Taylor 382 manual

Model 382 (W ith RC25) Slu sh Freezer Oper ator ’ s Manual 053105 - M 10/98[...]

Com plete this page for quick r efer ence when ser vice is r equir ed: T aylor Di stributor: Address: Phone: Serv ice: Par ts: Date of Installation: Infor mation found on the 382 data l abel: Model Number: Seri al Number: Electrical S pecs: V oltage Cycle Phase Maximum Fuse Size: Amps Minimum Wi re Ampacity: Amps Part N umber: Infor mation found on[...]

T able of Cont ents Models 3 82 RC2 5 T able of Contents Section 1 T o the Installer 1 ............................................ Installation Instructions 1 ................................................. Electri cal Connections 1 ................................................. Section 2 T o the Oper ator 5 ..................................[...]

Mo del s 382/RC25 T ab le o f Co nten ts T able of Contents - - Page 2 Sec tion 7 I mpor tant: O perator C hecklis t 21 .............................. During Cl eaning and Sanitizi ng 21 ......................................... T roubleshooting Bacterial C ount 21 ........................................ Regular Maintenance Checks 21 .............[...]

1 Mo del s 382/RC25 T o the I nstaller 050722 Section 1 T o t he Installer This ma chine is des igned for indoor use only . DO NOT inst all t he machine in an area where a water jet could be used to clean or rinse t he machine. Failur e to f ollow this ins tr uction m ay res ult in serious electr ical shoc k. Installation Instructions Pr eparation [...]

2 T o th e Installer Mo del s 382/RC25 Refr iger ation Cha rging and Li ne Constr uction The dispens ing unit is s hipped with a ref rigerant holding charge t hat is suffic ient enough t o prevent moist ure cont aminat ion (8 oz. /227 g. HP62) . This holding charge will become part of the tot al system charge. The c ondensing unit is shipped wit h [...]

3 Mo del s 382/RC25 T o the I nstaller Note: 5/ 8” indiv idual line lengths ar e not t o exceed 75 f t. (22.8 m ) max imum lengt h each. T otal line length is not t o exceed 150 ft . ( 45.7 m) . 5/ 8” line + 5/ 8” line + 3/4” line = 150 ft . or less . Figur e 2 Compressor Condenser Liquid Refrigerant Reciever CONDENSING UNIT Access V alve D[...]

4 T o th e Installer Mo del s 382/RC25 Step 5 Evac uate t he field cons tr ucted r efr igerant lines using the ac cess f it tings br azed on t he condensing end of the refr igerat ion lines. Step 6 When the eva cuation pro cess is complete, reli eve the vacuum with 4 oz. (1 13 g. ) of HP62 ref riger ant per line, for a t otal of 8 oz. (227 g.) This[...]

5 Mo del s 382/RC25 T o th e Operator 050906 Sec tion 2 T o the Opera tor The f reezer you have purchased has been caref ully engineered and manuf act ured to giv e you dependable operat ion. T he T ay lor equipment , when properly operat ed and cared f or , will pr oduce a consis tent quality produc t. Like all mechanic al product s, t his machine[...]

6 Safety Model s 382/ RC25 050722 Se cti on 3 Sa fety We at T aylor Company are concerned about t he saf ety of the operator when he or she comes in contact wit h the f reezer and it s part s. T aylor has gone to extr eme effort s t o design and manuf act ure built- in safety feat ures t o prot ect both you and the s ervic e t echnician. As an ex a[...]

7 Mo del s 382/RC25 Op erato r Parts I den ti fi catio n Section 4 Operator Parts Identif ication Item Descripti on Part No. 1 REMOTE CONDENSING UNI T RC 25 2 P ANEL - - SIDE LEFT 052117 3 COVER- - HOPPER - - 12 QT 045416 4 P ANEL A.- -REAR X521 15 5 P ANEL - - S IDE RI GHT 051713 6 GASKET - - BASE P AN 051868 7 TRA Y A.- -DRIP X46848 Item Descript[...]

8 Op erato r Parts I den ti fi catio n Mo del s 382/RC25 Beater Door A ssembly Item Descripti on Part No. 1 KNOB- - DRA W V AL VE - -BLACK 047358 2 SCREW- -1/4 - - 20X9/16 THUM B - - 300 047632 3 PLA TE - - DRA W SPOUT MOUNT 049275 4 SPOUT - - DOOR ZERO W ASTE 049276- - BLA 5 O- -RING- - 2.375 OD X 1/16W 046830 6 SPRING- - COMP .845X .055X3.5 04735[...]

9 Mo del s 382/RC25 Op erato r Parts I den ti fi catio n Accessor ies Item Descripti on Part No. 1 BRUSH- - MIX PUMP BODY - - 3 ”X7” 023316 2 BRUSH- -DRA W V AL VE 1”X2”X 17” 013073 3 BRUSH- - DOUBLE ENDED 013072 4 BRUSH- - REAR BRG 1IN. DX2IN.L 013071 5 LUBRICANT- -T A YLOR HI PERF - -4 048232 6 SANITI ZER KA Y - - 5 R (C ASE OF 125 P AC[...]

