Graco 222839 Series A manual

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Buen manual de instrucciones

Las leyes obligan al vendedor a entregarle al comprador, junto con el producto, el manual de instrucciones Graco 222839 Series A. La falta del manual o facilitar información incorrecta al consumidor constituyen una base de reclamación por no estar de acuerdo el producto con el contrato. Según la ley, está permitido adjuntar un manual de otra forma que no sea en papel, lo cual últimamente es bastante común y los fabricantes nos facilitan un manual gráfico, su versión electrónica Graco 222839 Series A o vídeos de instrucciones para usuarios. La condición es que tenga una forma legible y entendible.

¿Qué es un manual de instrucciones?

El nombre proviene de la palabra latina “instructio”, es decir, ordenar. Por lo tanto, en un manual Graco 222839 Series A se puede encontrar la descripción de las etapas de actuación. El propósito de un manual es enseñar, facilitar el encendido o el uso de un dispositivo o la realización de acciones concretas. Un manual de instrucciones también es una fuente de información acerca de un objeto o un servicio, es una pista.

Desafortunadamente pocos usuarios destinan su tiempo a leer manuales Graco 222839 Series A, sin embargo, un buen manual nos permite, no solo conocer una cantidad de funcionalidades adicionales del dispositivo comprado, sino también evitar la mayoría de fallos.

Entonces, ¿qué debe contener el manual de instrucciones perfecto?

Sobre todo, un manual de instrucciones Graco 222839 Series A debe contener:
- información acerca de las especificaciones técnicas del dispositivo Graco 222839 Series A
- nombre de fabricante y año de fabricación del dispositivo Graco 222839 Series A
- condiciones de uso, configuración y mantenimiento del dispositivo Graco 222839 Series A
- marcas de seguridad y certificados que confirmen su concordancia con determinadas normativas

¿Por qué no leemos los manuales de instrucciones?

Normalmente es por la falta de tiempo y seguridad acerca de las funcionalidades determinadas de los dispositivos comprados. Desafortunadamente la conexión y el encendido de Graco 222839 Series A no es suficiente. El manual de instrucciones siempre contiene una serie de indicaciones acerca de determinadas funcionalidades, normas de seguridad, consejos de mantenimiento (incluso qué productos usar), fallos eventuales de Graco 222839 Series A y maneras de solucionar los problemas que puedan ocurrir durante su uso. Al final, en un manual se pueden encontrar los detalles de servicio técnico Graco en caso de que las soluciones propuestas no hayan funcionado. Actualmente gozan de éxito manuales de instrucciones en forma de animaciones interesantes o vídeo manuales que llegan al usuario mucho mejor que en forma de un folleto. Este tipo de manual ayuda a que el usuario vea el vídeo entero sin saltarse las especificaciones y las descripciones técnicas complicadas de Graco 222839 Series A, como se suele hacer teniendo una versión en papel.

¿Por qué vale la pena leer los manuales de instrucciones?

Sobre todo es en ellos donde encontraremos las respuestas acerca de la construcción, las posibilidades del dispositivo Graco 222839 Series A, el uso de determinados accesorios y una serie de informaciones que permiten aprovechar completamente sus funciones y comodidades.

Tras una compra exitosa de un equipo o un dispositivo, vale la pena dedicar un momento para familiarizarse con cada parte del manual Graco 222839 Series A. Actualmente se preparan y traducen con dedicación, para que no solo sean comprensibles para los usuarios, sino que también cumplan su función básica de información y ayuda.

Índice de manuales de instrucciones

  • Página 1

    ST AINLESS STEEL Check–Mate 200 Pumps t WITH PRIMING PIST ON, AND SEVERE-DUTY ROD AND CYLINDER Model 222839, Series A 23:1 Ratio Monark r Pump 180 psi (1.2 MPa, 12 bar) Maximum Air Input Pressure 4140 psi (29 MPa, 285 bar) Maximum Fluid Working Pressure Model 222907, Series A 46:1 Ratio President r Pump 100 psi (0.7 MPa, 7 bar) Maximum Air Input [...]

