Frymaster H55 manual

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Buen manual de instrucciones

Las leyes obligan al vendedor a entregarle al comprador, junto con el producto, el manual de instrucciones Frymaster H55. La falta del manual o facilitar información incorrecta al consumidor constituyen una base de reclamación por no estar de acuerdo el producto con el contrato. Según la ley, está permitido adjuntar un manual de otra forma que no sea en papel, lo cual últimamente es bastante común y los fabricantes nos facilitan un manual gráfico, su versión electrónica Frymaster H55 o vídeos de instrucciones para usuarios. La condición es que tenga una forma legible y entendible.

¿Qué es un manual de instrucciones?

El nombre proviene de la palabra latina “instructio”, es decir, ordenar. Por lo tanto, en un manual Frymaster H55 se puede encontrar la descripción de las etapas de actuación. El propósito de un manual es enseñar, facilitar el encendido o el uso de un dispositivo o la realización de acciones concretas. Un manual de instrucciones también es una fuente de información acerca de un objeto o un servicio, es una pista.

Desafortunadamente pocos usuarios destinan su tiempo a leer manuales Frymaster H55, sin embargo, un buen manual nos permite, no solo conocer una cantidad de funcionalidades adicionales del dispositivo comprado, sino también evitar la mayoría de fallos.

Entonces, ¿qué debe contener el manual de instrucciones perfecto?

Sobre todo, un manual de instrucciones Frymaster H55 debe contener:
- información acerca de las especificaciones técnicas del dispositivo Frymaster H55
- nombre de fabricante y año de fabricación del dispositivo Frymaster H55
- condiciones de uso, configuración y mantenimiento del dispositivo Frymaster H55
- marcas de seguridad y certificados que confirmen su concordancia con determinadas normativas

¿Por qué no leemos los manuales de instrucciones?

Normalmente es por la falta de tiempo y seguridad acerca de las funcionalidades determinadas de los dispositivos comprados. Desafortunadamente la conexión y el encendido de Frymaster H55 no es suficiente. El manual de instrucciones siempre contiene una serie de indicaciones acerca de determinadas funcionalidades, normas de seguridad, consejos de mantenimiento (incluso qué productos usar), fallos eventuales de Frymaster H55 y maneras de solucionar los problemas que puedan ocurrir durante su uso. Al final, en un manual se pueden encontrar los detalles de servicio técnico Frymaster en caso de que las soluciones propuestas no hayan funcionado. Actualmente gozan de éxito manuales de instrucciones en forma de animaciones interesantes o vídeo manuales que llegan al usuario mucho mejor que en forma de un folleto. Este tipo de manual ayuda a que el usuario vea el vídeo entero sin saltarse las especificaciones y las descripciones técnicas complicadas de Frymaster H55, como se suele hacer teniendo una versión en papel.

¿Por qué vale la pena leer los manuales de instrucciones?

Sobre todo es en ellos donde encontraremos las respuestas acerca de la construcción, las posibilidades del dispositivo Frymaster H55, el uso de determinados accesorios y una serie de informaciones que permiten aprovechar completamente sus funciones y comodidades.

Tras una compra exitosa de un equipo o un dispositivo, vale la pena dedicar un momento para familiarizarse con cada parte del manual Frymaster H55. Actualmente se preparan y traducen con dedicación, para que no solo sean comprensibles para los usuarios, sino que también cumplan su función básica de información y ayuda.

Índice de manuales de instrucciones

  • Página 1

    Frymaster, a member of the Co mmercial Food Equipm ent Serv ice Association, recommends using CFES A Certified Tec hnicians. 24-Hour Service Hotline 1-800-551-8633 www.frymaster.com E-mail: service@frymaster.com AUGUST 2009 *8195991* Pro H55-Series Gas Fryers Installation and Operation Manual[...]

  • Página 2

    www.frymaster .com Frymaster Domestic FR Y MASTER DOMESTIC W ARRANTY WHA T IS CO VERED This warranty covers all def ects in workmanship and material in all commercial cooking appliances and computer/controller equipmen t manufactured by Frymaster and sold within the domestic United States , except as excluded belo w . WHO IS CO VERED This warranty [...]

