ed and i niti ally shoul d not requi re readj ust- m ent. After a per i od of use the gib m ay w ear and becom e loose, i ntr oduc i ng play and pot enti a l ly causing t he spindl e (A) t o v ibrat e. Thi s r equires adjust ment. T[...]

  • Page 15

    15 Spindle A ssembly Installation Ref er to Figur e 15. The f ence guard (A) has been rem o ved f or c larit y. The spindle as sembly (B ) is mount ed to the ar bor (C) and secured wit h a draw bar (J) and nut (E) . Use the f ollowing pr ocedure to i nstal l the spindl e assem bly. Re v erse the or der to rem ove t he spindl e. When changi ng tool [...]

  • Page 16

    16 Sh ap er Cutter Installation Note: Sp i ndle instal lati on i s des cri bed i n the previ ous s ec t ion. When changi ng tool s , making adj ustments, o r doing clean-up and maint- enan ce, always t u r n the machine of f and unplug th e machi n e from its pow er sou rce. Locking t he Spindle 1. Loc ate t he spindle lock (F, Fig. 15) a ccessible[...]

  • Page 17

    17 Ch angin g Cutter Speed Ref erring to Fi gur e 18: The M odel PM2700 Shaper i s equipped wit h pull ey s that all ow you to change t he spi ndle spe ed. The belt (B) pl aced on t he upper pull eys (as shown in Fi gure 16) prov ides 7,500 RP M spindle speed. Pl ac i ng the belt on the lower pull eys provides 10,000 RPM s pi ndl e speed. To c hang[...]

  • Page 18

    18 Pr ecision M iter Gau g e Setting t h e miter gauge a ngle Ref erring to Fi gur e 19: The pr ecisi on mit er gauge has a rack a nd pinio n adjustm ent for set ti ng t he angle. T o oper at e : 1. Sli de the mi ter gauge i nto one of the sl ots on the t able top. 2. Loos en loc k handle (A). To adj ust the body (B) of the miter gauge t o the desi[...]

  • Page 19

    19 Operating Controls Sta rt/St op Powe r I ndica tor Li ght – The start sw i t ch has a power i ndicat or l a m p which i s on when ever th ere is pow er conn ected t o the shaper, not just w hen the shaper i s runni ng. Do not ass ume that no light means t here is no pow er to the machine. If the bul b i s bad, t here w i ll be no indi cati on.[...]

  • Page 20

    20 Operations Over vi ew Bef ore applying power t o the machine, Check the m o t or and swit ch w i ring di agrams for proper v o l tage c onnecti ons. Check t hat all m ounti ng scre ws and bol t s are tight. Tur n on the m o t or m o m en t arily to chec k f or proper rot ation. T he s pi ndle s hould r otate c ountercloc k- wise when l ooki ng d[...]

  • Page 21

    21 Usi ng the Fe nc e Using t he f ence is the saf es t and m os t sati s f actory m e t hod of shaping, and shoul d always be u sed w he n the work pe rmi ts. Alm os t all s traight w ork can be used wit h the fence. For a v erage work, where a port ion of the original edge of the w ork i s not t o be t ouched by t he cutt er, both t he f ront and[...]

  • Page 22

    22 "Z" Di mens io n Bef ore maki ng a t em plat e (or using t he edge of t he workpiec e) f or s haper c utti ng, the "Z" d im ension m us t be establ i s hed i n order t o determ ine t he shape and s i ze of t he f inished stock . The " Z" dim ens i on is the di fferenc e between the i nnerm os t part o f the cutt er [...]

  • Page 23

    23 Edge S haping W hen edge shaping, nev er atte m pt to hand gui de any stock less than 12 inc hes long, or narrower than 3 i nches w it hout the use of a special gui de as shown in F i gure 30. When edge shaping , the work- pi ece must b e at least 12 i nch es long unl ess a speci al gui de is u sed. 1. Use t he hold-i ns and hol d-downs a s sho [...]

  • Page 24

    24 Straight Line Bevel Shaping To shape a bev e l ed s t rai ght edge, use a bev e l - edge shapi ng ji g i n co m binati on w i th t he regul ar f ence as sho wn in F igur e 34. Figur e 34 To perf orm a bev el-edge cut, the in-f eed edge of the ji g is pl aced against t he i n f eed f ence and cl a m ped t o t he tabl e as shown i n Figure 35. The[...]

