MGE UPS Systems 225KVA Bedienungsanleitung

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Richtige Gebrauchsanleitung

Die Vorschriften verpflichten den Verkäufer zur Übertragung der Gebrauchsanleitung MGE UPS Systems 225KVA an den Erwerber, zusammen mit der Ware. Eine fehlende Anleitung oder falsche Informationen, die dem Verbraucher übertragen werden, bilden eine Grundlage für eine Reklamation aufgrund Unstimmigkeit des Geräts mit dem Vertrag. Rechtsmäßig lässt man das Anfügen einer Gebrauchsanleitung in anderer Form als Papierform zu, was letztens sehr oft genutzt wird, indem man eine grafische oder elektronische Anleitung von MGE UPS Systems 225KVA, sowie Anleitungsvideos für Nutzer beifügt. Die Bedingung ist, dass ihre Form leserlich und verständlich ist.

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Das Wort kommt vom lateinischen „instructio”, d.h. ordnen. Demnach kann man in der Anleitung MGE UPS Systems 225KVA die Beschreibung der Etappen der Vorgehensweisen finden. Das Ziel der Anleitung ist die Belehrung, Vereinfachung des Starts, der Nutzung des Geräts oder auch der Ausführung bestimmter Tätigkeiten. Die Anleitung ist eine Sammlung von Informationen über ein Gegenstand/eine Dienstleistung, ein Hinweis.

Leider widmen nicht viele Nutzer ihre Zeit der Gebrauchsanleitung MGE UPS Systems 225KVA. Eine gute Gebrauchsanleitung erlaubt nicht nur eine Reihe zusätzlicher Funktionen des gekauften Geräts kennenzulernen, sondern hilft dabei viele Fehler zu vermeiden.

Was sollte also eine ideale Gebrauchsanleitung beinhalten?

Die Gebrauchsanleitung MGE UPS Systems 225KVA sollte vor allem folgendes enthalten:
- Informationen über technische Daten des Geräts MGE UPS Systems 225KVA
- Den Namen des Produzenten und das Produktionsjahr des Geräts MGE UPS Systems 225KVA
- Grundsätze der Bedienung, Regulierung und Wartung des Geräts MGE UPS Systems 225KVA
- Sicherheitszeichen und Zertifikate, die die Übereinstimmung mit entsprechenden Normen bestätigen

Warum lesen wir keine Gebrauchsanleitungen?

Der Grund dafür ist die fehlende Zeit und die Sicherheit, was die bestimmten Funktionen der gekauften Geräte angeht. Leider ist das Anschließen und Starten von MGE UPS Systems 225KVA zu wenig. Eine Anleitung beinhaltet eine Reihe von Hinweisen bezüglich bestimmter Funktionen, Sicherheitsgrundsätze, Wartungsarten (sogar das, welche Mittel man benutzen sollte), eventueller Fehler von MGE UPS Systems 225KVA und Lösungsarten für Probleme, die während der Nutzung auftreten könnten. Immerhin kann man in der Gebrauchsanleitung die Kontaktnummer zum Service MGE UPS Systems finden, wenn die vorgeschlagenen Lösungen nicht wirksam sind. Aktuell erfreuen sich Anleitungen in Form von interessanten Animationen oder Videoanleitungen an Popularität, die den Nutzer besser ansprechen als eine Broschüre. Diese Art von Anleitung gibt garantiert, dass der Nutzer sich das ganze Video anschaut, ohne die spezifizierten und komplizierten technischen Beschreibungen von MGE UPS Systems 225KVA zu überspringen, wie es bei der Papierform passiert.

Warum sollte man Gebrauchsanleitungen lesen?

In der Gebrauchsanleitung finden wir vor allem die Antwort über den Bau sowie die Möglichkeiten des Geräts MGE UPS Systems 225KVA, über die Nutzung bestimmter Accessoires und eine Reihe von Informationen, die erlauben, jegliche Funktionen und Bequemlichkeiten zu nutzen.

Nach dem gelungenen Kauf des Geräts, sollte man einige Zeit für das Kennenlernen jedes Teils der Anleitung von MGE UPS Systems 225KVA widmen. Aktuell sind sie genau vorbereitet oder übersetzt, damit sie nicht nur verständlich für die Nutzer sind, aber auch ihre grundliegende Hilfs-Informations-Funktion erfüllen.

Inhaltsverzeichnis der Gebrauchsanleitungen

  • Seite 1

    Galaxy PW ™ 100 to 225kV A Uninterruptible Power Systems Installation and User Manual 86-133060-00 A00 www .mgeups.com Features ◗ Single and Parallel UPSs ◗ Battery Cabinet ◗ Maintenance Bypass ◗ Optional Up- link to an IBM AS4000[...]