  • Página 3

    ii NOTICE IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS MANITOWOC FOODSERVICE EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY FROM FRYMASTER DEAN, OR ANY OF ITS AUTHORIZED SERVICE CENTERS, AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS WARRANTY WILL BE VOID. FURTHER, FRYMA[...]

  • Página 4

    iii DANGER No structural material on the fryer should be altered or removed to accommodate placement of the fryer under a hood. Questions? Call the Frymaster Dean Service Hotline at 1-800-551-8633. DANGER Adequate means must be provided to limit the movement of this appliance without depending upon the gas line connection. Single fryers equipped wi[...]

  • Página 5

    iv PRO H55 SERIES GAS FRYER INSTALLATION & OPERATION MANUAL TABLE OF CONTENTS CHAPTER 1: General Information 1.1 Applicability and Validity ................................................................................................. 1-1 1.2 Parts Ordering and Service Information .............................................................[...]

  • Página 6

    1-1 PRO H55 SERIES GAS FRYER CHAPTER 1: GENERAL INFORMATION 1.1 Applicability and Validity The Pro H55 Series Gas Fryer has been approved by the European Union for sale and installa- tion in the following EU countries: AT, BE, DE, DK, ES, FI, FR, GB, IE, IT, LU, NL, NO, PT and SE. This manual is applicable to and valid for all Pro H55 Series Gas Fr[...]

  • Página 7

    1-2 1.3 Safety Information Before attempting to operate your unit, read the instructions in this m anual thoroughly. Throughout this manual, you will find notations enclosed in double-bordered boxes sim ilar to the ones that follow. CAUTION CAUTION boxes contain information about actions or conditions that may cause or result in a malfunction of yo[...]

  • Página 8

    1-3 1.5 Equipment Description Pro H55 Series high-efficiency ga s fryers employ a unique infrared burner system that uses up to 43% less energy to cook the same volume as conventi onal open-burner fryers. Models in this series include PH55, FMPH55, and FPPH55 variants. PH55 m odels have no built-in filtration system. FPPH55 models have a built-in F[...]

  • Página 9

    1-4 QUALIFIED INSTALLATION PERSONNEL Qualified installation personnel are individuals, firm s, corporations, and/or comp anies which, either in person or through a representative, are engaged in and are responsible for the installation of gas- fired appliances. Qualified personnel must be expe rienced in such work, be familiar with all gas precauti[...]

  • Página 10

    2-1 PRO H55 SERIES GAS FRYER CHAPTER 2: INSTALLATION INSTRUCTIONS 2.1 General Installation Requirements Qualified, licensed, and/or authorized installati on or service personnel, as defined in Section 1.7 of this manual, should perform all installa tion and service on Frymaster equipment. Conversion of this appliance from one type of gas to another[...]

  • Página 11

    2-2 One of the most important considerations of effi cient fryer operation is ventilation. Make sure the fryer is installed so that products of combusti on are rem oved efficiently, and that the kitchen ventilation system does not produce drafts that interfere with burner operation. The fryer flue opening must not be placed close to the intake of t[...]

  • Página 12

    2-3 DANGER This appliance requires electrical power for operation. Place the gas control valve in the OFF position in case of a prolonged power outage. Do not attempt to operate this appliance during a power outage. AUSTRALIAN REQUIREMENTS To be installed in accordance with AS 5601 / AG 601, local authority, gas, electricity, and any other relevant[...]

  • Página 13

    2-4 2. Single unit fryers must be stabilized by installing re straining chains on fryers equipped with casters or anchor straps on fryers equipped with legs. Follow the instructions in the accessory pack to install the chains or straps. DANGER Do not attach an apron drainboard to a singl e fryer. The frye r may become unstable, tip over, and cause [...]

  • Página 14

    2-5 Non-CE St andard for Incoming Gas Pressures Gas Minimum Maximum Natural 6" W .C. 1.49 kPa 14.93 m bar 14" W .C. 3.48 kPa 34.84 m bar LP 11" W .C. 2.74 kPa 27.37 m bar 14" W .C. 3.48 kPa 34.84 m bar 7. For fryers equipped with a FootPrint Pro system or basket lifts, plug the electrical cord(s) into a power receptacle behind t[...]

