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American Panel HURRICHILL AP120BC1000-3 manuel d'utilisation

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  • Page 1

    REV. A Cooler is Better! TM USER’S MANUAL BLAST CHILLERS/SHOCK FREEZERS MODEL AP120BC1000-3 MODEL AP120BCF1300-3 American Panel Corporation 5800 S.E. 78th Street, Ocala, Florida 34472-3412 Phone: (352) 245-7055 Fax: (352) 245-0726 E-mail: service@americanpanel.com[...]

  • Page 2

    AP120BC1000-3/ AP120BCF 1300-3 Manual 1 INDEX INTRODUCTION 3 CONTROLLER FEATURES 3 OPERATING MODES 3 AUTOMATIC MODE 3 MANUAL MODE 4 OPERATING CYCLES 4 PRINTER (OPTIONAL) 4 PC CONNECTION (OPTIONAL) 4 INSTALLATION OF REMOTE UNITS 5 REQUIREMENTS TO BE MET DURING INSTALLATION (8 STEPS) 5 INSTALLATION AT THE SAME LEVEL 5 INSTALLATION AT DIFFERENT LEVELS[...]

  • Page 3

    AP120BC1000-3/ AP120BCF 1300-3 Manual 2 PROGRAMMING 15 1. INITIAL PROGRAMMING 15 2. PROGRAMMING THE CYCLES 19 AUTOMATIC SOFT CYCLE PARAMETERS PROGRAMMING 19 AUTOMATIC HARD CYCLE PA RAMETERS PROGRAMMING 20 AUTOMATIC SHOCK CYCLE PA RAMETERS PROGRAMMING 21 UV LIGHT CYCLE PARAMETERS PROGRAMMING 22 DEFROST CYCLE PARAMETERS PROGRAMMING 22 HEATED PROBE CY[...]

  • Page 4

    AP120BC1000-3/ AP120BCF 1300-3 Manual 3 INTRODUCTION Blast Chiller Model AP120BC1000-3 is used to rapidly chill cooked foods to temperatures suitable for refrigerated storage. It is capable of lowering t he core temperature of most foods from 160 o F to 40 o F in 90 minutes. Chiller/Freezer AP120BCF1300-3 has the same chilling capabilities as the B[...]

  • Page 5

    AP120BC1000-3/ AP120BCF 1300-3 Manual 4 MANUAL MODE Operating time is set manually, by the operator, for the meal that has been chosen. Air temperature is controlled by the air probe. If the food probes have been inserted into the food they will provide temperature readouts only. The unit will automatically switch into the holding mode at the end o[...]

  • Page 6

    AP120BC1000-3/ AP120BCF 1300-3 Manual 5 INSTALLATION OF REMOTE UNITS REQUIREMENTS TO BE MET DURING INSTALLATION (8 STEPS) COMPRESSOR FIG. 1 1. Inclination of the piping. FIG. 2 2. Fastening of brackets on insulated piping. FIG. 3 3. Airtight welding. FIG. 4 4. Create the vacuum and load the line. 5. Check for leaks. 6. Open the shut-off valves (A &[...]

  • Page 7

    AP120BC1000-3/ AP120BCF 1300-3 Manual 6 INSTALLATION AT DIFFERENT LEVELS If the remote condensing unit is installed at a higher level than the cabinet (FIG. 6) insert a siphon in the return line at every 6 ft. of difference in height. If the remote condensing unit is installed at a lower level than the cabinet (FIG. 7) it is not necessary to insert[...]

  • Page 8

    AP120BC1000-3/ AP120BCF 1300-3 Manual 7 INSTALLATION WARNINGS READ ALL OF THE INSTRUCTIONS IN THIS MANUAL BEFORE YOU ATTEMPT TO INSTALL THE EQUIPMENT. ALWAYS DISCONNECT THE UNIT FROM THE POWE R SOURCE BEFORE PERFORMING ANY SERVICE OR MAINTENANCE. INSTALLATION AND SERVICE MUST BE PERFOR MED BY A QUALIFIED SERVI CE AGENCY APPROVED & AUTHORIZED BY[...]

  • Page 9

    AP120BC1000-3/ AP120BCF 1300-3 Manual 8 ELECTRICAL AND REFRIGERATION SPECIFICATIONS CABINET REMOTE CONDENSER MODEL VOLTAGE AMPS POWER SUPPLY CORD BTU/H AT 14°F EVAP. TEMP. & 105°F COND. TEMP. TYPE AP120BC1000-3 208/3/60 24 10-4 110,000 MEDIUM TEMP. -10°F/+40°F AP120BCF1300-3 208/3/60 24 10-4 180,000 MEDIUM/LOW TEMP. -40°F/+40°F NOTES: 1. [...]

