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American Panel AP24BC250-3 manuel d'utilisation

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Table des matières du manuel d’utilisation

  • Page 1

    R E V . E Cooler is Better! TM USER’S MANUAL BLAST CHILLERS (SHOCK FREEZERS) MODEL AP24BC250-3 MODEL AP24BCF300-3 MODEL AP40BC350-3 MODEL AP40BCF450-3 American Panel Corporation 5800 S.E. 78th Street, Ocala, Florida 34472-3412 Phone: (352) 245-7055 Fax: (352) 245-0726 E-mail: service@americanpanel.com[...]

  • Page 2

    AP24BC250-3, AP24BCF300-3, AP40BC350-3, AP4 0BCF4 50-3 Manual 1 INDEX INTRODUCTION 3 CONTROLLER FEATU RES 3 OPERATING MODES 3 AUTOMATIC MODE 3 MANUAL MODE 4 OPERATING CYCLES 4 PRINTER (OPTIONAL) 4 PC CONNECTION (OPTIONAL) 4 INSTALLATION OF REMOTE UNITS 5 REQUIREMENTS TO BE MET DURING INST ALLATION (8 STEPS) 5 INSTALLATION AT THE SAME LEVEL 5 INSTAL[...]

  • Page 3

    AP24BC250-3, AP24BCF300-3, AP40BC350-3, AP4 0BCF4 50-3 Manual 2 MANUAL SOFT CYCLE PARAME TERS PROGRAMMING 22 MANUAL HARD CYCLE PARAMETERS PROGRA MMIN G 23 MANUAL SHOCK CYC LE PARAMETERS PROGRA MMING 24 3. RECIPE NAME PROGRAMMING 25 OPERATION 26 1. AUTOMATIC MODE - SOFT CHILL 26 2. MANUAL MODE - SOFT CHILL 27 3. HARD CHILL CYCLE 28 4. SHOCK FREEZE C[...]

  • Page 4

    AP24BC250-3, AP24BCF300-3, AP40BC350-3, AP4 0BCF4 50-3 Manual 3 INTRODUCTION Blast Chiller Models AP24BC250-3 and AP40BC350-3 are used to rapidly chill cooked foods to temperatures suitable for refrigerated storage. They are capable of lowering the core temperature of most foods from 160 o F to 40 o F in 90 minutes. Chiller/Freezer Models AP24BCF30[...]

  • Page 5

    AP24BC250-3, AP24BCF300-3, AP40BC350-3, AP4 0BCF4 50-3 Manual 4 MANUAL MODE Operating time is set manually, by the operator, for the meal that has been chosen. Air temperature is controlled by the air probe. If the food probes have been inserted into the food they will provide temperature readouts only. The unit will automatically switch into the h[...]

  • Page 6

    AP24BC250-3, AP24BCF300-3, AP40BC350-3, AP4 0BCF4 50-3 Manual 5 INSTALLATION OF REMOTE UNITS REQUIREMENTS TO BE MET DURI NG INSTALLATION (8 STEPS) COMPRESSOR FIG. 1 1. Inclination of the piping. FIG. 2 2. Fastening of brackets on insulated piping. FIG. 3 3. Airtight welding. FIG. 4 4. Create the vacuum and load the line. 5. Check for leaks. 6. Open[...]

  • Page 7

    AP24BC250-3, AP24BCF300-3, AP40BC350-3, AP4 0BCF4 50-3 Manual 6 INSTALLATION AT DIFFERENT LEVELS If the remote condensing unit is installed at a higher level than the cabinet (FIG. 6) insert a siph on in the return line at every 6 ft. of difference in height. If the remote condensing unit is installed at a lower level than the cabinet (FIG. 7) it i[...]

  • Page 8

    AP24BC250-3, AP24BCF300-3, AP40BC350-3, AP4 0BCF4 50-3 Manual 7 INSTALLATION WARNINGS READ ALL OF THE INSTRUCTIO NS IN THIS MANUAL BEFOR E YOU ATTEMPT TO INSTALL THE EQUIPMENT. ALWAYS DISCONNECT THE UNIT FROM THE POWER SOURCE B EFORE PERFORMIN G ANY SERVICE OR MAINTENANCE . INSTALLATION AND SERVIC E MU ST BE PERFORMED B Y A QUALIFIED SERVICE A GENC[...]

  • Page 9

    AP24BC250-3, AP24BCF300-3, AP40BC350-3, AP4 0BCF4 50-3 Manual 8 ELECTRICAL AND REFRIGERATION SPECIFICATIONS CABINET REMOTE CONSENSER MODEL VOLTAGE AMPS POWER SUPPLY CORD BTU/H AT 14°F EVAP. TEMP. & 105°F COND. TEMP. TYPE AP24BC250-3 208/3/60 8 14-4 25,000 MEDIUM TEMP. -10°F/+40°F AP24BCF300-3 208/3/60 8 14-4 50,000 MEDIUM/LOW TEMP. -40°F/+[...]