  • Seite 2

    IMPORT ANT SAFETY INSTRUCTIONS SA VE THESE INSTRUCTIONS – This manual contains important instructions for the Galaxy PW™ that must be followed during operation of the equipment. W ARNING Opening enclosures e xpose hazardous volta ges. Alwa ys refer service to qualified personnel onl y . A TTENTION L'ouverture des cabinets expose des tensio[...]

  • Seite 3

    How T o Use This Manual and Symbol Usage iii 86-133060-00 A00 W ARNING T o reduce the risk of fire or electric shock, install in a temperature and humidity controlled indoor area free of conductive contaminants. This equipment is intended only f or installations in a RESTRICTED ACCESS LOCA TION. A TTENTION P our réduire le riske d'inccendie o[...]

  • Seite 4

    iv 86-133060-00 A00 Galaxy PW ™ UPS 100 to 225kV A CAUTION: Record All Serial Numbers! RECORD ALL SERIAL NUMBERS FOR THE GALAXY PW ™ AND COMPONENTS. THESE SERIAL NUMBERS WILL BE REQUIRED IF YOUR SYSTEM NEEDS SERVICE. KEEP THIS MANUAL IN A PLACE WHERE YOU CAN REFERENCE THE SERIAL NUMBERS IF SERVICE IS REQUIRED! UPS SINGLE SERIAL NUMBER: ________[...]

  • Seite 5

    Installation and User Manual Galaxy PW ™ 100 to 225kV A Installation and User Manual Revision History Galaxy PW™ 100 to 225kV A Installation and User Manual 86-133060-00 A00 Revision: X1 Initial Release 06/2003 A00 ECN#: 003469 02/2006 Copyright © 2006 MGE UPS SYSTEMS, INC. All rights reserved. Printed in U.S.A. MGE UPS SYSTEMS, INC. 1660 Scen[...]

  • Seite 6

    (This page left blank intentionally) Galaxy PW ™ UPS 100 to 225kV A vi 86-133060-00 A00[...]

  • Seite 7

    Contents Contents c i 86-133060-00 A00 description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page IMPORT ANT SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ii Certification Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [...]

  • Seite 8

    Galaxy PW ™ UPS 100 to 225kV A Contents c ii 86-133060-00 A00 Section 2 System Setup (continued) section description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 2.3 Galaxy PW™ Cabinet Major Components . . . . . . . . . . . . . . . . . .2 — 5 2.4 Battery Cabinet . . . . . . . . . . . . . . . . . . [...]

  • Seite 9

    Installation and User Manual Section 4 Operation (continued) section description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 4.4 Operation with Engine Generator Set . . . . . . . . . . . . . . . . . . . . .4 — 6 4.5 Battery T ime . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [...]

  • Seite 10

    Appendices description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page Appendix A Front Control Panel Display Definitions . . . . . . . . . . . . . . . . . . . . . . . . . .A — 1 Display of Primary and Secondary Messages . . . . . . . . . . . . . . . . . . . . .A — 4 Primary Messages . . . .[...]

  • Seite 11

    Installation and User Manual Figures figure description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 1-1: Galaxy PW™ System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 2 1-2: Galaxy PW™ Single UPS System. . . . . . . . . . . . . . . . . . . . . . . [...]

  • Seite 12

    Figures (continued) figure description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 5-5: Start-up Procedure After Isolation Diagram. . . . . . . . . . . . . . . . . . . . . . .5 — 5 5-6: Redundancy for Increased Output Diagram. . . . . . . . . . . . . . . . . . . . . . .5 — 5 5-7: MAC Add[...]

  • Seite 13

    Introduction 1.0 Scope Introduction is a general description and overview of Galaxy PW™ 100 to 225kV A components, its intended use, environment, and applicable specifications, power input/output requirements, and system characteristics for different system configurations. 1.1 Section Descriptions 1 Introduction Introduction is a general descript[...]

  • Seite 14

    1.2 General Description The cabinets are cooled by forced ventilation. The air enters via the doors and grids at the bottom and is discharged through the roof, which means the cabinets can be positioned against the back wall. Connections are made through the bottom. (Connections through the top are an available option.) The connection cables may be[...]

  • Seite 15

    Installation and User Manual 1.3 System Major Power Components Rectifier/charger module (A) Converts 3-phase AC power from the normal AC source supply (1) into DC power for the normal inverter input and float charges or recharges the battery . Battery unit (D) Provides backup power for the inverter in the event of a voltage drop or a normal AC sour[...]

  • Seite 16

    1.4 Different T ypes of Galaxy PW™ Systems 1.4.1 Single UPS System Figure 1-2: Galaxy PW™ Single UPS System. Note: *The Fuse is to protect against catastrophic rectifier/inverter semiconductor failure. 1.4.2 Parallel UPS System Parallel UPSs can be utilized when increased power is required (two to four parallel units), or an external bypass mus[...]