10 Impor tant: T o the Oper ator Mo del s 382/RC25 Section 5 Important: T o the Operator ADD MIX MIX OUT 2 1 3 4 5 6 Item Descripti on 1 Control S witc h 2 Fill Swit ch 3 Add Mix Light 4 Mix O ut Light 5 Vi scosity Contro l 6 Display Light Switc h (Opt ional) Sym bol Legend = T he “O N/A UTO” sy mbol. = T he “O FF ” sy mbol. = T he “WASH?[...]

11 Mo del s 382/RC25 Imp ort ant : T o th e Op erator Fill Switch (Item 2) The f ill swit ch is located under the cont rol channel. T he “ON” position enables refriger ation when the cont rol switc h is in t he “AUTO” posit ion. The “O N” position enables the f ill system to r eplenish and maint ain product levels in t he f reezing cy l[...]

12 Op erati ng Pro ced ures Mo del s 382/RC25 Section 6 Operating Procedures We begin our instr uct ions at the point where t he parts are disas sembled and laid out to dr y from t he previous night’s cleaning. The f ollowing procedur es will explain how t o assem ble the par ts int o the f reez er , s anitize t hem, and prime t he fr eezer wit h[...]

13 Mo del s 382/RC25 Op erati ng P roced ures If the blades are in good condit ion, as semble t he clips on the blades. Ins tall one sc raper blade and c lip over the t wo holding pins on one side of the beat er . Holding the blade and clip on t he beater, turn t he ass embly over and ins tall t he second s craper blade and c lip. Figur e 8 Holding[...]

14 Op erati ng Pro ced ures Mo del s 382/RC25 Place t he draw valv e spring ov er the s haft end on the draw valv e. Figur e 13 Inser t t he draw v alve and spring int o the door spout until t he thr eaded end of t he s haft passes t hrough t he hole in the end of the door spout . Thread t he draw valve k nob onto t he end of t he draw valv e shaft[...]

15 Mo del s 382/RC25 Op erati ng P roced ures Figur e 19 Place t he large o-ring into the groove on the back side of t he door and lubric ate t he inst alled o-ring. Figur e 20 Place t he door bearing int o t he back side of the door . Note: Do not lubricat e the door bear ing. Step 5 Inst all t he freez er door . A lign the t orque rotor int o the[...]

16 Op erati ng Pro ced ures Mo del s 382/RC25 Step 8 Inst all t he front drip t ray and the splash shield under the door s pout. Figur e 24 Sani tizing Step 1 Fi ll S ystem. Disconnec t t he pr oduct s upply lines f rom the mix delivery cont ainer . P repare t wo gallons (7. 6 liter s) of an appr oved 100 PPM sanitizing s olution (Exampl e: Kay- - [...]

17 Mo del s 382/RC25 Op erati ng P roced ures Step 6 Place t he cont rol swit ch in t he “OF F ” posit ion. Place an empt y mix pail beneat h the door spout. O pen the dr aw valve and dr aw off all of the s anitizing solut ion. W hen the sanit izer s tops f lowing fr om t he door s pout, close the draw va lve. Figur e 28 Step 7 Replace the hopp[...]

18 Op erati ng Pro ced ures Mo del s 382/RC25 Closing P r ocedure T o disassem ble the unit s, t he f ollowing items will be needed: S T wo cleaning pails S Necess ary brus hes prov ided with f reezer S Cleaner S Single ser vice t owels Dr aining P roduct Fr om The Freez ing Cylinder Step 1 Place t he fill s witch in the “OF F” pos ition. Place[...]

19 Mo del s 382/RC25 Op erati ng P roced ures Step 3 Place t he cont rol switc h in t he “WASH” posit ion. W ith a mix pail beneat h the door spout, open t he draw valve. Drain all t he rinse wat er fr om the fr eezing cylinder . When t he rinse wat er s tops f lowing fr om the door spout, close t he draw valv e and place the c ontr ol switc h [...]

20 Op erati ng Pro ced ures Mo del s 382/RC25 Disassem bly BE SU RE TH E CONTR OL SWITCH IS IN THE “OFF” P OSITION. Step 1 Remove t he tor que arm, handscr ews, f reezer door , beater assem bly , s craper blades, t orque r otor , and the drive s haft , and t ake t hese part s t o t he sink for cleaning. Step 2 Remove the f ront drip tr ay and s[...]

21 Mo del s 382/RC25 Imp ort ant : Op erato r Checkl ist Section 7 Important: Operator Checklist Dur ing Cl eaning and Sani tizing AL W A YS FOLLOW LOCAL HEAL TH CODES. Cleaning and saniti zing schedules are gover ned by your S tat e or local regulator y agencies and must be followed acc ordingly . The f ollowing c heck point s should be st ressed [...]

22 T roubles hooting Guide Mo del s 382/RC25 Section 8 T roubleshooting Guide PROBL EM PROBABLE CAUSE REMEDY PA G E REF . 1. No product is being dispensed wit h the dr aw valve open. a. Pr oduct f reeze- up due to improper pr oduct mix ing. a. F ollow direct ions f or mixing pr oduct c aref ully . -- -- b. T he tor que arm is not installed. b. I ns[...]

