Frymaster FOOTPRINT E4 Bedienungsanleitung

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Zur Seite of

Richtige Gebrauchsanleitung

Die Vorschriften verpflichten den Verkäufer zur Übertragung der Gebrauchsanleitung Frymaster FOOTPRINT E4 an den Erwerber, zusammen mit der Ware. Eine fehlende Anleitung oder falsche Informationen, die dem Verbraucher übertragen werden, bilden eine Grundlage für eine Reklamation aufgrund Unstimmigkeit des Geräts mit dem Vertrag. Rechtsmäßig lässt man das Anfügen einer Gebrauchsanleitung in anderer Form als Papierform zu, was letztens sehr oft genutzt wird, indem man eine grafische oder elektronische Anleitung von Frymaster FOOTPRINT E4, sowie Anleitungsvideos für Nutzer beifügt. Die Bedingung ist, dass ihre Form leserlich und verständlich ist.

Was ist eine Gebrauchsanleitung?

Das Wort kommt vom lateinischen „instructio”, d.h. ordnen. Demnach kann man in der Anleitung Frymaster FOOTPRINT E4 die Beschreibung der Etappen der Vorgehensweisen finden. Das Ziel der Anleitung ist die Belehrung, Vereinfachung des Starts, der Nutzung des Geräts oder auch der Ausführung bestimmter Tätigkeiten. Die Anleitung ist eine Sammlung von Informationen über ein Gegenstand/eine Dienstleistung, ein Hinweis.

Leider widmen nicht viele Nutzer ihre Zeit der Gebrauchsanleitung Frymaster FOOTPRINT E4. Eine gute Gebrauchsanleitung erlaubt nicht nur eine Reihe zusätzlicher Funktionen des gekauften Geräts kennenzulernen, sondern hilft dabei viele Fehler zu vermeiden.

Was sollte also eine ideale Gebrauchsanleitung beinhalten?

Die Gebrauchsanleitung Frymaster FOOTPRINT E4 sollte vor allem folgendes enthalten:
- Informationen über technische Daten des Geräts Frymaster FOOTPRINT E4
- Den Namen des Produzenten und das Produktionsjahr des Geräts Frymaster FOOTPRINT E4
- Grundsätze der Bedienung, Regulierung und Wartung des Geräts Frymaster FOOTPRINT E4
- Sicherheitszeichen und Zertifikate, die die Übereinstimmung mit entsprechenden Normen bestätigen

Warum lesen wir keine Gebrauchsanleitungen?

Der Grund dafür ist die fehlende Zeit und die Sicherheit, was die bestimmten Funktionen der gekauften Geräte angeht. Leider ist das Anschließen und Starten von Frymaster FOOTPRINT E4 zu wenig. Eine Anleitung beinhaltet eine Reihe von Hinweisen bezüglich bestimmter Funktionen, Sicherheitsgrundsätze, Wartungsarten (sogar das, welche Mittel man benutzen sollte), eventueller Fehler von Frymaster FOOTPRINT E4 und Lösungsarten für Probleme, die während der Nutzung auftreten könnten. Immerhin kann man in der Gebrauchsanleitung die Kontaktnummer zum Service Frymaster finden, wenn die vorgeschlagenen Lösungen nicht wirksam sind. Aktuell erfreuen sich Anleitungen in Form von interessanten Animationen oder Videoanleitungen an Popularität, die den Nutzer besser ansprechen als eine Broschüre. Diese Art von Anleitung gibt garantiert, dass der Nutzer sich das ganze Video anschaut, ohne die spezifizierten und komplizierten technischen Beschreibungen von Frymaster FOOTPRINT E4 zu überspringen, wie es bei der Papierform passiert.

Warum sollte man Gebrauchsanleitungen lesen?

In der Gebrauchsanleitung finden wir vor allem die Antwort über den Bau sowie die Möglichkeiten des Geräts Frymaster FOOTPRINT E4, über die Nutzung bestimmter Accessoires und eine Reihe von Informationen, die erlauben, jegliche Funktionen und Bequemlichkeiten zu nutzen.

Nach dem gelungenen Kauf des Geräts, sollte man einige Zeit für das Kennenlernen jedes Teils der Anleitung von Frymaster FOOTPRINT E4 widmen. Aktuell sind sie genau vorbereitet oder übersetzt, damit sie nicht nur verständlich für die Nutzer sind, aber auch ihre grundliegende Hilfs-Informations-Funktion erfüllen.