  • Seite 17

    1.5 System Specifications 1.5.1 Electrical Characteristics Installation and User Manual Introduction 1 — 5 86-133060-00 A00 UPS power rating in kV A 100 130 150 180 200 225 Normal AC input number of conductors 3 phases rated voltage and tolerances 480 V ± 10% (adjustable to ± 15%) rated frequency and tolerances 60 Hz / ± 10% THDI < 14% <[...]

  • Seite 18

    1.6 Electrical Parameters for Selecting Protective Devices 1.6.1 Normal AC Source The parameters given in T able 1-1 can be used to determine the required rating of the upstream protective circuit breaker on the normal AC input for one single-UPS or parallel-UPS unit. Normal and Bypass AC Input: number of conductors 3 phases rated voltage and toler[...]

  • Seite 19

    Installation and User Manual 1.6.2 Bypass AC Source The parameters given in T able 1-2 and 1-2A can be used to determine the required rating of the upstream protec- tive circuit breaker on bypass AC input. NOTE If the installation includes a transf ormer on the bypass A C input, allo w for the inrush current caused by ma gnetization of the transfor[...]

  • Seite 20

    1.7 Recommended Protection 1.7.1 Protection Upstream of Galaxy PW™ The information provided here is purely indicative, for a single UPS unit. Check that all the criteria mentioned in the previous section are taken into account (short-circuit current and protection of the static switch semiconductors on the bypass AC input). T able 1-3: Rating Rec[...]

  • Seite 21

    Installation and User Manual 1.8 Parallel Connected UPS Units For installations with redundant units, take into account only the units required to supply the load power (e.g. for an installation made up of 3 parallel-connected UPS units, one being redundant, only 2 UPS units are used to determine bypass AC source and load currents and cable cross-s[...]

  • Seite 22

    (This page left blank intentionally) Galaxy PW ™ UPS 100 to 225kV A Introduction 1 — 10 86-133060-00 A00[...]

  • Seite 23

    System Setup 2.0 Scope System Setup describes receiving and handling of the Galaxy PW™ 100 to 225kV A, a description of major compo- nents, the battery cabinet, and definition of the control panel indicators, which includes electrical, mechanical and environmental specifications. MGE also recommends obtaining an MGE field service engineer for fin[...]

  • Seite 24

    2.1 Receiving On delivery , check that the equipment has not been damaged in transport (declare any damage to the carrier in accordance with customary claim procedures). Also check that the characteristics noted in the test report for the equipment correspond to those specified on the order form. In the event of a non-conforming item, quote the del[...]

  • Seite 25

    Installation and User Manual Figure 2-1: Handling Cabinet From the Bottom or Rolling on Bars. 2.1.2 Storage The equipment must be stored in a dry and well-aired location, sheltered from rain, water sprays or splashes and all chemical agents. Storage in original packing is recommended, since this packaging is designed to provide maximum protection d[...]

  • Seite 26

    2.2 Unpacking 1. Remove the packing box and the document holder on the top of the cabinet; raise the cabinet. 2. Dismantle the blocks fixed beneath the cabinet by M12 screws, see Figure 2-2 (A or B), according to the width of the cabinet); 3. Dismantle the 4 M12 screws screwed on the 4 leg supports (C). 4. Withdraw the "hexagonal spacer + leg&[...]

  • Seite 27

    Installation and User Manual 2.3 Galaxy PW™ Cabinet Major Components Legend: AA : cross-sectional view of the cabinet, B : front view of the cabinet, C : front panel, D : rear panel, 1 : normal AC input connection, 2 : bypass AC input connection, E : load connection, F : battery connection, G : air inlets, H : air outlets, I : cable exit through [...]

  • Seite 28

    2.4 Battery Cabinet Legend: AA : cross-sectional view of the cabinet, B : front view of the cabinet, C : front panel, D : rear panel, E : cable ties to duckboard shelf, F : cable exit through the bottom, G : trough, if applicable, H: connection of exposed conductive parts to duckboard shelf, I: cable exit to battery connection point in UPS cabinet,[...]

  • Seite 29

    Installation and User Manual 2 — 7 86-133060-00 A00 2.5 Remote External Maintenance Bypass Cabinet 350A and 1200A (See Figure 2-5) Refer to “Installation Instructions” 90-133056-01 for detailed information about 350A cabinet. Refer to Installation drawing 90-133077-00 for detailed information about 1200A cabinet. If your installation is custo[...]

  • Seite 30

    2.6 General Instructions for Screens T o display the desired information and enter commands using the ▲ , ▼ and ø keys: 1. Press the key to exit the time-stamping consultation mode and return to the main menu. If no commands are entered for five minutes, the system automatically returns to the normal display mode. T o scroll through the screen[...]