  • Page 10

    AP24BC250-3, AP24BCF300-3, AP40BC350-3, AP4 0BCF4 50-3 Manual 9 l. Make sure that the fans inside the cabinet rotate clockwise. m. Make sure that the cabinet has been leveled. SPACES AROUND THE CABINET • At least 15" clear space is required above the unit for service. • At least 6" clear space is required on both sides of the cabinet.[...]

  • Page 11

    AP24BC250-3, AP24BCF300-3, AP40BC350-3, AP4 0BCF4 50-3 Manual 10 USING THE HURRICHILL™ TECHNOLOGY BLAST CHILLING All cooked food rapidly loses its quality and aroma if it is not served promptly. Natural bacteria growth, the main reason why food becomes stale, takes place at an exponential rate between 140°F and 40°F. However lower temperatures [...]

  • Page 12

    AP24BC250-3, AP24BCF300-3, AP40BC350-3, AP4 0BCF4 50-3 Manual 11 PANNING AND LOADING PANNING 1. Standard pan depth is 2-1/2”. Other depths can be used but are not reco mmended as their use would require an increase in the cycle time. 2. Stainless steel or aluminum pans are recommended, as plastic containers will increa se the chilling time. 3. Cr[...]

  • Page 13

    AP24BC250-3, AP24BCF300-3, AP40BC350-3, AP4 0BCF4 50-3 Manual 12 CONTROL PANEL FOR MODELS AP24 & AP40 BLAST CHILLERS / SHOCK FREEZERS[...]

  • Page 14

    AP24BC250-3, AP24BCF300-3, AP40BC350-3, AP4 0BCF4 50-3 Manual 13 KEYBOARD KEYS ON/OFF & START/STOP CYCLE KEYS ON/OFF SOFT CYCLE START/STOP HARD CYCLE SHOCK CYCLE PROGRAMMING KEYS AUTOMATIC CYCLE UP MANUAL CYCLE DOWN UV LIGHT CYCLE SELECT DEFROST CYCLE ENTER PRINT HEAT PROBE CYCLE KEY COMBINATIONS ¾ Initial Programming state – to initially se[...]

  • Page 15

    AP24BC250-3, AP24BCF300-3, AP40BC350-3, AP4 0BCF4 50-3 Manual 14 PROGRAMMING 1. INITIAL PROGRAMMING NOTE: Initial programming is preset at the factory. Use this section only if changes are desired. If no changes are to be made, skip to Page 17 ( 2. Programming the cycles ). a. With the display reading "OFF" , press ("START/STOP"[...]

  • Page 16

    AP24BC250-3, AP24BCF300-3, AP40BC350-3, AP4 0BCF4 50-3 Manual 15 g. To set the d ay, press or then press . 03(day) Blinks h. To set the h our, press or (be sure to continue to press the buttons until the hour and " AM" or " PM" show correctly) then press . 10(hours) Blinks i. To set the minutes, press or then press . 25(minutes)[...]

  • Page 17

    AP24BC250-3, AP24BCF300-3, AP40BC350-3, AP4 0BCF4 50-3 Manual 16 : The low food alarm temperature should be left at 35 o F. However, to make a change o. To change the temperature, press or then press . 35 Blinks p. To change to YES or NO , press or then press . YES Blinks * YES for shock freezers (AP2 4B CF300-3, AP40BCF450-3) NO for blast chillers[...]

  • Page 18

    AP24BC250-3, AP24BCF300-3, AP40BC350-3, AP4 0BCF4 50-3 Manual 17 For YES, the display will show: The printer baud rate should be left at 1200. However, to make a change: x. To change the baud rate, press or then press . 1200 Blin ks y. To change the timing, press or then press . 15 Blinks z. To change to YES or NO , press or then press . NO Blinks [...]

  • Page 19

    AP24BC250-3, AP24BCF300-3, AP40BC350-3, AP4 0BCF4 50-3 Manual 18 AUTOMATIC SOFT CYCLE PARAMETERS PROGRAMMING The LED for "A" will be "ON" . The LED'S for cycles will be blinking. c. Press . The LED for "SOFT" will be steady "ON" . d. To change t he temperature, press or then press . 28 Blinks e. To chang[...]

  • Page 20

    AP24BC250-3, AP24BCF300-3, AP40BC350-3, AP4 0BCF4 50-3 Manual 19 then press . * 0 o F for shock freezers (AP24BCF3 00-3, AP40BCF450-3) 10 o F for blast chillers (A P24BC250-3, AP40BC350-3) k. To change the temperature, press or then press . 10 Blinks ** 10 o F for shock freezers (AP2 4BCF300-3, AP40BCF450-3) 20 o F for blast chillers (A P24BC250-3,[...]