  • Página 2

    2 308200 Symbols W arning Symbol W ARNING This symbol alerts you to the possibility of serious injury or death if you do not follow the instructions. Caution Symbol CAUTION This symbol alerts you to the possibility of damage to or destruction of equipment if you do not follow the instructions. W ARNING INSTRUCTIONS EQUIPMENT MISUSE HAZARD Equipment[...]

  • Página 3

    308200 3 W ARNING SKIN INJECTION HAZARD Spray from the spray gun/dispense valve, hose leaks or ruptured components can inject fluid into your body and cause extremely serious injury , including the need for amputation. Fluid splashed in the eyes or on the skin can also cause serious injury . D Fluid injected into the skin might look like just a cut[...]

  • Página 4

    4 308200 W ARNING FIRE AND EXPLOSION HAZARD Improper grounding, poor ventilation, open flames or sparks can cause a hazardous condition and result in a fire or explosion and serious injury . D Ground the equipment and the object being sprayed. Refer to Grounding on page 6. D If there is any static sparking or you feel an electric shock while using [...]

  • Página 5

    308200 5 Installation General Information NOTE: Reference numbers and letters in parentheses in the text refer to the callouts in the figures and the parts drawings. NOTE: If you supply your own accessories, be sure they are adequately sized and pressure–rated to meet the system’s requirements. Fig. 2 is only a guide for selecting and installin[...]

  • Página 6

    6 308200 Installation Fluid Line Accessories Install the following accessories in the positions shown in Fig. 2, using adapters as necessary: D A fluid drain valve (N) is required in your system to relieve fluid pressure in the hose and gun (see the WARNING at left). Screw the drain valve into the open branch of a tee mounted in the fluid line. Ins[...]

  • Página 7

    308200 7 Installation Fig. 2 01058 KEY A Pump B Pneumatic Elevator Cart C Wiper Plate D Air Hose E Air Manifold F Air Line Quick Disconnect Coupler G Pump Runaway V alve H Air Line Lubricator J Bleed-T ype Master Air V alve (required, for pump) K Air Regulator L Air Line Filter M Bleed-T ype Master Air V alve (for accessories) N Fluid Drain V alve [...]

  • Página 8

    8 308200 Operation Pressure Relief Procedure W ARNING SKIN INJECTION HAZARD The system pressure must be manually relieved to prevent the system from starting or dispensing accidentally . Fluid under high pressure can be injected through the skin and cause serious injury . T o reduce the risk of an injury from injection, splashing fluid, or moving p[...]

  • Página 9

    308200 9 Operation Flush the Pump Before First Use The pump is tested with lightweight oil, which is left in to protect the pump parts. If the fluid you are using may be contaminated by the oil, flush it out with a compatible solvent. See Flushing on page 10. Starting and Adjusting the Pump W ARNING MOVING P ARTS HAZARD See Fig. 3. The priming pist[...]

  • Página 10

    10 308200 Operation Shutdown and Care of the Pump For overnight shutdown, stop the pump at the bottom of the stroke to prevent fluid from drying on the ex- posed displacement rod and damaging the throat packings. Relieve the pressure. Always flush the pump before the fluid dries on the displacement rod. Refer to Flushing below . Flushing W ARNING F[...]

  • Página 11

    308200 1 1 T roubleshooting W ARNING T o reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the Pressure Relief Procedure on page 8. 1. Relieve the pressure. 2. Check all possible problems and causes before disassembling the pump. PROBLEM CAUSE SOLUTION Pump fails to operate. Restricted line or inadequa[...]

  • Página 12

    12 308200 Service Required T ools D T orque wrench D Bench vise, with soft jaws D Rubber mallet D Hammer D Razor or other sharp tool D 8 mm (5/16 in.) dia. brass rod D 8 mm, 1 1 mm, 15 mm, 25 mm, 3/4 in., and 7/8 in. open–end wrenches D 17 mm box or socket wrench D 22 mm crow’s–foot wrench D Adjustable wrenches D 24 in. adjustable wrench D Th[...]