  • Seite 31

    Installation and User Manual Control Panel Alphanumeric Legend: 1 "Rectifier/charger" light Indicates on/off and charging activity . 2 "Battery light" Indicates battery status. 3 "Static-bypass" light Indicates static bypass tolerance status. 4 "Inverter" light Indicates inverter on/off status. 5 "Load&q[...]

  • Seite 32

    2.7 System Start-up 2.7.1 Single UPS unit or Redundant Parallel UPS Proceed in the following order: See Figure 2-7. 1. Close the upstream switches supplying normal and bypass AC source power (on the L V switchboard). 2. Close normal AC input switch Q1. The system powers up: - the rectifier/charger automatically starts. - green light 1 on the contro[...]

  • Seite 33

    Installation and User Manual 2.8 Parallel UPS Unit for Increased Output Proceed in the following order: See Figure 2-8. 1. Check that all load devices are off or that the load is disconnected. 2. Close the upstream switch supplying normal AC source power (on the L V switchboard). 3. Close the normal AC input circuit breakers Q1 on the UPS units. Th[...]

  • Seite 34

    (This page left blank intentionally) Galaxy PW ™ UPS 100 to 225kV A 2 — 12 86-133060-00 A00[...]

  • Seite 35

    3 — 1 86-133060-00 A00 Installation 3.0 Scope Installation guides the User through single and parallel UPS unit power cable connections, hot swap options, connections between cabinets, communication card connections, battery ‘temperature monitoring’ installation. Wire diagrams are included for configuring the unit to specifications. MGE recom[...]

  • Seite 36

    3.3 Power-Circuit Wiring Diagrams The single UPS wire diagram is for typical UPS installations shown in Figure 3-1. The heavy lines represent the cables that must be connected (F), refer to section 3.5 ‘Connections Between Cabinets’ for more detail on cables. Figure 3-1: Galaxy PW™ Single UPS Unit Wire Diagram. Legend: 1: Normal AC source, 2:[...]

  • Seite 37

    Installation and User Manual Figure 3-3: Parallel UPS Unit Power Circuit Diagram. Legend: 1 : Normal AC source, 2 : Bypass AC source, A : Rectifier/charger module, B : Inverter module, C : Static-bypass module, D : Battery cabinet next to the Galaxy PW™ UPS cabinet, E : Additional battery cabinets, F : The equipotential-bonding connection between[...]

  • Seite 38

    3.5 Connections Between Cabinets These connections are made on the UPOZ board (marked T) and MUSI board (marked U). See Figure 2-3, page 2—5. 3.5.1 Connections Between UPOZ Boards These connections are made using the cables (A) supplied, see Figure 3-4. The purpose of the connection is to make a loop. Connector XM137 on the UPOZ board of one UPS [...]

  • Seite 39

    Installation and User Manual 3.5.3 Connections Between MUSI Boards These connections are made using the special cables (A) supplied, see Figures 3-5. 1. Connectors XM5, XM6 and XM7 on the MUSI board are used to transmit signals. 2. Connectors XM10, XM1 1 and XM12 on the MUSI board are used to receive signals. 3. Connector XM5 is associated with con[...]

  • Seite 40

    Figure 3-6: Three Parallel UPS Units Connections. Figure 3-7: Four Parallel UPS Units Connections. 'MUSI' Galaxy PW TM 1 'MUSI' Galaxy PW TM 2 A XM5 XM6 XM7 XM5 XM6 XM7 'MUSI' Galaxy PW TM 3 XM5 XM6 XM7 'MUSI' Galaxy PW TM 4 XM5 XM6 XM7 XM10 XM11 XM12 XM10 XM11 XM12 XM10 XM11 XM12 XM10 XM11 XM12 'MUSI&ap[...]

  • Seite 41

    Installation and User Manual 3.6 Environmental Signal of the Media Contacts 1 1 Board T erminals XR2, XR3, XR4 and XR5 on the "Media Contacts 1 1" board of each type of unit can be used to receive signals from the operating environment and to transmit signals concerning the operating status of the UPS, see Figure 2-3, page 2—5 for the p[...]

  • Seite 42

    "load on battery power" signa l: (V olt-free changeover contact) indicating that the inverter is supplied by the battery in the following cases: - normal AC source outage or voltage drop. - rectifier/charger shutdown. - rectifier/charger current limiting. This signal, which may be used to initiate process saving and shutdown procedures, i[...]

  • Seite 43

    Installation and User Manual 3.7 "Media Contacts 1 1" Standard Auxiliary Circuits Connection Connecting the auxiliary circuits to the three connectors on the "Media Contacts 1 1" board in the Galaxy PW™ UPS cabinet, see the position of this board, marked "O", see Figure 2-3, page 2—5. Recommended cable cross-sectio[...]