Inhaltsverzeichnis der Gebrauchsanleitungen

  • Seite 1

    Frymaster, a member of the Co mmercial Food Equipm ent Service Ass ociation, recomm ends usin g CFESA Certified Technicians. 24-Hour Service Hotline 1-800-551-8633 MAY 2009 www.frymaster.com E-mail: service@frymaster.com *8196150* RE SERIES E 4 ELECTRIC FRYERS Service & Parts Manual[...]

  • Seite 2

    i NOTICE IF, DURING THE WARRANTY PERIOD, TH E CUSTOMER USES A PART FOR THIS ENODIS EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED D IRECTLY FROM FRYMASTER DEAN , OR ANY O F ITS AUTHORIZED SERVICE CEN TERS, AND/OR THE PART BEING U SED IS MODIFIED FR OM ITS ORIGINAL C ONFIGURATI ON, THIS WAR RANTY WIL L BE VOID. FURTHE R, FRYMAST E[...]

  • Seite 3

    ii DANGER Adequate means must be provided to limit the movement of this appliance without depending on or transmitting stress to the electrical conduit. A restraint kit is provided with the fryer. If the restraint kit is missing contact your local Frymaster Factory Authorized Service Center (FASC) for part number 826-0900. DANGER Prior to movement,[...]

  • Seite 4

    iii RE SERIES E 4 ELECTRIC FRYERS TABLE OF CONTENTS CAUTIONARY STATEMENTS ........................................................................................................ i ELECTRICAL POWER SP ECIFICATIONS ................................................................................. ii CHAPTER 1: Service Procedures 1.1 General .........[...]

  • Seite 5

    iv RE SERIES E 4 ELECTRIC FRYERS TABLE OF CONTENTS cont. 2.4.3 Drain Valves and Associated Parts (U nits without Built-In Filtration) ........... 2-15 2.5 Electronics and Elect rical Components ........................................................................... 2-16 2.5.1 Component Boxes .....................................................[...]

  • Seite 6

    1-1 RE SERIES E 4 ELECTRIC FRYERS CHAPTER 1: SERVICE PROCEDURES 1.1 General Before performing any maintenance on your Frym aster fryer, disconnect the fr yer from the electrical power supply. When electrical wires are disconnected, it is recommende d that they be marked in such a way as to facilitate re-assembly. 1.2 Replacing a Controller 1. Disco[...]

  • Seite 7

    1-2 3. Remove the two screws from the upper corners of the contr ol panel and allow the control panel to swing down. 4. Unplug the wiring harness from the 15-pin connector on the interface b oard and disconnect the grounding wire from terminal adjacent to the 15- pin connector on th e back of the controller. Remove the control panel assembly by lif[...]

  • Seite 8

    1-3 1.4 Replacing a High-Limit Thermostat 1. Remove the filter pan and lid f rom the unit. Drain the fryp ots into a Shortening Disposal Unit (SDU) or other appropri ate metal co ntainer. DANGER DO NOT drain more than one full frypot or two split frypots into the SDU at one time. 2. Disconnect the fryer from the electrical power s upply and reposit[...]

  • Seite 9

    1-4 2. Disconnect the fryer from the electrical power s upply and reposition it to gain access to the rear of the fryer. 3. Remove the four screws from both sides of the lower back panel. Then remove the two screws on both the left and right sides of the back of the tilt housing. Lift the tilt housing straight up to remove from the fryer. 4. Locate[...]

  • Seite 10

    1-5 10. Secure any loose wires with wire ties making sure tha t the lead wires will not interfere with th e movement of the springs. Rotate the elements up and down making sure that m ovement is not restricted and that the wires are not pinched. 11. Reinstall the tilt housing and back panels, reposition the fryer under the exhau st hood, and reconn[...]

  • Seite 11

    1-6 from the lift springs. Also ensure that the wi re sleeving extends into the tube as sembly to prevent the edge of the tube assembly from chafi ng the wires. Press the pins into the connector in accordance with the diagram on the following pa ge, and then close the connector to lock the leads in place. NOTE: It is critical that the wires be rout[...]

  • Seite 12

    1-7 2. Disconnect the fryer from the electrical power supply. 3. Remove the two screws securing the cover of th e contactor box. The cont actor boxes above the filter pan are accessed by sliding under the fryer. They are located to the left and right above the guide rails (see photo below). The contactor b oxes of non-filter units or frypots not ov[...]