  • Page 25

    25 If the workpi ece is to be s haped all around the perim eter, hold it f irml y and push the work s tr aight int o the cut ter until the dept h of cut is establi shed by the c ollar as shown in F igure 39. Continue t o f eed the work s o that the poi nt of cont act on t he edge is al w ays 90 de grees to t he co l lar (or direc t ly in l ine with[...]

  • Page 26

    26 3. Using t he coll ar between the t wo cutt ers has the adv an tages a nd disadv an tages of the f irst two proce dures, and i s f requentl y used wher e both edges of the work are t o be m olded, Fi gure 44. Note: It is adv isabl e to pl ace the cut ter as l ow a s possibl e on the spi ndl e to reduc e spi ndle def l ecti on and ensure t he bes[...]

  • Page 27

    27 A rcs an d Ci rcl es Large ci rcul ar and arc- s haped stock c an be shaped a s de s c ribed i n Contour Edge Sh aping on page 24. Howev er, sm all er s i zed stock requires the use of s pec ial shaping j igs simil ar to those sho w n in F igur e 47. W ith the enti re f ence assembl y rem o v ed , car e f ully posit ion the j i g f or desi red d[...]

  • Page 28

    28 Tem pl ates The t e m plat e m ust be thi ck enough to provi de a soli d bearing edge agai nst a coll ar. W hen construc ti ng a tem p l ate simil ar to the one sho w n in Fi gure 49, k eep i n mind t hat it serv es only as a guide f or the cutter. If the workpi ece requir es all -around shaping, the tem plate c an be cons t ructed f rom sev era[...]

  • Page 29

    29 Speci a l Cuts The ill ustrati ons in thi s secti on show the profil e, or secti on, views made by t he c utter(s). The mos t eff icient cut ters are c arbide ti pped to ensure cl ean and long- term c utting. Sm a l l cut ters m ay be soli d carbi de, and some use i nserts. Si nce t here ar e such a w i de v ariety o f c ho i ces, the oper ator [...]

  • Page 30

    30 Fi gure 58 sho ws BO TH cut s requir ed f or a windo w sash rai l end. T he f irst oper ation at top i s a r abbet cut m ade with a gr oov e cutter . The second operat ion i s perf or m ed w i th a stub spi ndle and butt onhead s cre w. Butt Joints All butt-ty pe j oi nts requir e both work-pi eces to be perf ectly square and strai ght- edged. G[...]

  • Page 31

    31 Tenoning The t enoning f ixture il l us tr ated in Fi gure 63 shows a mi ter gauge equi pped wit h a hold- dow n f or shaping t he ends of narrow w ork- pi eces. The m it er gauge can al so be adapted to cut square and cent ered tenons at t he ends of legs f or t ab l es , chai rs, etc. S ec ur e the leg t o jig and posi ti on f or cut as shown [...]

  • Page 32

    32 Troubleshoot i ng for P M 2700 Sh aper Trou ble Poss ible Ca use Re medy Shaper wil l not star t. 1. Cord unpl ugged f r om t he pow er source. 2. Fuse bl own or ci rcuit ed br eak er tr ipped. 3. Cor d dam aged. 4. Rev er si ng sw i t ch i s in the Off posit ion. 5. Ov erl oad tri pped. 6. Cabinet door is open. 1. Pl ug i n power cord. 2. Repla[...]

  • Page 33

    33 Trou ble Poss ible Ca use Re medy Raised areas on shaped edge. 1. Vari ation of pressure holdi ng work against c ut ter. 1. Hold work f irmly agai nst table and f ence. Use hold-downs and push sticks. W o rk pull ed from hand. 1. Feedi ng i n wrong di r ec ti on. 1. Al ways f eed w or k against t he rot at ion of the cutter head. Depth of c ut n[...]

  • Page 34

    34 Part s Order ing Replacem ent P arts Replac em ent parts are li sted on the f ollowing page s. To order par ts or reac h our ser v i ce departm ent, call 1-800-274- 6848, M onday through Fr iday ( s ee our websit e f or business hours, www.powerm ati c.com). Havi ng the Model Num ber and Seri al Num ber of your machine av ail ab le when y ou cal[...]

  • Page 35

    35 Table – A ssembly Dr awing[...]

  • Page 36

    36 Fence – Par ts List Ind ex No. Part No . Descri pti on Siz e Qty 1 ............... PM 2700-201 ............K nob ..................................................................................................... 6 2 ............... PM 2700-202 ............Guard Holde r ........................................................................[...]