  • Página 13

    308200 13 Service Reconnecting the Displacement Pump W ARNING T o reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the Pressure Relief Procedure on page 8. 1. Orient the pump’s fluid outlet to the air motor’s air inlet as was noted in step 3 under Disconnecting the Displacement Pump. Position the [...]

  • Página 14

    14 308200 Service Disassembly When disassembling the pump, lay out all removed parts in sequence, to ease reassembly . Refer to Fig. 7. NOTE: Repair Kit 222784 is available separately to replace the piston and intake valve seals. For the best results, use all the new parts in the kit. Kit parts are marked with one asterisk, for example (8*). See Di[...]

  • Página 15

    308200 15 Service 15. T o disassemble the piston guide assembly (V), place the flats of the piston seat (15) in a vise. Close the jaws just tight enough to hold the part; it can be damaged by squeezing it too tightly . Using an 8 mm (5/16 in.) dia. brass rod, unscrew the piston guide (12) from the piston seat (15). See Fig. 5. Remove the piston sea[...]

  • Página 16

    Fig. 7 01060 12 2 33 10 14 U (See detai l belo w .) 24 22 20 16 15 21 4 5 6 3 DET AIL OF THROA T P ACKINGS 7 11 8 23 25 9 10 1 DET AIL OF INT AKE CHECK V AL VE 17 18 26 19 13 DET AIL OF PISTON CHECK V AL VE 1 1 (REF) 17 (REF) 16 (REF) V (See d etail at le ft.) 27 30 AA BB 1 3 2 1 Remove. Leave installed; clean bleed hole on underside. Remove only i[...]

  • Página 17

    308200 17 Service Reassembly Refer to Fig. 8 for reassembly . 1. Place an 8 mm (5/16 in.) dia. brass rod lengthwise in a vise. Install a new piston seal (14*) on the piston seat (15). Apply thread lubricant to the threads of the piston guide (12). Place the piston guide (12) securely on the brass rod. Using a 22 mm crow’s-foot, screw the piston s[...]

  • Página 18

    18 308200 Service 5. Lubricate the o-rings (10*) and install them on the cylinder (1 1). Apply thread lubricant to the top threads of the cylinder . Using a 24 in. adjustable wrench on the flats of the cylinder , screw it into the outlet housing (9). T orque to 159–221 N.m (1 17–163 ft-lb). 6. Lubricate the throat packings and glands, and insta[...]

  • Página 19

    21 Fig. 8 01060 10* 14* U (See detai l belo w .) 24 n 4 n 5 n 6 3 n DET AIL OF THROA T P ACKINGS *8 9 10* 1 DET AIL OF PISTON CHECK V AL VE 1 1 (REF) 17 (REF) 16 (REF) V (See d etail at le ft.) 2 33 22 20 16 7 11 23 1 (REF) 12 15 13 18 25 27 *30 DET AIL OF INT AKE CHECK V AL VE *26 *19 BB AA 17 3 2 6 5 4 1 3 2 6 5 7 9 10 8 11 7 9 10 8 11 T orque to[...]

  • Página 20

    20 308200 Parts Model 222839, Series A 23:1 Ratio Monark Pump (includes items 101–1 13) Ref. No. Part No. Description Qty . 101 222791 AIR MOTOR, Monark 1 (see 307043 for parts) 102 24B190 KIT , tie rod 3 103 184162 ROD, adapter 1 104 184100 NUT , coupling 1 105 184131 COLLAR, coupling 2 106 109209 NUT , hex, self-locking; with 3 nylon insert; M1[...]