  • Seite 13

    1-8 3. Slide the metal bezel up to release the bottom ta bs, then slide the beze l down to disengage the upper tabs. 4. Remove the two screws from the upper corners of the control panels a nd allow them to swing down (see illustration and photo on page 1-1). 5. Unplug the wiring harnesses and gr ound wires from the backs of th e controllers. Rem ov[...]

  • Seite 14

    1-9 22. Position the elem ent tube assembly in the f ry pot and reinstall the m achine screws and nuts removed in step 14. 23. Reconnect the oil return flexlines to the frypot , and rep lace aluminum tape, if necessary, to secure heater strips to the flexlines. 24. Insert the high-limit thermostat leads disconnected in step 13 (see illustration on [...]

  • Seite 15

    1-10 If the pump starts af ter resetting the therm al overloa d switch, then som ething is causing the motor to overheat. A major cause of overheating is when se veral frypots are filtered sequentially, overheating the pump and motor. Allow the pump m otor to cool at least 30 minutes before resuming operation. Pump overheating can be caused by: •[...]

  • Seite 16

    1-11 DANGER DO NOT drain more than one full frypot or two split frypots into the SDU at one time. 2. Disconnect the fryer from the electrical power su pply and repo sition it to gain access to both the front and rear. 3. Disconnect the two flexlines running to the oil-return manifold at the rear of the fryer as well as the pump suction flexline at [...]

  • Seite 17

    1-12 10. Reconnect the unit to the electrical power suppl y, and verify that the pump is functioning correctly (i.e., when a filter handle is placed in the ON position, the motor should start and there should be strong suction at the intake f itting and outflow at th e rear flush port.) 11. When proper operation has been ver ified, reinstall the ba[...]

  • Seite 18

    1-13 100-120V C onfi gurati on 208-250V C onfi gurati on Timing circuitry in the controller initiates and stops basket lift operation depending upon the variables programmed by the opera tor. W hen the product button is pressed, the timing circuitry activates a coil in the basket lif t relay to supply power to the lo wer microswitch. The m icroswit[...]

  • Seite 19

    1-14 MOTOR AND GEAR PROBLEMS With the modular basket lift, the most likely problem to be encounter ed in this category is erratic motion of the lift due to a worn drive gear. Fa ilure to keep the lift rod and bushings properly lubricated will cause unnecessary w ear of the gear. The problem is corrected by rep lacing the worn gear. If the lift cycl[...]

  • Seite 20

    1-15 1.11 Interface Boar d Diagnostic Chart The following diagram and charts provide ten quick system checks that can be perform ed using only a multim eter. Meter Setting Test Pin Pin Results 12 VAC Power 50 VAC Scale 3 of J2 1 of J2 12-16 VAC 24 VAC Power 50 VAC Scale 2 of J2 Chassis 24-30 VAC *Probe Resistance (RH) R X 1000 OHMS 11 of J2 10 of J[...]

  • Seite 21

    1-16 1.12 Probe Resistance Chart Probe Resistance Chart For use with fryers manufactured with Minco Thermistor probes only. F OHMS C F OHMS C F OHMS C F OHMS C F OHMS C 60 1059 16 130 1204 54 200 1350 93 270 1493 132 340 1634 171 65 1070 18 135 1216 57 205 1361 96 275 1503 135 345 1644 174 70 1080 21 140 1226 60 210 1371 99 280 1514 138 350 1654 17[...]

  • Seite 22

    1-17 1.13 Wiring Diagrams 1.13.1.1 Modular Basket Lift Wiring Diagram 208-250V[...]

  • Seite 23

    1-18 1.13.1.2 Modular Basket Lift Wiring Diagram 100-120V[...]

  • Seite 24

    1-19 1.13.2 Component Wiring 1.13.2.1 Standard Fryers[...]

  • Seite 25

    1-20 1.13.2.2 Component Wiring- Fr yer and Half[...]

  • Seite 26

    1-21 1.13.3 Tilt Switch Wiring Standard Fryer and half[...]

  • Seite 27

    1-22 1.13.4 Component Wiring - Fast Ready[...]

  • Seite 28

    1-23 1.13.5 Fast Read y Computer Wiring[...]

  • Seite 29

    1-24 1.13.6 Computer Harness - Fast Ready[...]

  • Seite 30

    1-25 1.13.7 Control Wiring - Fast Ready[...]