  • Página 15

    2-6 Gas Connect ion Pip e Sizes (Minimum i ncoming pipe si ze should be 1 1/2" (41 mm) ) Natur al 3/4 " (22 mm) 1" (28 mm) 1 1/ 4" ( 36 mm) Propane 1/2" (15 mm ) 3/4" (22 mm) 1" (28 mm) Manufa cture d 1" (2 8 mm) 1 1/ 4" (36 m m) 1 1/2" (41 mm) Ga s Sing le U nit 2 - 3 Units 4 or more units* * For d[...]

  • Página 16

    2-7 1. Connect the quick-disconnect hose to the frye r quick-disconnect fitting under the front of the fryer and to the building gas line. NOTE: Some fryers are configured for a rigid connection to the gas supply line. These units are connected to the gas supply line at the rear of the unit. When using thread compound, use very sm all amounts on ma[...]

  • Página 17

    2-8 Non-CE Standard Burner Manifold Gas Press ures Gas Pressure Natural 3" W.C. 0.73 kPa Propane 8.25 " W.C. 2.5 kPa 5. Check the programmed tem perature or solid-state (analog) controller thermostat setting. (Refer to the separate Frymaster Fryer Controllers User’s Manual furnished with your unit for the setpoint programming instructio[...]

  • Página 18

    2-9 CE GAS CONVERSION INSTRUCTIONS 1. Between G20- and G25-type Natural Gas, adjust the gas pressure at the regulator. (Refer to the CE Standard Burner Manifold Gas Pressure Chart.) Do not change the orifice. 2. Between a 2 nd family (G20 or G25) and a 3 rd family gas (G30 Butane or G31 Propane): a. Change the orifices. b. Adjust the manifold press[...]

  • Página 19

    3-1 PRO H55 SERIES GAS FRYER CHAPTER 3: OPERATING INSTRUCTIONS 3.1 Controller Operation and Programming Pro H55 Series gas fryers can be equipped with any of the following controlling devices: • Computer Magic III.5 • Solid State (Analog) Controller • Digital Controller • Basket Lift Timer Refer to the appropriate section of the separate Fr[...]

  • Página 20

    3-2 Lighting the Fryer 1. Press the computer/controller ON/OFF switch to the OFF position. Honeywell ON OFF Honeywell ON OFF Fo r No n - CE Fr y er s Af t e r pl a c i ng t he ON/ OF F s wi t c h i n t he OFF po sitio n, tur n th e g as va lve kn ob to th e O FF posit i on. W ait 5 m i nutes, then t urn the knob to th e O N po stio n a nd pro c e e[...]

  • Página 21

    3-3 the motor is a plate with a locking nut. Loosen the nut enough to allow the plate to be m oved, then adjust the position of the plate to open or close th e air intake opening until a bright orange-red glow is obtained. Carefully hold the plate in position and tighten the locking nut. 3.3 Boiling Out the Frypot To ensure that the frypot is free [...]

  • Página 22

    4-1 PRO H55 SERIES GAS FRYERS CHAPTER 4: FILTRATION INSTRUCTIONS WARNING The on-site supervisor is responsible for ensuring that operators are made aware of the inherent hazards of operating a hot oil filtering system, particularly the aspects of oil filtration, draining and cleaning procedures. 4.1 Draining and Manual Filtering DANGER Draining and[...]

  • Página 23

    4-2 DANGER NEVER attempt to clear a clogged drain valve fr om the front of the valve! Hot oil will rush out creating the potential for severe burns. DO NOT hammer on the drain valve with the cleanout rod or other objects. Damage to the ball inside will result in leaks and will void the Frymaster warranty. 4. After draining the oil, clean al l food [...]

  • Página 24

    4-3 4.2.1 Preparation for Use with Filter Paper or Filter Pad 1. Pull the filter pan out from the cabinet and remove the crumb tray, hold-down ring, filter paper and filter screen. (See Figure 1) Clean all components with a solution of detergent an d hot water then dry thoroughly. The filter pan is equipped with roller s in rails, much like a kitch[...]

  • Página 25

    4-4 5. When the hold-down ring is in position, if using filter paper, sprinkle one cup of filter powder evenly over the p aper. (See Figure 4) If using a filter pad , position the hold down ring on top of the pad. DO NOT use filter powder with the pad. Figure 4 6. Replace the crumb tray in the filter pan, then pus h th e filter pan back into the fr[...]

