Frymaster TB14 Bedienungsanleitung

PARTS LIST INCLUDE D Frymaster, a m ember of th e Commercial Food Equ ipment Service A ssociation, recommen ds usin g CFES A Certi fied Te chnicia ns. Price: $1 0.00 *8195941* 24-Hour Servic e Hotline 1-800-551- 8633 819-5 941 OCT OBER 2002 TB14 Series Gas Fryers Installation & Operation Manual TB14 Series With Built-In Filtratio n[...]

Please read all sections of this manual and retain for future reference. NOTICE This appliance is intended for professional use only and is to be operated by qualified personnel only. A Frymaster/Dean Factory Authorized Service Center (FASC) or other qualified professional should perform installation, maintenance, and repairs. Installation, mainten[...]

DA NGE R A dequate means must be provided to limit the mov ement of this appliance without depending upon the gas line connection. Single fry ers equipped with legs must be stabilized by installing anchor straps. A ll fryers equipped with casters must be stabilized by installi ng restraining chains. If a flexible gas line is used, an additional res[...]

TB14 Series Gas Fry ers Insta lla tion & Op erat ion Manua l TA BLE OF CO NT ENTS Page # 1. INTRODUCT ION 1-1 1.1 After Pu rchase 1-1 1.2 Ordering Part s 1-1 1.3 Service Information 1-1 1.4 Computer Information 1-1 1.5 Safety Information 1-2 1.6 Service Personn el 1-2 2. IMPO RTANT INFORM ATION 2-1 2.1 Product Description 2-1 2.2 Principles of [...]

TB14 Series Gas Fry ers Insta llation & Op eration Manual TA BLE OF CO NTENT S (CONT .) Page # 5. BUILT-IN FILTR ATION 5-1 5.1 General 5 -2 5.2 Filtration Preparation 5-3 5.3 Daily Filtration Oper ation 5-6 5.4 Operating the Filter 5-7 6. COMPUT ER OPER A TION 6-1 6.1 Operating Fryers w ith Computer M agic III.5 Computers 6-1 6.2 Programming th[...]

TB14 SERIES GA S FRYERS CH A P TER 1: I NTR ODUCTI ON 1-1 1.1 After Purchase In order to improve service, ha ve the following chart f illed in by the Frymaster Authorized Service Technician who installed this equipment. Author ized Service Tech nici an/ FASC Addre ss Telephone/ Fax Model Num ber Serial Num b er Gas Type 1.2 Orderi ng Parts Customer[...]

TB14 SERIES GA S FRYERS CHAPTER 1: INTRODUCTION 1-2 1.4 Computer Information (cont.) The user is cautioned that an y changes or modi fications not expressly approved b y the party responsible for compliance could void the us er's authorit y to operate the equipment. If necessary, the user should consult the dealer or an experien ced radio and [...]

TB14 SERIES GA S FRYERS CHAPTER 1: INTRODUCTION 1-3 1.6.1 Definitions (cont.) B. Qualified Installation P ersonnel 1. Qualified/author ized personnel are those who have carefully rea d the information in this manual and have fa miliarized themselves with the equipment f un ctions, or who have had previous experience with the operation of the equipm[...]

TB14 SERIES GA S FRYERS CHAPTER 2: IMP ORT ANT INFOR M A T ION 2-1 2.1 Product Description Frymaster TB14 S eries gas fr yers are energ y-efficie nt, tube-st yle, gas-fired units, design-certified b y the I nternational Approval Services (AG A/CGA) , National Sanitation F oundation (NSF), and manufactured to their basic p erform an ce and applicati[...]

TB14 SERIES GA S FRYERS CHAPTER 2: IMPORTA NT INFORM ATION 2-2 2.4 Pre- Installation (cont.) 2. Frymaster TB14 Se ries gas fr yers require 120VAC 60 c ycle or 230VAC single-phase 50- hertz (International/CE) electric al service and are equipped with a 16-3 SJT grounded flexible power cord fo r a direct connection to the power suppl y. Amperage draw[...]

TB14 SERIES GA S FRYERS CHAPTER 2: IMPORTA NT INFORM ATION 2-3 2.4 Pre- Installation (cont.) 3. CE/EXPORT STANDARDS: Fryer installation must conf orm with local codes, or in the abs ence of local codes, to the appr opriate national or Eu ropean Community (CE) standards. 2.5 A ir Suppl y and Venti lati on Keep the area around th e fr yer clear to pr[...]

TB14 SERIES GA S FRYERS CHAPTER 2: IMPORTA NT INFORM ATION 2-4 2.7 Receiv ing and Unpacking Equipment A. Check that the containe r is upright . Use an outward pr ying motion - no hammering - to remove the carton. Unpack the fr yer carefull y and remove all accessories from the carton. Do not discard or misplace these, as the y will be needed. B. Af[...]

TB14 SERIES GA S FRYERS CHAPTER 3: I NST ALLATION 3-1 3.1 Installing the Fr y er A. Initial I nstallation: If the fryer is installe d with legs, do not push the fr y er to adjust its position. Use a pallet or lift jack to lift the fryer slightly, then place the fr yer where it is to be installed. B. Relocating the fryer: Remove a ll weight from eac[...]