  • Seite 44

    3.7.1 Battery Circuit Breaker "QF1" Connection Connect the cable from connector XR3 (pins 2 to 8) on the "Media Contacts 1 1" board in the UPS cabinet to connector XR1 in the battery cabinet containing battery circuit breaker QF1. IMPORT ANT In the case of a complex installation with parallel units, there should be only one emer[...]

  • Seite 45

    Installation and User Manual 3.8.1 "T emperature Monitor" installation in a Battery Room The "T emperature Monitor" should be secured against a wall or any vertical support. See Figure 3-10. 1. Choose a location near the batteries and away from draughts which adversely affect the accuracy of temperature measurements. Dimensions:[...]

  • Seite 46

    3.8.2 Connection of the Battery "T emperature Monitor" This unit must be connected to the XR2 connector on the remote indications "Media Contacts 1 1" board of the UPS cabinets. For the location of the "Media Contacts 1 1" board, marked "O" see Figure 2-3, page 2—5. Use a shielded cable made up of 2 twisted[...]

  • Seite 47

    Installation and User Manual Figure 3-12: Connection of the Battery "T emperature Monitor." (In Parallel UPS Units with Batteries in Same Room.) +12 (unit shown open) XR2 XR1 -12 DC- DC + 12 11 10 9 8 7 6 5 4 3 2 1 power supply XR2 connector on 'Media Contacts 11' Board in Galaxy PW unit 1: temperature signal -12V +12V each DC +[...]

  • Seite 48

    Figure 3-13: Connection to the "Media Contacts 1 1" Board. 3.9 About Final Installation Steps After making the connections, install the front and rear base plates of the cabinets, clipping them to the feet of the cabinets (unless the connecting cables are fed through these openings), and refit the terminal shields of the terminal blocks, [...]

  • Seite 49

    Operation 4.0 Scope Operation describes the start-up for single and parallel units, modes of operation, normal specifications for operating the Galaxy PW™ 100 to 225kV A, including display messages, measurement systems, alarms, batteries, and log time stamping operations. W ARNING Rectifier/charger start-up is automatic when normal AC input cir c[...]

  • Seite 50

    4.1.3 Single UPS Unit The inverter starts, then, if the bypass AC source transfer conditions are satisfied, the load is transferred to the inverter , if the on-line mode is selected. For on-line mode: ◗ The green "inverter" light 4 remains on. ◗ The "static-bypass" light 3 goes off. Figure 4-2: Single UPS Diagram . 4.1.4 Par[...]

  • Seite 51

    Installation and User Manual 4.2 Operation in On-line Mode 4.2.1 Normal Operation Normal AC source power is available, see Figure 4-5. ◗ Lights 1 , 4 and 5 shine green on the control panel. -The power necessary for the load is provided by the normal AC source (1) through the rectifier/charger (A) and the inverter (B) . The rectifier/charger (A) a[...]

  • Seite 52

    4.2.2 Operation with the Normal AC Source Down In the event of a normal AC source failure or voltage outside specified tolerances of ± 10% in amplitude (± 15% optionally), the rectifier/charger (A) stops and the battery (D) supplies the necessary backup power to the load via the inverter (B) . The battery , float-connected between the rectifier/c[...]

  • Seite 53

    Installation and User Manual 4.3 Operation with the Normal AC Source Restored When normal AC source power (1) is restored or its voltage returns to within specified tolerances, the system automatically returns to its normal operating mode described above (on the condition it did not reach the end of battery power). If the end of battery power was r[...]

  • Seite 54

    Figure 4-8: Battery Charge Cycle Chart. 4.4 Operation with Engine Generator Set If a stand-by generator is included in the installation, it is generally started automatically in the event of a normal AC source failure and connected to the main low voltage switchboard. It is disconnected when normal AC source power is restored. With such a system, t[...]

  • Seite 55

    Installation and User Manual 4.5 Battery Time The available battery time during a normal AC source outage depends on the: ◗ Rated capacity of the battery . ◗ Power consumed by the load. ◗ T emperature of the battery . ◗ Age of the battery . The specified battery time corresponds to a minimum duration at full rated load. The actual backup ti[...]

  • Seite 56

    4.6.1 Single UPS Unit (On-line mode) In the event of a UPS shutdown (initiated by the user or by an internal protective device), the load is automatically transferred to the bypass AC source. If transfer conditions are satisfied, transfer takes place instantly , without inter- ruption to the load. NOTE T ransf er conditions are not satisfied when b[...]

  • Seite 57

    Installation and User Manual The shutdown of one inverter results in overload on the other inverters in operation. T wo cases may then arise: A) if the overload on each remaining inverter is > than 1.65 in, the load is immediately transferred to the bypass AC source. B) if the overload is less than 1.65 in, the remaining inverters support the ov[...]