  • Página 26

    4-5 4. Replace the Magnasol filter assembly in the filter pan, ensuring that the f itting on the bottom of the assembly is securely seated in the port in the bottom of the pan. Sprinkle one cup of the Magnasol XL filter pow der evenly over the scree n. 5. Replace the crumb tray, then push the filte r pan back into the fryer, positioning it all the [...]

  • Página 27

    4-6 2. If an optional Power Shower is included, install it now. NOTE: Verify that the Power Shower O-ring and gasket are present and in good condition and that the clean-out screws are installed at each corner. Install th e Pow er Shower in the fr ypot to be filtered. Snap the optional Power Shower into position. DANGER If the fryer includes a Powe[...]

  • Página 28

    4-7 WARNING The filter pump is equipped with a manual reset switch in case the filter motor overheats or an electrical fault occurs. If this switch trips, turn off power to the filter system and allow the pump m otor to cool 20 minutes before attempting to reset the switch (see photo below). Filter Pump Reset Switch 6. Ensure the drain valve is ful[...]

  • Página 29

    4-8 4.4 Disassembly and Reassembly of the Magnasol Filter Dissassembly 1. Grasp the frame with your thumbs on the handles at the corner of the as sem bly and pull outward in opposite directions to separate the frame at the corner. Continue to open the frame (it will pivot at the opposite corner) until the outer screens and grid can be removed from [...]

  • Página 30

    4-9 Steps 1 and 2 - Stac k out er s c reens and insert edges into f ram e. St ep 3 - Ins ert grid bet ween screens after screens have been positioned in frame. Step 4 - Connect corner t hen pivot frame over free edges of sc reens. Handle 4.5 Draining and Disposing of Waste Oil When your cooking oil has reached the end of its us able life, drain the[...]

  • Página 31

    4-10 4.6 Using the Optional Rear-Discharge Oil Disposal 1. Ensure the filter pan is clean and ready for filtering. DO NOT discharge oil through a di rty or incomplete filter pan. 2. Ensure the oil is at operating temperature. 3. Turn the fryer off. Wear protective clothing and use caution. Hot oil can cause serious injury. 4. Open the drain valve o[...]

  • Página 32

    5-1 PRO H55 SERIES GAS FRYERS CHAPTER 5: PREVENTIVE MAINTENANCE 5.1 Fryer Preventive Maintenance Checks and Service DAILY CHECKS AND SERVICE Inspect Fryer and Accessories for Damage Look for loose or frayed wires and cords, leaks, fo reign material in frypot or inside cabinet, and any other indications that the fryer and accessories are not ready a[...]

  • Página 33

    5-2 4. Set the thermostat to 195ºF (91ºC) or progr am the com puter for boil out (see separate Frymaster Fryer Controllers User’s Manual ) and simmer the solution for 1 hour. WARNING Never leave the fryer unattended during this process. If the solution overflows, press the ON/OFF switch to the OFF position immediately. 5. After the solution has[...]

  • Página 34

    5-3 MONTHLY CHECKS AND SERVICE Check Calibration of Analog Controller Thermostat Control Knob (This check applies only to units equipped with Analog Controllers ) 1. Insert a good-grade thermometer or pyrom eter probe into the oil, with the end touching the fryer temperature-sensing probe and set the thermostat knob to frying tem perature. 2. After[...]

  • Página 35

    5-4 QUARTERLY CHECKS AND SERVICE Clean Combustion Air Blower Assembly 1. Disconnect the blower wiring harness and remove the four blower mounting nuts. 2. Remove the three fasteners that secure the bl ower motor assem bly to the blower housing, and separate the two components. Remove these fast eners . 3. Wrap the motor with plastic wrap to prevent[...]

  • Página 36

    5-5 4. Remove the plastic wrap from the blower m otor assembly. Reassemble the blower m otor assembly and blower housing. Reinstall the blower assembly in the fryer. 5. Reinstall the blower shield or shield assembly. 6. Light the fryer in accordance with the procedure described in Chapter 3, Section 3.1. 7. After the burners have been lit for at le[...]