  • Página 21

    308200 21 Parts Model 222907, Series A 46:1 Ratio President Pump (includes items 101–1 13) Ref. No. Part No. Description Qty . 101 222772 AIR MOTOR, President 1 (see 306982 for parts) 102 24B190 KIT , tie rod 3 103 184160 ROD, adapter 1 104 184100 NUT , coupling 1 105 184131 COLLAR, coupling 2 106 109209 NUT , hex, self-locking; with 3 nylon inse[...]

  • Página 22

    Model 222814, Series A Displacement Pump (includes items 1–33) 01062B 12 1 (REF) 2 3 {n n{ 6 *8 9 *10 14 } 11 15 21 1 27 26* l l *19 18 21 (REF) 24 23 7 10* 4 {n 33 25 l 16 17 20 30 }l 13 n 5 22 42 22 308200 Displacement Pump Parts[...]

  • Página 23

    308200 23 Displacement Pump Parts Model 222814, Series A Displacement Pump (includes items 1–42) Ref. No. Part No. Description Qty . Ref. No. Part No. Description Qty . 1 184101 ROD, displacement; sst 1 2 184423 NUT , packing; sst 1 3 {n 109301 V–P ACKING, PTFE 2 4 {n 184171 GLAND, female; sst 1 5 n 109251 V–P ACKING, UHMWPE 3 6 {n 184221 GLA[...]

  • Página 24

    24 308200 T echnical Data (222839 Monark) W ARNING Be sure that all fluids and solvents used are chemically compatible with the Wetted Parts listed below . Always read the manufacturer ’ s literature before using fluid or solvent in this pump. Category Data Maximum fluid working pressure 4140 psi (29 MPa, 285 bar) Maximum air input pressure 180 p[...]

  • Página 25

    308200 25 T echnical Data (222839 Monark) T o find Fluid Outlet Pressure (psi/MPa/bar) at a specific fluid flow (lpm/gpm) and operating air pressure (psi/MPa/bar): 1. Locate fluid flow rate along bottom of chart. 2. Follow vertical line up to intersection with selected fluid outlet pressure curve. 3. Follow left to scale to read fluid outlet pressu[...]

  • Página 26

    26 308200 T echnical Data (222907 President) W ARNING Be sure that all fluids and solvents used are chemically compatible with the Wetted Parts listed below . Always read the manufacturer ’ s literature before using fluid or solvent in this pump. Category Data Maximum fluid working pressure 4600 psi (32 MPa, 317 bar) Maximum air input pressure 10[...]

  • Página 27

    308200 27 T echnical Data (222907 President) T o find Fluid Outlet Pressure (psi/MPa/bar) at a specific fluid flow (lpm/gpm) and operating air pressure (psi/MPa/bar): 1. Locate fluid flow rate along bottom of chart. 2. Follow vertical line up to intersection with selected fluid outlet pressure curve. 3. Follow left to scale to read fluid outlet pre[...]

  • Página 28

    28 308200 Dimensions Pump ABCD Model 222-839 1 147 mm 365 mm 782 mm 328 mm (45.2 in.) (14.35 in.) (30.8 in.) (12.9 in.) 222-907 1207 mm 418 mm 789 mm 328 mm (47.5 in.) (16.45 in.) (31.0 in.) (12.9 in.) Model 222907 Shown A B C D 01057[...]

  • Página 29

    308200 29 Mounting Hole Layout Model 222907 PRESIDENT PUMP Model 222839 MONARK PUMP 63.5 mm (2.50”) 22.2 mm (0.875”) 62.50 mm (2.461”) 38.5 mm (1.516”) 31.2 mm (1.230”) 54.1 mm (2.131”) 44.5 mm (1.750”) 7.1 mm (0.281”) diameter (2) 1 1.4 mm (0.449”) diameter (3) 63.5 mm (2.50”) 54.1 mm (2.130”) 31.25 mm (1.230”) 62.50 mm (2.[...]

  • Página 30

    30 308200 Graco Standard W arranty Graco w arrants all equipment manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco w ill, for a period of twelve months from th[...]