  • Page 37

    37 Fence – A ssembly Dr awing[...]

  • Page 38

    38 Fram e and M otor – Par ts List Ind ex No. Part No . Descri pti on Siz e Qty 1 ............... TS- 1503031 .............He x So ck e t Cap S cr e w .......................................M6 x12 ........................ 6 2 ............... TS- 2361061 .............Lo c k Was her ......................................................M6 .........[...]

  • Page 39

    39 Fram e and M otor – A ssembly Dr awing Ind ex No. Part No . Descri pti on Siz e Qty 46 ............. PM 2700-346 ............H e x Bu s hing .......................................................................................... 1 47 ............. TS- 1540071 .............He x Nu t ...........................................................[...]

  • Page 40

    40 Elev ator – Parts List Ind ex No. Part No . Descri pti on Siz e Qty 1 ............... PM 2700-501 ............ Lead S c r ew ........................................................................................... 1 2 ............... PM 2700-342 ............Reta ining Rin g ....................................................S TW-15 .......[...]

  • Page 41

    41 Elev ator – Assem bly Drawing[...]

  • Page 42

    42 Caster A ssembly – Parts List Ind ex No. Part No . Descri pti on Siz e Qty 1 ............... TS- 2342141 .............Ny lon In se rt L ock Nu t .........................................M1 4 ............................ 4 2 ............... PM 2700-602 ............Spro cke t ......................................................................[...]

  • Page 43

    43 Caster A ssembly Drawing[...]

  • Page 44

    44 Spindle A ssembly – Par ts List Ind ex No. Part No . Descri pti on Siz e Qty 1 ............... TS- 1505031 .............So cke t H ead Cap Screw .....................................M10 x 2 5 ...................... 4 2 ............... PM 2700-702 ............Pin...................................................................................[...]

  • Page 45

    45 Spindle A ssembly D rawin g-[...]

  • Page 46

    46 Cabinet an d Base – P arts L ist Ind ex No. Part No . Descri pti on Siz e Qty 1 ............... TS- 1533052 .............Ph illip s Pan H ead M ac hi ne Screw ......................M5x16 ........................ 8 2 ............... TS- 2361051 .............Lo c k Was her ......................................................M5 ................[...]

  • Page 47

    47 Ind ex No. Part No . Descri pti on Siz e Qty 50 ............. PM 2700-450 ............C ap ....................................................................................................... 3 51 ............. PM 2700-451 ............L i m it Sw itch Cor d ................................................................................... 1 [...]

  • Page 48

    48 Cabi ne t an d Bas e[...]

  • Page 49

    49 Wiring Diagrams 3HP/5H P, 230V , 1Ph ase Black Wh ite Green Black White Green White Black Black Red Limited switch Red Yellow Black White Bla c k White DRO White Black Mot or Black White Red Green YELL OW WHITE RE D BL ACK LE D BLA CK WHI TE RE D YEL LO W Elec trical Board Magneti c Switch 3HP ,230V,1Ph 600MFD/125V.AC 40UF/125V.AC Mot or Black W[...]

  • Page 50

    50 5HP, 230V , 3Phase Blac k Wh ite Green Whit e Blac k Yellow Blac k Red Limited switch Red Yellow Bl ac k Wh ite Bl ack Whit e DRO Whit e Bl ack Mot or Whit e Red Blac k Green Bl ack Blac k Red Whi te YELL OW WH ITE RED BLACK LED BLACK WH ITE RED YELL OW Red 5HP, 230V,3Ph Elec t r ical S ch emati c - Three Ph ase Gr een Red Red VU W1 4 L1L2 L3 13[...]

  • Page 51

    51 5HP, 460V , 3Phase Black Wh ite Gree n White Bla ck Yellow Bl ack Red Lim ited sw i t ch Red Yellow Black White Black White DRO White Black Motor White Red Bl ack Green Black Black Red White YELLOW WHITE RED BLACK LED BLACK WHITE RED YEL LO W Red 5HP, 460V, 3Ph Elect ri cal Sche mati c - Three Ph ase Gree n Red Red U V W1 4 L1L2L3 13 WHITE BLACK[...]

  • Page 52

    52 427 Ne w Sanford Road LaVe rgne, TN 37 086 Phone : 800-274-6848 ww w.p o we rm atic.c o m[...]