  • Seite 58

    4.7.1 Steady State V oltage Regulation For stable or slowly varying load conditions, the inverter output voltage is regulated to within ±0.5% in amplitude. The frequency of the output voltage can theoretically be regulated to within 0.1% of the rated value, however the output frequency range may be intentionally extended to a maximum of ±2 Hz so [...]

  • Seite 59

    Installation and User Manual Operation 4 — 11 86-133060-00 A00 4.8 Measurement System The display may be used to read a number of input and output measurements made at different points in the system. See Figure 4-12. ◗ Normal AC source 1 ◗ Inverter output 4 - phase-to-phase voltages, - frequency - currents of the three phases, ◗ T otal load[...]

  • Seite 60

    4.8.1 V oltage Measurements These measurements may be accessed by pressing the "V" key 13 . The following data is displayed. Note: M1: normal AC source M2: bypass AC source 4.8.2 Current Measurements These measurements may be accessed by pressing the "A" key 14 . The following data is displayed. Note: CF: crest factor 4.8.3 Powe[...]

  • Seite 61

    Installation and User Manual Operation 4 — 13 86-133060-00 A00 4.9 Selections and Settings These selections and settings may be accessed by pressing the "contrast" key 12 . The following menu is displayed: ◗ Selecting the language: ◗ Adjusting the display contrast: ◗ Adjusting the buzzer volume: BUZZER VOLUME SETUP CHOOSE WITH KEY[...]

  • Seite 62

    ◗ Lamp test: When this function is selected, all the lights shine orange for three seconds. ◗ Set Date and Time: Use the " ▲▼ " keys to enter the data and confirm using the " ø " key . ◗ Inverse Video: When this function is selected, the text and background colors are reversed (white text on black or black text on whi[...]

  • Seite 63

    Installation and User Manual - this screen is displayed following a positive, manual battery test: - this screen is displayed following a negative, manual battery test: - this screen is displayed following a positive, automatic battery test. It indicates the time since the last test and provides access to test settings: - this screen is displayed f[...]

  • Seite 64

    4.10 Alarms The auto diagnostic system considers any system status other than normal as a problem. Before taking any action , note down the messages displayed on the control panel. Certain problems may prevent the control panel from functioning. In this case, it is strongly recommended to call the MGE UPS SYSTEMS Customer Support Service at: 1-800-[...]

  • Seite 65

    Installation and User Manual 4.12 Logging and Time-Stamping 4.12.1 Event Time-Stamping T ime-stamping of events by Galaxy PW™ makes it possible to: ◗ Log the events. ◗ Consult the last 500 events that occurred on the Galaxy PW™ UPS. ◗ Consult general statistical data on UPS operation. ◗ Consult measurement records for a number of physic[...]

  • Seite 66

    4.13 Setting the Date and Time for the UPS - Utilization Via the Galaxy PW™ Display The time and date can be set for the UPS via the main menu on the display (see below), using the DA TE AND TIME command. The time-stamping information, statistics and measurement records are also available via the same menu, using the P AST EVENTS command. Simply [...]

  • Seite 67

    Installation and User Manual 4.14 Consulting Statistics Legend: total backup time (h): This is the total time of operation on battery power since initial startup of the UPS. It is expressed in hours. total time on static This is the total time of operation on the static switch since initial startup of the UPS. switch (h): It is expressed in hours. [...]

  • Seite 68

    Legend: nb of backups: This is the number of times the load was supplied by the UPS from battery power since the last reset. nb of backups < 1 min: This is the number of times the load was supplied by the UPS from battery power for less than one minute, since the last reset. 1 min < nb of This is the number of times the load was supplied by t[...]

  • Seite 69

    Installation and User Manual 4.14.1 Consulting Recorded Measurements Recorded measurements are presented in the same manner (see below): ◗ the lists indicate the last 30 measurements recorded for the given parameter . The chronological order of the measurements is indicated in the Figure opposite. ◗ the most recent measurement is presented firs[...]

  • Seite 70

    The battery capacity is the value measured by the UPS microprocessor . It is expressed in Ampere-hours. This value changes over time depending on the parameters of the battery itself and its environment. This measurement is used to check that the battery is capable of supplying the rated power in the event of a mains outage. The backup time is the [...]

  • Seite 71

    Maintenance 5.0 Scope Maintenance procedures include preventive maintenance, isolation procedures for maintenance, startup for single and parallel units after isolation, functional and visual checks, software options and configurations, and testing scenarios. 5.1 Preventive Maintenance The following preventive maintenance routines should be conside[...]

  • Seite 72

    5.2 Replacement Parts There are no user replaceable parts inside the Galaxy PW™. Three levels of replacement parts are available for the Galaxy PW™ UPS. The three levels are designated A, B, and C. The level that you should keep on hand for your installation will vary depending on the type of maintenance planned on site, and the configuration o[...]