23 Mo del s 382/RC25 T r oubleshoot ing Guide PROBL EM PROBABLE CAUSE REMEDY PA G E REF . 4. The f reezing cy linder walls are sc ored. a. Br oken beat er pins. a. Repair or replac e the beater ass embly . -- -- b. T he gear unit is out of alignment . b. Cont act a s ervic e technic ian. -- -- c. T he beater as sembly is bent. c. Repair or r eplace[...]

24 T roubles hooting Guide Mo del s 382/RC25 PROBL EM PROBABLE CAUSE REMEDY PA G E REF . 8. The unit is not freezing product when placed in the “ AUTO” m ode. a. T he tor que rotor is bound, leaving the t orque ar m in the cold pos ition. Ther efore t he com pressor will not run. a. F ree t he torque r otor. -- -- b. T he tor que arm is bent . [...]

25 Mo del s 382/RC25 Part s Repl acement S ched ul e Section 9 Parts Replacement Schedule P ART DESCRI PT IO N EVER Y 3 MO NTHS EVER Y 6 MONTHS ANNUALL Y Scr aper Blade Inspec t & Replac e if Nece ssary Mini mum Drive S haft S eal X Fr eezer Door O- Ring X Door Port O -Ring X Fr ont Bearing X Door Spout O -Ring X Drive Shaf t O -Ring X T orque [...]

Section 10 Parts List + A vailabl e Separat ely 26 Parts List Mo del s 382/RC25 DESCRI PT IO N P ART NUMBER QTY . W ARR. CLASS REMARKS P ART S UPDA TE ARM- - TORQUE 014500 1 103 BEARING - - FRONT - - TORQU E*382- - 384* 052005 1 000 BEARING - - GUIDE 014496 1 000 BEARING - - UNIT REAR 025629 1 103 BEATER A. - - TORQ UE *382 - - 384* X51 105 1 103 +[...]

27 + A vailabl e Separat ely Mo del s 382/RC25 Parts List DESCRI PT IO N P ARTS UPDA TE REMARKS W ARR. CLASS QTY . P ART NUMBER +SCR EW - - 1/4 - - 20X9/16 TH UMB - - 300 047632 2 103 +PLUG - - PR IME *380/1* 046833 1 103 +O- - RING - - 9/3 2 OD X 1/1 6 WAL L 029751 1 000 +SPOUT - - DO OR ZERO WASTE 049276- - B LA 1 103 +O - - RI NG - - 2.375 O D X[...]

+ A vailabl e Separat ely 28 Parts List Mo del s 382/RC25 DESCRI PT IO N P ARTS UPDA TE REMARKS W ARR. CLASS QTY . P ART NUMBER P AN - - D RIP * 380/1* 046852 1 103 P ANE L A. - - FR ON T *382* X51097 1 103 P ANE L A. - - RE AR* 382* X521 15 1 103 I NCLUDES 2- - 021 106 NUT SERT S P ANE L- - SID E *3 82- -3- - 4* RI GHT 051713 1 103 +CLIP- - SPRING[...]

29 + A vailabl e Separat ely Mo del s 382/RC25 Parts List DESCRI PT IO N P ARTS UPDA TE REMARKS W ARR. CLASS QTY . P ART NUMBER +BOOT- - T OGGLE SWI TCH 043398 1 000 SWI TCH- - TOGGL E - - DPDT*ON- - OFF- - ON 014464 1 103 TIMER A.- - DELA Y ON MAKE- - 2 MIN. X49541 - - 12 1 103 TORQ UE A. * 382* X51081 1 103 O- -RI N G- -T OR Q U E 018550 1 000 TR[...]

+ A vailabl e Separat ely 30 Parts List Mo del s 382/RC25 RC2 5 Condensing U nit DESCRI PT IO N P ART NUMBER RC25 QTY . W ARR. CLASS REMARKS P ART S UPDA TE BOOT- - ROT OLOCK V AL VE 0371 16 1 000 J 7032493/P RIO R (TEC UMSE H) BLO CK - - TE RMIN AL 2P - - L1, L2 039422 1 103 J 7032493/UP ( BRI STOL) CAP- - DUST - - BULKHEAD COUPLI NG 048427 2 000 [...]

31 + A vailabl e Separat ely Mo del s 382/RC25 Parts List DESCRI PT IO N P ARTS UPDA TE REMARKS W ARR. CLASS RC25 QTY . P ART NUMBER +BLAD E - - FAN 031532 1 103 P A N E L - - B A C K&S I D E* R C 2 5 * 049164 1 103 J 7032493/PR IOR ( TECU MSEH ) P A N E L - - B A C K&S I D E* R C 2 5 * 050162 1 103 J 7032493/UP ( BRIS TOL) P ANEL- - CORNER[...]

Model 3 82 051061 - - 12[...]

Model 3 82 051061 - - 40[...]