TB14 SERIES GA S FRYERS CHAPTER 3: INSTA LL ATION 3-2 3.3 Installing Cast ers and Legs A. Install casters and/or legs near where the fryer is to be used, a s neither is sec ure for long transit. TB14 Series gas fryers cannot be cu rb mounted and must be equipped with either legs or casters provided. B. After unpackin g, use a pallet or lift jack to[...]

TB14 SERIES GA S FRYERS CHAPTER 3: INSTA LL ATION 3-3 3.4 Gas Connections DA NGER Before connecting new pipe to this appli ance the pipe must be blo w n out thoroughly to remove all foreign materi al. Foreign ma terial in the burner and g a s controls will cause improper and dangerou s operation. NATIONA L CODE REQUIREMENTS This equipmen t is to be[...]

TB14 SERIES GA S FRYERS CHAPTER 3: INSTA LL ATION 3-4 3.4 Gas Connections (cont.) DA NGER A l l connections must be sealed with a joint compound suitable for the gas being used and all connect ions must be tested with a solution of so apy water before lighting any pilots. Never use mat ches, candles , or any other ignition source to check for leaks[...]

TB14 SERIES GA S FRYERS CHAPTER 3: INSTA LL ATION 3-5 3.4 Gas Connections (cont.) E. Manifold Pressure: On l y qualified personnel should ch eck the manifold pressure with a manometer . 1. Check the ra tin g pla te for manifold gas pressure s. Natural gas units normally require 4" W.C., and propane units normally require 11" W.C. gas pres[...]

TB14 SERIES GA S FRYERS CHAPTER 3: INSTA LL ATION 3-6 3.4 Gas Connections (cont.) 3. If disconnection of the restraint is necessar y, this restraint must be reconnected after the fryer has bee n returned to its originally insta lled position. J. After hook-up, bleed the gas line of air to ensure that the pilot light will ignite quickly. K. CE Stand[...]

TB14 SERIES GA S FRYERS CHAPTER 4: FRYER OPER ATIONS 4-1 4.1 Initial Start-up WARNING The on-site supervisor is r esponsible for ensuring that operators ar e made a ware of the inherent hazards of operating a hot oil fry ing system, particularly the aspects of system operation, oil filtration, draining and cleaning procedures. A. Cleaning: New unit[...]

TB14 SERIES GA S FRYERS CHAPTER 4: FRYER OPE RATIONS 4-2 4.1.1 Pilot Lighting Procedur es, Standing Pilot Only (cont.) The inlet pipe at the lower rear of the fryer brings incoming gas to the pilot safety c ontrol valve, then to the pilot and main burne rs. The pilot is located high in the cabinet center, at the base of the frypot. Light the pilot [...]

TB14 SERIES GA S FRYERS CHAPTER 4: FRYER OPE RATIONS 4-3 4.2 Boil-Out Procedur e DA NGER Never leav e the fryer unattended during the boil- out process. If t he boil-out solution boils over, turn the fryer off imme diatel y and let the s olution cool for a few minutes before resuming t he process. To l essen the chance of boil ov er, turn the fry e[...]

TB14 SERIES GA S FRYERS CHAPTER 4: FRYER OPE RATIONS 4-4 4.2 Boil -Out Procedure (cont.) 8. Close the drain, add fresh water (without boil-out solution) and wash all surfa ces of the fr ypot. Drain again. 9. Refill the frypot with fresh water and vinegar to n eutralize an y residual boil-out solution. Wash all surface s of the fr ypot. Dr ain compl[...]

TB14 SERIES GA S FRYERS CH A P TER 5: BUILT-I N FILTR A T ION 5-1 WARNING Drawings and photos used in this manu al are intended to illustrat e operational, cleaning and techni cal procedures and ma y n ot conform to on-site management operational procedures. WARNING The on-site supervisor is r esponsible for ensuring that operators ar e made a ware[...]

TB14 SERIES GA S FRYERS CHAPTER 5: BUILT-IN FILTRATION 5-2 5.1 General Frymaster TB14 Series gas fry ers come equipped with a built-in filtr ation syste m. Photos used in the proc edural illustrations may differ slightly from the filter unit that came with the frying syste m. The following proce du res apply to all TB14 Serie s gas fryers equipped [...]

TB14 SERIES GA S FRYERS CHAPTER 5: BUILT-IN FILTRATION 5-3 5.2 Filtration Preparation On initial installation and be fore each use, remove all loose p arts from the filter , wash the filter pan and all accessories in hot, soap y water and dry thoroughl y. 5.2.1 A ssembling the Filter The TB14 Series filter s ystem uses filter paper he ld in place b[...]

TB14 SERIES GA S FRYERS CHAPTER 5: BUILT-IN FILTRATION 5-4 5.2.1 A ssembling the Filter (cont.) Assemble the filte r as follows: 1. Place the support g rid in the bottom of filter pan. 2. Put one filter pa per sheet on top of the support grid. Be sure the paper c overs the filter pan bottom and laps two inches onto the pan wall. 3. Position the hol[...]