  • Page 21

    AP24BC250-3, AP24BCF300-3, AP40BC350-3, AP4 0BCF4 50-3 Manual 20 A fter about 2 seconds the display will automatically change to: The LED for "A" will be "ON" . The LED'S for cycles will be blinking. r. Press the button (for shock freezers only). The LED for "SHOCK" will be steady "ON" . s. To change the[...]

  • Page 22

    AP24BC250-3, AP24BCF300-3, AP40BC350-3, AP4 0BCF4 50-3 Manual 21 y. To change the time, press or then press . 00:30 Blinks The display will show: PARAM. PROGRA MMING UV CYCLE CYCLE TIME H 00:30 MIN PARAM. PROGRA MMING UV CYCLE PROGRAMMING COMPLETE DEFROST CYCLE PARAMETERS PROGRAMMING A fter about 2 seconds the display will automatically change to: [...]

  • Page 23

    AP24BC250-3, AP24BCF300-3, AP40BC350-3, AP4 0BCF4 50-3 Manual 22 ee. To change the time, press or then press . 05 Blinks The display will show: PARAM. PROGRA MMING HEATED PROBE CYCLE HEATING TIME 05 SEC PARAM. PROGRA MMING HEATED PROBE CYCLE PROGRAMMING COMPLETE A fter about 2 seconds the display will automatically change to: The LED for "A&qu[...]

  • Page 24

    AP24BC250-3, AP24BCF300-3, AP40BC350-3, AP4 0BCF4 50-3 Manual 23 The display will show: PARAM. PROGRA MMING MANUAL SOFT CYCLE PROGRAMMING COMPLETE MANUAL HARD CYCLE PARA METERS PROGRAMMING A fter about 2 seconds the display will automatically change to: The LED for "M" will be "ON" . The LED'S for cycles will be blinking. m[...]

  • Page 25

    AP24BC250-3, AP24BCF300-3, AP40BC350-3, AP4 0BCF4 50-3 Manual 24 tt. To change the temperature, press or then press . 35 Blinks uu. To change the temperature, press or then press . 42 Blinks The display will show: PARAM. PROGRA MMING MANUAL HARD CYCLE HOLDING LOW TEMP. 35 °F PARAM. PROGRA MMING MANUAL HARD CYCLE HOLDING HIGH TEMP. 42 °F PARAM. PR[...]

  • Page 26

    AP24BC250-3, AP24BCF300-3, AP40BC350-3, AP4 0BCF4 50-3 Manual 25 The display will show: A fter about 2 seconds the display will automatically change to: PARAM. PROGRA MMING MANUAL SHOCK CYCLE PROGRAMMING COMPLETE PARAM. PROGRA MMING MA NUAL MOD E CHOOSE PROGRAMMING CYCLE NOTE: PROGRAMMING F OR "DEFROST", "UV" & "HEAT PR[...]

  • Page 27

    AP24BC250-3, AP24BCF300-3, AP40BC350-3, AP4 0BCF4 50-3 Manual 26 OPERATION 1. AUTOMATIC MODE - SOFT CHILL a. With the display reading "OFF" , press the ( “ON/OFF” ) button. b. To select th e soft cycle, press the appropriate button . The LED for "SOFT" will be steady "ON" . c. The LED's for “AUTOMATIC” and[...]

  • Page 28

    AP24BC250-3, AP24BCF300-3, AP40BC350-3, AP4 0BCF4 50-3 Manual 27 alt alt The display will show: ernating with ernating with h. Press the (" START/STOP" ) button to start the cycle. PRESS START Blinks The display will show briefly: Then the display will show: READY TO START PRESS START 03.07.2006 10:28 AM AIR 1 75°F 00:00 R / CHICKEN 140?[...]

  • Page 29

    AP24BC250-3, AP24BCF300-3, AP40BC350-3, AP4 0BCF4 50-3 Manual 28 F INSTEAD OF AUTOMATIC you wish to select a MANUAL cycle, perform steps 1.a, 1.b, 1.c, 1.d, 1.e, 1f and 1.g (above), except in step 1.c press button instead of button . The in tho LED for "MANUAL" will then be steady "ON". The readouts se steps will be the same as [...]

  • Page 30

    AP24BC250-3, AP24BCF300-3, AP40BC350-3, AP4 0BCF4 50-3 Manual 29 ow steps 1 or 2 (above), EXCEPT in step 1.b (above) press To perform a hard chill cycle, foll instead of . . SHOCK FREEZE CYCLE w steps 1 or 2 (above), EXCEPT in step 1.b (above) press 4 To perform a shock freeze cycle, follo instead of . . UV (STERILIZATION) CYCLE , then press 5 a. T[...]