  • Seite 31

    1-26 1.13.8 Contactor – DELTA Configuration MERCURY CONTROLS CIRCUIT 14kW / 17kW EPRI/TRIAC SSR ELEMENT / CONTROL WIRING 22kW EPRI/TRIAC SSR ELEMENT / CONTROL WIRING HIGH VOLTAGE TO COMPONENT BOX MERCURY ELEMENT WIRING 60 AMP FUSES FRYER AND HALF WIRING[...]

  • Seite 32

    1-27 1.13.8 Contactor – DE LTA Configuration cont. 22kW Single Phase SSR Wiring[...]

  • Seite 33

    1-28 1.13.9 Contactor Box - WYE Configuration Export[...]

  • Seite 34

    1-29 1.13.10 Terminal Block Wiring[...]

  • Seite 35

    1-30 1.13.11 Oil Disposal Wiring[...]

  • Seite 36

    1-31 1.13.12 Simplified RE14/17/22 Series – Full Vat Wiring ELECTRIC RE14/17/22 SERIES - F ULL-VAT L3 24V HIGH LIMIT DRAIN SAFETY SWITCH 3 PHASE POWER TERMINALS GND 12 J2 11 10 2 1 6 9 J2-8 J2-7 J3 J3 2 2 13 13 14 14 4 4 11 11 LATCHING CONTACTOR 3 1 2 3 2 1 1C HI HT TROUBLE POWER STANDBY / OFF COMPUTER / CONTROLLER INTERFACE BOARD COMP J2 AL K4 L[...]

  • Seite 37

    1-32 1.13.13 Simplified RE14/17/22 Series – Dual Vat Wiring[...]

  • Seite 38

    1-33 1.13.14 Simplified RE14/17/22 Series – Full Vat Wiring (EXPORT) WYE ELECTRIC RE14/17/22 SERIES - FULL-VAT EXPORT 24V HIGH LIMIT DRAIN SAFETY SWITCH 12 J2 11 10 2 1 6 9 J2-8 J2-7 J3 J3 2 2 13 13 14 14 4 4 11 11 LATCHI NG CONTACTOR 3 1 2 3 2 1 1C 2C HI HT TROUBLE COMPUTER/CONTROLLER INTERFACE BOARD COMP J2 AL K4 LATCH RELAY K3 HEAT RELAY HEAT [...]

  • Seite 39

    1-34 1.13.15 Simplified RE14/17/22 Series – Du al Vat Wiring (EXPORT) WYE[...]

  • Seite 40

    1-35 1.13.16 Simplified RE14/17/22 Series – Full Vat Wiring EPRI[...]

  • Seite 41

    1-36 1.13.17 Simplified RE14/17/22 Series – Fu ll Vat Wiring EPRI (EXPORT) WYE[...]

  • Seite 42

    2-1 RE SERIES E 4 ELECTRIC FRYERS CHAPTER 2: PARTS LIST 2.1 Accessories 3 4 5 6 7 8 9 10 11 1 2 ITEM PART # COMPONENT 1 809-0171 Thumbscrew, ¼ -20 X 1 ⅜ -inch 2 810-2793 Hanger, Wireform Basket (use 810-2794 for Fryer ½) * 809-0921 Spacer, Basket Hanger 3 803-0197 Clea nout Rod, 27-inch 4 803-0209 Brush, Frypot 5 823-5772 Connecting S trip, Fry[...]

  • Seite 43

    2-2 2.2 Basket Lift Assembly and Associated Parts 28 26 25 1 27 22 21 10 2 16 11 17 5 4 17 17 24 3 20 3 14 18 12 9 8 17 15 29 30 33 34 35 32 31[...]

  • Seite 44

    2-3 2.2 Basket Lift Assembly and Associated Parts cont. ITEM PART # COMPONENT 106-1805SP Basket Lift Asse mbly, 200-220VAC w/Relay (Items 1-23) 1 810-1012 Rod, Basket Lift 2 813-0035 Bushing, Bronze 3 807-2513 Capacitor, 12.5 μ Farad 330VAC 4 901-8499 Chassis, Left Basket Lift 5 902-8499 Chassis, Right Basket Lift 6 807-0159 Connector, 12-Pin Fema[...]