  • Page 10

    AP120BC1000-3/ AP120BCF 1300-3 Manual 9 SPACES AROUND THE CABINET x At least 15" clear space is required above the unit for service. x At least 6" clear space is required on both sides of the cabinet. x At least 6" clear space is required on the rear of the cabinet for drain hookup and maintenance. x Enough space should be provided i[...]

  • Page 11

    AP120BC1000-3/ AP120BCF 1300-3 Manual 10 STARTING & TESTING THE UNIT 1. To charge the unit, use the "HARD" cycle and the "MANUAL" mode. Set for two hours of operation to allow enough time to fully charge the unit. IMPORTANT: Immediately after starting the unit, check that the evaporator fans inside the cabinet are rotating C[...]

  • Page 12

    AP120BC1000-3/ AP120BCF 1300-3 Manual 11 USING THE HURRICHILL™ TECHNOLOGY BLAST CHILLING All cooked food rapidly loses its quality and aroma if it is not served promptly. Natural bacteria growth, the main reason why food becomes stale, takes place at an exponential rate between 140°F and 40°F. However lower temperatures have a hibernating effec[...]

  • Page 13

    AP120BC1000-3/ AP120BCF 1300-3 Manual 12 PANNING AND LOADING PANNING 1. Standard pan depth is 2-1/2”. Other depths can be used but are not recommended as their use would require an increase in the cycle time. 2. Stainless steel or aluminum pans are recommended, as plastic containers will increase the chilling time. 3. Crockery or stainless steel [...]

  • Page 14

    AP120BC1000-3/ AP120BCF 1300-3 Manual 13 CONTROL PANEL FOR MODELS AP120BC1000-3 / AP120BCF1300-3 BLAST CHILLERS / SHOCK FREEZERS[...]

  • Page 15

    AP120BC1000-3/ AP120BCF 1300-3 Manual 14 KEYBOARD KEYS ON/OFF & START/STOP CYCLE KEYS ON/OFF SOFT CYCLE START/STOP HARD CYCLE SHOCK CYCLE PROGRAMMING KEYS AUTOMATIC CYCLE UP MANUAL CYCLE DOWN UV LIGHT CYCLE SELECT DEFROST CYCLE ENTER PRINT HEAT PROBE CYCLE KEY COMBINATIONS ¾ Initial Programming state – to initially set the device o With the [...]

  • Page 16

    AP120BC1000-3/ AP120BCF 1300-3 Manual 15 PROGRAMMING 1. INITIAL PROGRAMMING NOTE: Initial programming is preset at the factory. Use this section only if changes are desired. If no changes are to be made, skip to Page 17 ( 2. Programming the cycles ). a. With the display reading "OFF" , press ("START/STOP") for a few seconds (5 s[...]

  • Page 17

    AP120BC1000-3/ AP120BCF 1300-3 Manual 16 g. To set the day, press or then press . 03(day) Blinks h. To set the hour, press or (be sure to continue to press the buttons until the hour and " AM" or " PM" show correctly) then press . 10(hours) Blinks i. To set the minutes, press or then press . 25(minutes) Blinks j. To change the n[...]

  • Page 18

    AP120BC1000-3/ AP120BCF 1300-3 Manual 17 : The low food alarm temperature should be left at 35 o F. However, to make a change o. To change the temperature, press or then press . 35 Blinks p. To change to YES or NO , press or then press . YES Blinks * YES for shock freezers (AP120 BCF1300-3) NO for blast chillers (AP120BC1000-3), and go to step r. q[...]

  • Page 19

    AP120BC1000-3/ AP120BCF 1300-3 Manual 18 For YES, the display will show: The printer baud rate should be left at 1200. However, to make a change: x. To change the baud rate, press or then press . 1200 Blinks y. To change the timing, press or then press . 15 Blinks z. To change to YES or NO , press or then press . NO Blinks aa. To change to YES or N[...]

  • Page 20

    AP120BC1000-3/ AP120BCF 1300-3 Manual 19 2. PROGRAMMING THE CYCLES a. With the display reading "OFF" , press . b. Enter the password (see page 14), then press . AUTOMATIC SOFT CYCLE PARAMETERS PROGRAMMING The LED for "A" will be "ON" . The LED'S for cycles will be blinking. c. Press . The LED for "SOFT" [...]

  • Page 21

    AP120BC1000-3/ AP120BCF 1300-3 Manual 20 AUTOMATIC HARD CYCLE PARAMETERS PROGRAMMING A fter about 2 seconds the display will automatically change to: The LED for "A" will be "ON" . The LED'S for cycles will be blinking. i. Press the button. The LED for "HARD" will be steady "ON" . j. To change the temper[...]