  • Seite 73

    Installation and User Manual Start-up Following servicing, proceed in the following order: (See Figure 5-3) 1. Close switch Q1, then after approximately ten seconds, switches QF1, Q5N and Q4S, 2. 0pen bypass switch Q3BP , 3. Start the inverter (press the "inverter ON" button 7 ). Figure 5-1: UPS Isolation Diagram for Normal AC Bypass Sour[...]

  • Seite 74

    CAUTION W ork should be carried out in accordance with applicable safety regulations. to av oid interrupting the load, the v arious switching operations must be carried out in the correct order . Operations are explained in diagrams placed ne xt to the switches. the system cabinet is only par tiall y powered down. The load is still supplied via the[...]

  • Seite 75

    Installation and User Manual Start-up Following servicing, proceed in the following order: (see Figure 5-5) 1. Close switches Q5N on the UPS units. 2. Close switch Q5N in the external bypass unit. 3. Open switch Q3BP in the parallel-connection unit. 4. Close switches Q1 and QF1 on the UPS units. 5. Start the inverters (press the "inverter ON&q[...]

  • Seite 76

    5.4 Battery Maintenance Consult the instructions supplied by the battery manufacturer . Below are a few general indications: ◗ Sealed lead-acid Batteries: - these batteries require no maintenance, but check the terminals of each cell from time to time and clean if necessary . ◗ V ented lead-acid Batteries: - check the electrolyte level regularl[...]

  • Seite 77

    Installation and User Manual 5.7 T esting Parallel Systems 5.7.1 Galvanic Isolation and V oltage Matching T ransformers The UPS can be equipped with an isolation or auto transformer on both the input and output to provide galvanic isolation or voltage step-up or step-down as required. 5.8 Management of Computer Networks 5.8.1 Integrated SNMP Agent [...]

  • Seite 78

    (This page left blank intentionally) Galaxy PW ™ UPS 100 to 225kV A 5 — 8 86-133060-00 A00[...]

  • Seite 79

    Appendices Appendix A Front Control Panel Display Definitions 1 "Rectifier/charger" light ◗ light off: rectifier/charger OFF . ◗ light shines green: rectifier/charger ON. ◗ light shines red: rectifier/charger fault, the stored alarm indicates one or several of the following faults: - input circuit breaker Q1 open, - protection fuse [...]

  • Seite 80

    4 "Inverter" light ◗ light off: inverter OFF . ◗ light flashing green: inverter starting, inverter ON but not connected to the load. ◗ light shines green: normal inverter operation. ◗ light shines red: inverter fault, the stored alarm indicates one or several of the following faults: - inverter shutdown due to inverter output volt[...]

  • Seite 81

    Installation and User Manual 13 "V" Key This key is used to access voltage measurements: ◗ normal AC source phase-to-phase voltages. ◗ bypass AC source phase-to-phase and phase-to-neutral voltages. ◗ load phase-to-phase and phase-to-neutral voltages. 14 "A" Key This key is used to access current measurements: ◗ normal AC[...]

  • Seite 82

    Display of Primary and Secondary Messages The display is structured around primary and secondary messages, measuring tables and setting screens. As a rule, the message displayed on the screen is always a primary one. The secondary messages, if any , are accessed by pressing keys 9 ▲ and 10 ▼ . See Figure 2-6, page 2—8. The presence of seconda[...]

  • Seite 83

    Installation and User Manual Primary Messages LOAD PROTECTED ON-LINE MODE This is the normal display when there are no alarms or problems and the load is correctly supplied by the inverter , in on-line mode. LOAD PROTECTED PARALLEL ON-LINE MODE This is the normal display when there are no alarms or problems and the load is correctly supplied by the[...]

  • Seite 84

    LOAD PROTECTED ECO MODE This is the normal display when there are no problems: the load is supplied by the inverter or the bypass AC source, and battery backup is available. LOAD NOT PROTECTED ECO MODE Ø This display indicates that the load is supplied but has no battery backup. The arrow Ø indicates the presence of one or more problems specified[...]

  • Seite 85

    Installation and User Manual INTERNAL UPS FAULT LOAD TRANSFER FAULT, CALL MAINTENANCE A fault has occurred in the static switch that transfers the load between the inverter and the bypass AC source (M2). Servicing by the after-sales support department is required. The buzzer sounds continuously . OVERLOAD RATED CURRENT PER PHASE = XXXA CHECK LOAD L[...]

  • Seite 86

    BATTERY CHARGING I BAT.=XXX A U BAT. = XXX V The battery is currently be recharged. BATTERY AT END OF SERVICE LIFE CALL MAINTENANCE The battery is nearing the end of its estimated service life. This information is based on average service-life calcu- lations since its initial installation. The buzzer sounds slowly and discontinuously . EMERGENCY OF[...]