  • Seite 45

    2-4 2.3 Cabinetry 2.3.1 Back Panels, Control Panel Frames, Doors, Sides, Tilt Housings, and Top Caps 1 2 3 4 5 20 21 18 19 17 16 15 14 13 6L 12 11 8 10 9 6R 7[...]

  • Seite 46

    2-5 2.3.1 Back Panels, Control Panel Frames, Doors, Sides, Tilt Housings & Top Caps cont. ITEM PART # COMPONENT 1 Back Panel, U pper (Panel f or five stati on fryer show n) 220-0421 Single Station Fryer CRS (Use 230-0422 for Stainless Steel) 220-1973 Fryer ½ Station Fryer CRS 220-0419 Two Station Fryer CRS (Use 230-0420 fo r Sta inless Steel) [...]

  • Seite 47

    2-6 2.3.1 Back Panels, Control Panel Frames, Doors, Sides, Tilt Housings & Top Caps cont. ITEM PART # COMPONENT 16 106-4067 Pin Assembly, Doo r * 810-0275 Spring, Door Pin * 809-0970 Retaining Ring 17 823-5440 Cove, Element Tilt Housing (use 823-5726 for Fryer ½) 18 210-5046 Bezel, One-C ontroller (use 230-1953 for Fryer ½) 19 210-5623 Bezel,[...]

  • Seite 48

    2-7 2.3.2 Cabinets, Bases, Braces, and Associated Parts The 5-Station cabinet illu stra ted is typical of most RE Series Electric cabinets. All compon ents used in RE Series cabinets ar e identified, but not all components are used in every configuration. 1 2 3 4 5 6 7 8 9 10 11 17 12 13 14 15 16 18 19 19 20 21 22 23 24 25 26 27 28 29 30 See Page 2[...]

  • Seite 49

    2-8 2.3.2 Cabinets, Bases, Braces, and Associated Parts cont. ITEM PART # COMPONE NT 1 106-3828 Upright Assembly , Left 2 106-3829 Upright Assem bly, Right 3 200-1651 Support, Cross Cabinet (use 220-1742 for Fryer ½) 4 200-1659 Divider, Cabinet (use 220- 1 34 8 f or Deep C abi net Di vide r) 5 200-2293 Brace, Single Station Lower 6 200-3774 Brace,[...]

  • Seite 50

    2-9 2.4 Drain System Components 2.4.1 Drain Tube Sections and Associated Parts See next section for Drain Valves[...]

  • Seite 51

    2-10 2.4.1 Euro-Look Drain Tube Secti ons and Associated Parts cont. ITEM PART# COMPONENT 1 Drain Tube, Left/Right End Short 823-4625 Full-Vat 823-4624 Dual-Vat 823-5943 Fryer ½, RH ½ Fryer 823-6003 Fryer ½, LH ½ Fryer 2 Drain Tube, Left/Right Open Short 823-4643 Full-Vat 823-4642 Dual-Vat 3 Drain Tube, Right End Long 823-4639 Full-Vat 823-4638[...]

  • Seite 52

    2-11 2.4.2 Drain Valves and Associated Pa rts (Units with Bu ilt-In Filtration) 1 2 3 4 5 6 7 8 9 10 11 12 Single Footprint Fu ll-Vat Drain Valve Assembly 106-6300 2.4.2 Drain Valves and Associated Parts (Units with Built-i n Filtration) cont. ITEM PART # COMPONENT 1 809-0540 Nut, ½-13 2-Way Hex Lock 2 900-2936 Retainer, Full-Vat Nut Drain Valve 3[...]

  • Seite 53

    2-12 2.4.2 Drain V a l v e s and A ss oc ia te d Part s (U ni ts with Built-In Fi ltr at ion ) cont 1 2 3 6 5 7 9 8 10 11 13 12 Compression Washers Full-Vat Drain Valve Assembly 106-3760 / Fryer ½ 106-7004 4 2.4.2 Drain V a l v e s and A ss oc ia te d Part s (U ni ts with Built-In Fi ltr at ion ) cont. ITEM P A R T # COMPONENT 1 809-0540 Nut, ½-1[...]

  • Seite 54

    2-13 2.4.2 Drain V a l v e s and A ss oc ia te d Part s (U ni ts with Built-In Fi ltr at ion ) cont.[...]