  • Page 22

    AP120BC1000-3/ AP120BCF 1300-3 Manual 21 q. To change the temperature, press or then press . 42 Blinks The display will show: PARAM. PROGRA MMING AUTOMATIC HARD CYCLE PROGRAMMING COMPLETE PARAM. PROGRA MMING AUTOMATIC SHOCK CYCLE PARAMETERS PROGRAMMING A fter about 2 seconds the display will automatically change to: The LED for "A" will b[...]

  • Page 23

    AP120BC1000-3/ AP120BCF 1300-3 Manual 22 UV LIGHT CYCLE PARAMETERS PROGRAMMING A fter about 2 seconds the display will automatically change to: The LED for "A" will be "ON" . The LED'S for cycles will be blinking. x. Press the button. The LED for "UV LIGHT" will be steady "ON" . y. To change the time, pr[...]

  • Page 24

    AP120BC1000-3/ AP120BCF 1300-3 Manual 23 HEATED PROBE CYCLE PARAMETERS PROGRAMMING After about 2 seconds the display will automatically change to: The LED for "A" will be "ON" . The LED'S for cycles will be blinking. dd. Press the button. The LED for "HEATED PROBE" will be steady "ON" . ee. To change the[...]

  • Page 25

    AP120BC1000-3/ AP120BCF 1300-3 Manual 24 kk. To change the time, press or then press . 01:30 Blinks ll. To change the temperature, press or then press . 35 Blinks mm. To change the temperature, press or then press . 42 Blinks The display will show: MANUAL HARD CYCLE PARAMETERS PROGRAMMING A fter about 2 seconds the display will automatically change[...]

  • Page 26

    AP120BC1000-3/ AP120BCF 1300-3 Manual 25 rr. To change the temperature, press or then press . 28 Blinks ss. To change the temperature, press or then press . 35 Blinks tt. To change the time, press or then press . 01:00 Blinks uu. To change the temperature, press or then press . 35 Blinks vv. To change the temperature, press or then press . 42 Blink[...]

  • Page 27

    AP120BC1000-3/ AP120BCF 1300-3 Manual 26 zz. To change the time, press or then press . 04:00 Blinks aaa.To change the temperature, press or then press . -4 Blinks bbb.To change the temperature, press or then press . 3 Blinks The display will show: PARAM. PROGRA MMING MANUAL SHOCK CYCLE TOTAL TIME H 04:00 MIN PARAM. PROGRA MMING MANUAL SHOCK CYCLE H[...]

  • Page 28

    AP120BC1000-3/ AP120BCF 1300-3 Manual 27 3. RECIPE NAME PROGRAMMING a. With the display reading "OFF" , press the button and hold it for 10 seconds. b. Enter your password (see page 14), then press . c. Press or to change to the desired recipe number (from 1 to 150), then press which will move you to the "NAME" line. 1 Blinks d.[...]

  • Page 29

    AP120BC1000-3/ AP120BCF 1300-3 Manual 28 OPERATION 1. AUTOMATIC MODE - SOFT CHILL a. With the display reading "OFF" , press the ( “ON/OFF” ) button. b. To select the soft cycle, press the appropriate bu tton . The LED for "SOFT" will be steady "ON" . c. The LED's for “AUTOMATIC” and “MANUAL” are now bl[...]

  • Page 30

    AP120BC1000-3/ AP120BCF 1300-3 Manual 29 alt alt The display will show: ernating with ernating with h. Press the (" START/STOP" ) button to start the cycle. PRESS START Blinks The display will show briefly: Then the display will show: READY TO START PRESS START 03.07.2006 10:28 AM AIR 1 75°F AIR 2 76°F AIR 3 74°F 00:00 R / CHICKEN 140?[...]

  • Page 31

    AP120BC1000-3/ AP120BCF 1300-3 Manual 30 2. MANUAL MODE - SOFT CHILL F INSTEAD OF AUTOMATIC you wish to select a MANUAL cycle, perform steps 1.a, 1.b, 1.c, 1.d 1.e, 1f and 1.g (above), except in step 1.c press button , instead of button . The LED for "MANUAL" will then be steady "ON". The readouts in those steps will be the same[...]

  • Page 32

    AP120BC1000-3/ AP120BCF 1300-3 Manual 31 3. HARD CHILL CYCLE To perform a hard chill cycle, follow steps 1 or 2 (above), EXCEPT in step 1.b (above) press instead of . 4. SHOCK FREEZE CYCLE To perform a shock freeze cycle, follow steps 1 or 2 (above), EXCEPT in step 1.b (above) press instead of . 5. OPTIONAL UV (STERILIZATION) CYCLE a. To perform a [...]