  • Seite 87

    Installation and User Manual THE NUMBER OF UPS READY IS INSUFFICIENT, LOAD TRANSFER IN STANDBY This message may be displayed in non-redundant, parallel UPS systems, when the number of ready inverters in not sufficient to supply the load. INVERTER NOT CONNECTED This message may be displayed in parallel UPS systems, when the inverter is not connected[...]

  • Seite 88

    (This page left blank intentionally) Galaxy PW ™ UPS 100 to 225kV A Appendices A — 10 86-133060-00 A00[...]

  • Seite 89

    Installation and User Manual Appendix B Monitoring - Electrical Supervision Options "T eleservice" "T eleservice" is a contract offering continuous remote supervision and maintenance of UPS systems via a modem. Real-time communication is established with our "T eleservice" centre for communication of all alarms and eve[...]

  • Seite 90

    (This page left blank intentionally) Galaxy PW ™ UPS 100 to 225kV A Appendices A — 12 86-133060-00 A00[...]

  • Seite 91

    Installation and User Manual Appendix C Link to an IBM AS/400 ® Computer The Galaxy PW™ can dialogue with an IBM AS/400 ® computer via a link in compliance with IBM communications recommendations, thus enhancing the protection provided by your Galaxy PW™. The IBM AS/400 ® computer must be configured for the link. This section describes the p[...]

  • Seite 92

    (This page left blank intentionally) Galaxy PW TM UPS 100 to 225 kV A A — 14 86-133060-00 A00[...]

  • Seite 93

    MGE W arranty & Proprietary Rights for Three Phase Products MGE W arranty The liability of MGE UPS SYSTEMS, INC. hereunder is limited to replacing or repairing at MGE UPS SYSTEMS, INC.’s factory or on the job site at MGE UPS SYSTEMS, INC.’ s option, any part or parts which are defective, including labor , for a period of 12 months from the [...]

  • Seite 94

    Galaxy PW TM UPS 100 to 225 kV A 86-133060-00 A00[...]

  • Seite 95

    MGE Customer Care Center T echnical Support and Product Services T echnical questions? If you encounter a problem while following the instructions in this manual, or have questions about the operation, repair , or servicing of your equipment, please direct calls to MGE UPS SYSTEMS, INC. Customer Care Center or visit our web site www .mgeups.com for[...]

  • Seite 96

    (This page left blank intentionally) Galaxy PW ™ UPS 100 to 225kV A W—4 86-133060-00 A00[...]

  • Seite 97

    Glossary T erm used Definition/Meaning @ At. / And/or . +/- Plus or Minus. ≤ Equal to or less than. # Number . °C Degree Celsius. °F Degree Fahrenheit. Ø Phase angle. Ω Ohm. unit of resistance. ® Trade Mark. 2nd Second. AC or ac Alternating current, also implies root-mean-square (rms). Ambient T emp. T emperature of surrounding air . Ambient[...]

  • Seite 98

    DC Direct current. Conduit A flexible or rigid tube enclosing electrical conductors. C.S.S. Customer Support Service. Current rating The maximum current that a conductor or equipment can carry reliably without damage. dBA Decibel Adjusted. dBrnC Decibel above reference noise. DC or dc Direct current, or voltage. Digital Meter The LCD display on the[...]

  • Seite 99

    Glossary G — 3 86-133060-00 A00 MCM Thousand circular mil. standard wire sizes for multiple stranded conductors over 4/0 A WG in diameter . M is from Roman numerical system indicating 1000. Module Refers to individual power inverter module. N Neutral. NC Normally close. NO Normally open. NEC National Electrical Code. NFP A National Fire Protectio[...]

  • Seite 100

    (This page left blank intentionally) Galaxy PW ™ UPS 100 to 225kV A G — 4 86-133060-00 A00[...]

  • Seite 101

    Reorder Form 1660 Scenic A venue Costa Mesa, CA 92626 Use this form to report any err ors, omissions, or other problems you have experienced, or to or der additional hardcopies of this document. A fr ee copy of this document may be downloaded from the proprietary MGE Rep W eb site. Please contact your MGE UPS SYSTEMS Representative for assistance. [...]

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    1660 Scenic Avenue, Costa Mesa, California 92626 • (714) 557-1636 www .mgeups.com Contact MGE United States MGE UPS SYSTEMS 1660 Scenic Ave. Costa Mesa, CA 92626 T el: (714) 557-1636 (800) 523-0142 Fax: (714) 557-9788 email: info@mgeups.com www: mgeups.com Canada MGE UPS SYSTEMS #9, 2789 Thamesgate Drive Mississauga, ON L4T 4E8 T el: (905) 672-09[...]