  • Seite 55

    2-14 2.4.2 Drain V a l v e s and A ss oc . Parts (U ni ts with Built-In Fi ltr at ion ) cont. ITEM P A R T # COMPONENT 1 816-0639 Cap, Drain Handle 2 809-0539 Nut, ⅜ -16 2-Way Hex Lock 3 900-2934 Retainer, Dual-Vat Drain Valve Nut 4a 824-1636 Handle, Dual-V at Right Drain Valve 4b 824-1637 Handle, Dual-Vat Left Drain Valve 5 809-0237 Nut, 4-40 Ke[...]

  • Seite 56

    2-15 2.4.3 Drain Valves and Associated Part s (Units without Bu ilt-In Filtration) 1 2 3 4 5 ITEM PART # COMPONENT 1 810-1569 Valve, 1.25-inch Non-Filter Full-Vat Drain 2 806-7915SP Valve, 1-inch Non-Filter Dual-Vat Left Drain 3 806-7916SP Valve, 1-inch Non-Filter Dual-Vat Right Drain 4 812-1226 Drain Extension, 1.25-inch 5 812-1227 Drain Extension[...]

  • Seite 57

    2-16 2.5 Electronics and Wiring Components 2.5.1 Component Boxes[...]

  • Seite 58

    2-17 2.5.1 Component Boxes cont. ITEM PART # COMPONENT 1 106-5592 Box Asse mbly, Component Standard 106-6747 Box Asse mbly, Component Fryer ½ 2 200-3300 Bracket, Component Box Strain Relief 3 806-9495SP Terminal Block √ 4 807-0012 Relay, Filter 18 Amp ⅓ HP 24V √ 5 807-0670 Relay, Filter Mintex DPDT 24V 6 807-0037 Terminal, ¼-inch Push-on 7 [...]

  • Seite 59

    2-18 2.5.2 Contactor Boxes 2.5.2.1 Left and Right Over the Filter Pa n Contactor Box Configurations[...]

  • Seite 60

    2-19 2.5.2.1 Left and Right Over the Filter Pan Contactor Box Configurations cont. NOTES: Left and right contactor box assemblies are mirror images of one another. With the exception of the box itself, most components of a left-hand assem bly are the same as those in the corresponding right-hand assembly and vice versa. The configurations illustrat[...]

  • Seite 61

    2-20 2.5.2.2 Large Center Contactor Box Configurati ons (Non-Filter, Not over the Filter and Single Units)[...]

  • Seite 62

    2-21 2.5.2.2 Large Center Cont actor Box Configurations (Non- Filter, Not Over the Filter and Single Units) cont. I T E M PART # COMPONENT 1 106-6081 Box Assembly, Contactor (Non-Filter or Not Over the Filter Pan) 1a 106-6255 Box, Assembly Contactor (Non-Filter or Not Over the Filter Pan) 120/440/480V 2 106-6173 Box Assembly, Contactor EPRI (Non-Fi[...]

  • Seite 63

    2-22 2.5.3 Fuse Boxes 3 1 2 4 5 7 6 8 10 9 11 12 Left 22kW and Single Phase Fuse Box Assembly 106-5505/106-6678 Right 22kW and Single Phase Fuse Box Assembly 106-5506/106-6679 ITEM PART # COMPONENT 1 200-2334 Door 2 810-0519 Hinge 3 221-0523 Cover, LH Fuse Box 4 222-0523 Cover, RH Fuse Box (Used on Single Station Fryers also) 5 809-0434 Screw, #10 [...]

  • Seite 64

    2-23 2.5.4 Terminal Blocks ITEM PART # COMPONENT 1 823-5631 Box, LH Rear Terminal Block 2 823-5632 Box, RH Rear Terminal Block 823-5797 Box, Single Station Fryer Only (see previous page for cover 222-0523) 3 220-0801 Cover, Rear Terminal Block Box 4 807-3970 Block, 3 Pole 600V 175A 5 807-0070 Terminal, Ground Lug 6 807-0128 Bushing, Insulating Heyc[...]

  • Seite 65

    2-24 2.5.5 Heating Element Assemblies and Associated Parts 2.5.5.1 Element Assemblies and Hardware NOTE: These elements apply onl y to the RE series fryers. For the previous model elements see manual PN 819-5990.[...]

  • Seite 66

    2-25 2.5.5.1 Heating Element Assemb lies and Associated Parts cont. ITEM PART # COMPONENT 1 Element Kits – includes gaskets, grommets, t ie wraps, screws and nuts. 826-2198 200V 1 7.0 kW (also used for 220V 8.5 kW) 826-2201 200V 1 8.5 kW 826-2208 200V 11.0 kW √ 826-2192 208V 1 7.0 kW √ 826-2197 208V 1 8.5 kW 826-2210 208V 11.0 kW 826-2200 220[...]