  • Page 33

    AP120BC1000-3/ AP120BCF 1300-3 Manual 32 . 6. DEFROST CYCLE The defrost cycle runs the evaporator fan for 5 minutes with the door open a. To perform a defrost cycle, press the ( "DEFROST" ) button. b. Open the door. c. Press the ( "START/ST OP") button to start the defrost cycle. READY TO START Blinks The display will show brief[...]

  • Page 34

    AP120BC1000-3/ AP120BCF 1300-3 Manual 33 7. HEATED FOOD PROBE a. To select the heated food probe, press ("HEATED PROBE"). If the food probe temperature is over 30 o F, the display will show: After a few seconds it will go back to reading: If the food probe temperature is les than 30 o F, the display will show: b. Open the door. c. Press t[...]

  • Page 35

    AP120BC1000-3/ AP120BCF 1300-3 Manual 34 8. PREPARING AND USING THE OPTIONAL PRINTER a. With the display reading "OFF" , press the ( “PRINT” ) button. b. To start printing, press the ( "START/STOP") button. After a few seconds the display will show: and the printer will be printing. OFF PRINT EVENTS MEMORY READINGS LEFT 249 [...]

  • Page 36

    AP120BC1000-3/ AP120BCF 1300-3 Manual 35 PRINTER NOTE: The optional printer is delivered fully installed LOADING A ROLL OF PAPER 1. Remove the paper cover by pressing on the groove patterns to pop the front edge up. Lift off the cover. 2. Press the rocker switch to the left. The light will go off. 3. Unroll several inches of paper. 4. Cut a straigh[...]

  • Page 37

    AP120BC1000-3/ AP120BCF 1300-3 Manual 36 REPLACING THE RIBBON (NO PAPER IN THE PRINTER) 1. Turn the printer OFF. 2. Four small grooves are embossed on each side of the printer cover. Push down on one or both of these areas until the printer cover tilts up, then lift the cover completely off. 3. Push down on the right side of the ribbon cartridge wh[...]

  • Page 38

    AP120BC1000-3/ AP120BCF 1300-3 Manual 37 MAINTENANCE AND CLEANING CLEANING THE CONDENSER For correct and efficient operation of the blast chiller, it is necessary that the condenser be kept clean so that air can circulate around it freely and come into contact with the whole of its surface. Fig. 1 This operation (to be performed every 30 days, max.[...]

  • Page 39

    AP120BC1000-3/ AP120BCF 1300-3 Manual 38 WIRING DIAGRAMS[...]

  • Page 40

    AP120BC1000-3/ AP120BCF 1300-3 Manual 39[...]

  • Page 41

    AP120BC1000-3/ AP120BCF 1300-3 Manual 40[...]

  • Page 42

    AP120BC1000-3/ AP120BCF 1300-3 Manual 41[...]

  • Page 43

    AP120BC1000-3/ AP120BCF 1300-3 Manual 42[...]

  • Page 44

    AP120BC1000-3/ AP120BCF 1300-3 Manual 43[...]

  • Page 45

    AP120BC1000-3/ AP120BCF 1300-3 Manual 44[...]

  • Page 46

    AP120BC1000-3/ AP120BCF 1300-3 Manual 45[...]

  • Page 47

    AP120BC1000-3/ AP120BCF 1300-3 Manual 46 COMPUTER CONNECTION[...]

  • Page 48

    AP120BC1000-3/ AP120BCF 1300-3 Manual 47 PARTS LIST PART # DESCRIPTION 990059 PRINTER 990074 TRANSFORMER 208V/24V/12V 990075 TRANSFORMER FOR PRINTER 990217 ELECTRONIC BOARD "BLUE SYS" (D) 990104 PC CONNECTION BOX 990105 CONNECTION CABLE, SERIAL 990108 AIR PROBE PT100 990219 CONTACTOR AP120 990134 EVAPORATOR FAN 990137 FOOD PROBE – NON H[...]

  • Page 49

    AP120BC1000-3/ AP120BCF 1300-3 Manual 48 STANDARD WARRANTY AMERICAN PANEL CORP. 5800 S.E. 78th Street, Ocala, Florida 34472-3412 American Panel Corporation products are warranted to the original user installed within the United States and Puerto Rico to be free from defects in materials and workmanship under normal use and service for the applicabl[...]

  • Page 50

    AP120BC1000-3/ AP120BCF 1300-3 Manual 49 ORDERING PRINTER SUPPLIES (RIBBON & PAPER) Replacement paper and ribbons for the optional printer for your blast chiller can be ordered from a local distributor of Weigh-Tronix supplies. To locate a distributor near you: If you have access to the internet:  Go to www.wtxweb.com  Enter your zip code[...]