  • Page 31

    AP24BC250-3, AP24BCF300-3, AP40BC350-3, AP4 0BCF4 50-3 Manual 30 aporator fan for 5 minutes with the door open. rost cycle, press the The defrost cycle runs the ev a. To perform a def ( "DEFROST" ) button. b. Open the door. OPERATING MODE CHOOSE OPERATING CYCLE c. Press the ( "START/ST OP") button to start the defrost cycle. REA[...]

  • Page 32

    AP24BC250-3, AP24BCF300-3, AP40BC350-3, AP4 0BCF4 50-3 Manual 31 To select the heated food probe, press a. ("HEATED PROBE"). If the food probe temperature is over 30 o F, the display will show: t After a few seconds it will go back o reading: OPERATING MODE CHOOSE OPERATING CYCLE HEATED FOOD PROBE NOT NEEDED If the food probe temperature [...]

  • Page 33

    AP24BC250-3, AP24BCF300-3, AP40BC350-3, AP4 0BCF4 50-3 Manual 32 With the display reading "OFF" , press the a. ( “PRINT” ) button. b. To start printing, press the ( "START/STOP") button. OFF PRINT EVENTS MEMORY READINGS LEFT 249 After a few seconds the display will show: nd the printer will be printing. a PRINT EVENTS MEMORY[...]

  • Page 34

    AP24BC250-3, AP24BCF300-3, AP40BC350-3, AP4 0BCF4 50-3 Manual 33 LOADING A ROLL OF PAPER atterns to pop the front edge up. Lift off he light will go off. 3. Unroll several inches of paper. he slot connecting the paper partment. It can be slid in about 1/4” before it stops. printer will activate and a rubber roller will pull the paper int o the pr[...]

  • Page 35

    AP24BC250-3, AP24BCF300-3, AP40BC350-3, AP4 0BCF4 50-3 Manual 34 2. f the printer cover. Push down on one or letely off. move the r t the ribbon cartridge if there is already paper in the printer. 2. Hold the cartridge at each end with thumb and forefinger and slide it over the paper and into E AND CLEANING Four small grooves are embossed on each s[...]

  • Page 36

    AP24BC250-3, AP24BCF300-3, AP40BC350-3, AP4 0BCF4 50-3 Manual 35 or correct and efficient operation of the blast ch iller, it is necessary that the condenser be kept ely and come into contact with the whole of its surface. OTE: If additional refrigerant should be needed, be certain to use the ct e an mount as shown on the nameplate. IRING DIAGRAMS [...]

  • Page 37

    AP24BC250-3, AP24BCF300-3, AP40BC350-3, AP4 0BCF4 50-3 Manual 36[...]

  • Page 38

    AP24BC250-3, AP24BCF300-3, AP40BC350-3, AP4 0BCF4 50-3 Manual 37[...]

  • Page 39

    AP24BC250-3, AP24BCF300-3, AP40BC350-3, AP4 0BCF4 50-3 Manual 38[...]

  • Page 40

    AP24BC250-3, AP24BCF300-3, AP40BC350-3, AP4 0BCF4 50-3 Manual 39 COMPUTER CONNECTION[...]

  • Page 41

    AP24BC250-3, AP24BCF300-3, AP40BC350-3, AP4 0BCF4 50-3 Manual 40 PARTS LIST PART # DESCRIPTION 990059 PRINTER 990060 RELAY 10 A FINDER (UV) 990074 TRANSFORMER 208V/24V/12V 990075 TRANSFORMER F OR PRINTER 990103 ELECTRONIC BOARD "BLUE SYS" (D) 990104 PC CONNECTION BOX 990105 CONNECTION CABLE, SERIAL 990108 AIR PROBE PT100 990129 EVAPORATOR[...]

  • Page 42

    AP24BC250-3, AP24BCF300-3, AP40BC350-3, AP4 0BCF4 50-3 Manual 41 STANDARD WARRANTY AMERICAN PANEL CORP. 5800 S.E. 78th Street, Ocala, Florida 34472-3412 American Panel Corporation products are warranted to the original user installed within the United States and Puerto Rico to be free from defects in materials and workmanship under normal use and s[...]

  • Page 43

    AP24BC250-3, AP24BCF300-3, AP40BC350-3, AP4 0BCF4 50-3 Manual 42 ORDERING PRINTER SUPPLIES (RIBBON & PAPER) Replacement paper and ribbons for the optional printe r for your blast chiller can be ordered from a local distributor of Weigh-Tronix supplies. To locate a distributor near you: If you have access to the internet:  Go to www.wtxweb.co[...]