  • Seite 67

    2-26 2.5.5.2 Element Tube Assemblies[...]

  • Seite 68

    2-27 2.5.5.2 Element Tube Assemblies cont. ITEM PART # COMPONENT 1 106-7653SP Tube Assem bly RE Element, Full-Vat 106-6736 Tube Assembly RE Element Fryer ½ LH Half Fryer ( use 106-6061 RH Half Fryer) 2 106-7654SP Tube Assem bly RE Element, Dual-Vat 3 810-3246 Bushing and Tube Assem bly, Dual-Vat 4 106-5329 Bracket Assembly, LH Element Tub e Suppor[...]

  • Seite 69

    2-28 2.5.6 Controllers cont. ITEM PART # COMPONENT 3 Basket Lift Timer 826-2330 Full-Vat (CE) 106-4366 Dual-Vat (CE) 826-2401 Full-Vat (Non-CE) 826-2402 Dual-Vat (Non-CE) 4 Solid-State (Analog) Controller 826-2538 Full-Vat 106-4334 Dual-Vat * 802-2021 Graphic Sheet of Sym bols 2.5.7 Wiring 2.5.7.1 Contactor Box Wiring Assemblies – 12-Pin Dual-Vat[...]

  • Seite 70

    2-29 2.5.7.2 Contactor Box Wiring Assemblies – 12-Pin Full-Vat C-1 ITEM PART # COMPONENT 106-6031SP Contactor Box Harness Assembly Full Vat 1 Standard (See wiring diagrams on pages 1-19.) EPRI (uses harness above plus wire kits WIR0733 and WIR0736) (See wiring diagrams on pages 1-26 and 1-27.) 2 106-7042 Fryer and ½ Contactor Box Harness Assembl[...]

  • Seite 71

    2-30 2.5.7.3 Contactor Box Wiring Assemblies – 6-Pin (Left Element) 1 2 BLUE BLACK 1 2 3 4 5 6 BLACK BLACK BLUE BLUE BLUE BLACK 1 2 3 4 5 6 BLACK BLACK BLUE BLUE ITEM PART # COMPONENT 1 106-6768 14/17 kW Standard Mercury 106-7849 22 kW Triac SSR 2 106-6771 14/17 kW Mechanical Contactor 106-7851 22 kW Mercury and High Amp Mechanical Contactor 2.5.[...]

  • Seite 72

    2-31 2.5.7.5 Main Wiring Harn esses - Full and Dual Vat USED ONLY ON DUAL VAT HARNESSES J4 C1 C6 C6 C1 J4 J4 C1 C6 FULL VAT HARNESS 807-4194 DUAL VAT HARNESS 807-4195 12-Pin Female Connector 807-0159 (Rear of Fryer) 15-Pin Male Connector 807-0804 (Rear of Compone nt Box) 12-Pin Male Co nnector 807-0160 (Contactor Box )[...]

  • Seite 73

    2-32 2.5.7.5 Main Wiring Harnesses – Fryer and ½ FRYER AND ½ HARNESS 807-4364[...]

  • Seite 74

    2-33 2.5.7.6 Component Box, Filter Pump and Basket Lift Wiring Harnesses 1 2 4 3 ITEM PART # COMPONENT 1 106-5750 Full Vat Control Harness J4 to J2 (Standard) 106-6639 Full Vat Control Harness J4 to J2 (EPRI) 2 106-5751 Dual Vat Control Harness J4 to J1 and J2 (Standard) 106-6644 Dual Vat Control Harness J4 to J1 and J2 (EPRI) 3 106-5935 Filter Pum[...]

  • Seite 75

    2-34 2.5.7.7 Component Box to Filter Pump Harness 2.5.7.8 B asket Lift Harness 2.5.7.9 Interface Board to C ontroller Wiring Harness – 15-Pin[...]

  • Seite 76

    2-35 2.6 Filtration System Components[...]

  • Seite 77

    2-36 2.6 Filtration System Components cont. I T E M PART # COMPONENT * 826-1979 Filter Pan Roller Kit (four each of Items 7 and 8) * 826-1980 Service Filter Pan (Item 5 minus Item 2) * 826-1981 Service Filter Pan A s s e m b l y (Se rvi ce Filter Pan above plus Items 3 and 4) √ * 826-1392 O-Ring (Pkg. of 5; used with Item 5) * 813-0568 Plug, ⅛ [...]