  • Página 37

    5-6 SEMI-ANNUAL CHECKS AND SERVICE Clean Gas Valve Vent Tube NOTE: This procedure is not required fo r fryers configured for export to CE countries . 1. Set the fryer power switch and the gas valve to the OFF position. 2. Carefully unscrew the vent tube from the gas valve. NOTE: The vent tube may be straightened for ease in removal. 3. Pass a piece[...]

  • Página 38

    5-7 CLEAN-OUT PLUGS GASKET O-RING If the system is equipped with a Power Shower, drain the Power Shower com pletely after each use. If oil is leaking at the point where the Power Show er plugs into the frypot, verify that the O-ring and gasket on the connection fitting are present and in good condition. If you suspect blockage, unscrew the clean-ou[...]

  • Página 39

    5-8 • Verify that the temperature and high-limit probes are properly connected, tightened and functioning properly, and that probe guards are present and properly installed. • Verify that component box components (i.e. com put er/controller, transformers, relays, interface boards, etc.) are in good condition and free from o il and other debris.[...]

  • Página 40

    6-1 PRO H55 SERIES GAS FRYERS CHAPTER 6: OPERATOR TROUBLESHOOTING 6.1 Introduction This chapter provides an easy reference guide to some of the com mon problems that m ay occur during the operation of your equipment. The troubl eshooting guides that follow are intended to help you correct, or at least accurately diagnose, probl ems with your equipm[...]

  • Página 41

    6-2 6.2 Troubleshooting Fryers with Computer Magic III.5, Basket Lift Timer, or Digital Controller PROBLEM PROBABLE CAUSES CORRECTIVE ACTION A. Controller not turned on. A. Press the ON/OFF switch to turn the controller on. B. No power to fryer. B. Verify that the fryer is plugged in and that the circuit breaker is not tripped. C. Damaged computer/[...]

  • Página 42

    6-3 PROBLEM PROBABLE CAUSES CORRECTIVE ACTION A. Failed computer/controller. A. If available, substitute a computer/controller known to be working for the suspect computer/controller. If the fryer functions correctly, order replacement from FASC. Display shows , heating indicator cycles on and off normally, but burners will not light and blower is [...]

  • Página 43

    6-4 PROBLEM PROBABLE CAUSES CORRECTIVE ACTION Heat indicator off upon initial startup. Display shows or with alarm sounding. Failed computer/controller. If available, substitute a computer/controller known to be working for the suspect computer/controller. If the fryer functions correctly, order replacement from FASC. 6.3 Troubleshooting Fryers wit[...]

  • Página 44

    6-5 PROBLEM PROBABLE CAUSES CORRECTIVE ACTION A. Failed controller. A. If available, substitute a controller known to be working for the suspect controller. If the fryer functions correctly, order replacement from FASC. Heating mode light cycles on and off normally. Blower not running and burners will not ignite. B. Damaged controller wiring harnes[...]

  • Página 45

    6-6 PROBLEM PROBABLE CAUSES CORRECTIVE ACTION Heating mode light is ON with power switch in OFF position. After initial startup, fryer continues to heat until trouble light comes on. Frypot temperature is above 410F (210°C). Failed controller. If available, substitute a controller known to be working for the suspect controller. If the fryer functi[...]

  • Página 46

    6-7 PROBLEM PROBABLE CAUSES CORRECTIVE ACTION (Continued from previous page.) C. Pump blockage. Test : Close the drain valve. Place the filter handle in the OFF position, allow the pump to cool for at least 45 minutes, and then press the reset button on the pump motor. Pull the filter pan from the unit and then activate the pump. If the pump motor [...]

  • Página 47

    6-8 PROBLEM PROBABLE CAUSES CORRECTIVE ACTION (Continued from previous page.) C. Missing paper in filter pan. (This causes too much pressure in the oil return lines, resulting in a strong flow through the Power Shower, but also squirting of oil from around the gasket.) C. Verify that filter paper is properly installed in the filter pan. 6.5 Trouble[...]

  • Página 48

    Frymaster, L.L.C., 8700 Line Av enue, Shrev eport, Louisiana 71106 TEL 1-318-865-1711 FAX (Par ts) 1-318- 219-7140 FAX (Tech Support) 1-318-219-7135 PRINTED IN THE UNITED STATES SERVICE HOTLINE 1-800-551-8633 819-5991 AUGUST 2009[...]