  • Seite 78

    2-37 2.6 Filtration System Components cont. I T E M PART # COMPONENT 14 200-4408 Rail, Left Pan Filter Multi-Vat Fryers 106-5981 Support Assembly, Left Single Station Fryer Only 220-1378 Support, Left Filter Pan SCF Deep Cabinet 220-2069 Support, Left Filter Pan Fryer ½ 15 200-4409 Rail, Right Filter Pan Multi-Vat Fryers 106-5982 Support Assembly,[...]

  • Seite 79

    2-38 2.7 Frypot Assemblies and Associated Parts[...]

  • Seite 80

    2-39 2.7 Frypot Assemblies and Associated Parts cont. I T E M PART # COMPONENT 1 Frypot Assembly (does not include Item 6) 2 823-5545SP F r ypot, Full-Vat Filter with Insulati on (for use on EPRI units) 3 823-5359SP F r ypot, Full-Vat Filter w/o Insulati on (for use on Standard units) 823-5996 F r ypot, Half-Vat Filter w/ o Insulation LH (for use o[...]

  • Seite 81

    2-40 2.8 Oil Return System Components 6 4 5 3 9 8 7 10 1 11 12 18 19 20 21 22 Typical Rear-Flush Oil Return Plumbing Full-vat rear-flush plumbing is shown on the left side of the oil return manifold; dual-vat plumbing is shown on the right side. Plumbing for a two-fryer battery is illustrated, but all components except the oil return manifold are t[...]

  • Seite 82

    2-41 2.8 Oil Return System Components cont. ITEM PART # COMPONENT 1 106-5596 Handle Assembly, Fu ll- Vat an d Ri gh t D ua l- Vat Rea r F lus h C om ple te 106-6410 Handle Assembly, Full-Vat Deep Cabinet Complete 2 106-5597 Handle Assembly, Left Dual-Vat Rear Flush Complete 3 807-2103 Microswitch, Straight Lever 4 106-5595 Bracket Assembly, Microsw[...]

  • Seite 83

    2-42 2.9 Oil Disposal Plumbing[...]

  • Seite 84

    2-43 2.9 Oil Disposal Plumbing cont. ITEM PART # COMPONENT 106-5959 Plumbing, Front Oil Disposal 106-5933 Plumbing, Rear Oil Disposal 1 106-6033 Valve Assembly, Oil Disposal 2 220-0922 Rod, Oil Disposal 3 220-0963 Bracket, Oil Disposal Rod 4 807-2484 Valve, Solenoid ¼-inch NPT 5 809-0601 Clip, Clevis Right Rod End 6 810-0487 Couplin g, Male 7 810-[...]

  • Seite 85

    2-44 2.11 Wiring Connectors and Pin Connectors ITEM PART # COMPONENT 1 807-1068 2-Pin Female 2 807-0158 6-Pin Female 3 807-0156 9-Pin Female 4 807-0159 12-Pin Female 5 807-0875 15-Pin Female 6 807-1067 2-Pin Male 7 807-0157 6-Pin Male 8 807-0155 9-Pin Male 9 807-0160 12-Pin Male 10 807-0804 15-Pin Male 11 826-1341 Term inal, Fema le Split Pin (pkg.[...]

  • Seite 86

    2-45 2.12 Fasteners ITEM PART # COMPONENT * 809-0429 Bolt, ¼-inch – 20 x 2.00-inch Hex Head ZP Tap * 809-0514 Capscrew, 5/16-inch-18 NC Hex * 809-0448 Clip, Tinnerman * 826-1366 Nut, 4-40 Keps Hex (Pkg. of 25) (809-0237) * 826-1358 Nut, 6-32 Keps Hex (Pkg. of 25) (809-0049) * 809-0247 Nut, 8-32 Keps Hex * 826-1376 Nut, 10-32 Keps Hex (Pkg. of 10[...]

  • Seite 87

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  • Seite 88

    Frymaster, L.L.C., 8700 Line Av enue, Shrev eport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-31 8-219 -7140 (Tech Support) 1-318-219-7135 819-6150 PRINTED IN THE UNITED STATES SERVICE HOTLINE 1-800-551-8633 MA Y 2009[...]