TB14 SERIES GA S FRYERS CHAPTER 5: BUILT-IN FILTRATION 5-5 5.2.1 A ssembling the Filter (cont.) 4. Sprinkle 8 ounces of f ilter powder on the filter shee t. Ensure the powder covers the filter pape r evenly. 5. Place the crumb screen in the filter pan. Allow the crumb screen to rest on the top edges of the hold-down rin g. 6. Place filter pan cover[...]

TB14 SERIES GA S FRYERS CHAPTER 5: BUILT-IN FILTRATION 5-6 5.2.2 In stalling the Filter Slide the f ilter inside the fryer cabine t. Ensure the male-female slip-fitting coupling is full y engaged. 5.3 Daily Filtration Operation DA NGER Use caution and wear proper protectiv e clothing. The oil to be filt ered is at or near 350°F (177°C). Ensure al[...]

TB14 SERIES GA S FRYERS CHAPTER 5: BUILT-IN FILTRATION 5-7 5.3.2 Filtering Tools Assemble tools to be used for filtering. Th ese are supplied with the filter start er kit included with the frye r/filter system: • Frypot/Filte r Brush - used to clean frypot and filter pa n sides and bottom and to dislodge sediment during filtration or shortening/o[...]

TB14 SERIES GA S FRYERS CHAPTER 5: BUILT-IN FILTRATION 5-8 5.4 Operating the Filter (cont.) DA NGER Do not drain more than one fry pot at a ti me into the built-i n filtration unit to a void overflow and spillage of hot oil/ shortening. DA NGER When draining oil/shortening into a d isposal unit or portable filter unit, do not fil l above t he maxim[...]

TB14 SERIES GA S FRYERS CHAPTER 5: BUILT-IN FILTRATION 5-9 5.4.2 Filter Operation CA UTION NEVER operate the f ilter unit unless cooking o il/shortening is at operating temperature [~35 0°F (~177°C)]. 1. Turn the fryer off. Ensure the filter pan asse mbl y is prepared as described in Section 5.2.1– Assembling the Filter. 2. Remove fry baskets f[...]

TB14 SERIES GA S FRYERS CHAPTER 5: BUILT-IN FILTRATION 5-10 5.4.2 Filter Operation (cont.) 4. After ensuring the filter pan is correctly positioned under the drain tube, and the pan- disconnect is properly connected, pull the red handle to drain the frypot into the filter pan. 5. After all oil/shor tening has drained from the frypot into the filte [...]

TB14 SERIES GA S FRYERS CHAPTER 5: BUILT-IN FILTRATION 5-11 5.4.2 Filter Operation (cont.) 6. Oil will begin to pump from the filter pan into the fry pot. If the fr ypot tubes, sides and bottom have sediment deposits, clean the frypot with the cleaning brush included with the fryer. Clean ben eath and under the burn er tubes, using c are not to dis[...]

TB14 SERIES GA S FRYERS CHAPTER 5: BUILT-IN FILTRATION 5-12 5.4.2 Filter Operation (cont.) 9. After all oil is pumpe d back into the frypot, bubbles will form, indicating ai r in the oil return lines. Allow the oil to bubble for 10- 15 seconds to ensure all shortening/oil is evacuated from the return lines. P ush the y ellow handle to close the oil[...]

TB14 SERIES GA S FRYERS CHAPTER 5: BUILT-IN FILTRATION 5-13 5.4.2 Filter Operation (cont.) 12. Do not allow crumbs to accumulate in the crumb tray. The crumb tra y MUST be emptied into a fireproo f containe r at the end of frying operations EACH day (see DANGER statement below). DA NGER The crumb tray in fr yers equipped with a filt er sy stem must[...]

TB14 SERIES GA S FRYERS CHAPTER 6: COMPUTER OPER ATION 6–1 6.1 Operating Fr y ers with Co mputer Mag i c I II.5 Computers 1 2 4 5 3 8 6 7 ITEM DESCRIPTION 1 Lighted Display — left display of various functions and operations. 2 Lighted Display — right display of various functions and operations. 3 Program Lock and Temper ature Che ck Switch ?[...]

TB14 SERIES GA S FRYERS CHAPTER 6: COMPUTER OPER A TION 6–2 6.1.1 Equipment Setup and Shutdow n Procedures Setup WA RN ING Fill the fry pot to the bottom OIL LEVEL lin e with v e getable oil before pre ssing the ON/OFF switch t o the "ON" posit ion. Failure to do so could damage the fry pot. 1. Fill the fry pot with vegeta ble oil to th[...]

TB14 SERIES GA S FRYERS CHAPTER 6: COMPUTER OPER A TION 6–3 6.1.1 Equipment Setup and Shutdow n Procedures (cont.) d. " " indicating that the fryer temperature is in the cooking ran ge. NOTE: For best results, do not cook product until the display reads " ". e. , indicates a heating problem. f. , indicates that the pot te mper[...]

TB14 SERIES GA S FRYERS CHAPTER 6: COMPUTER OPER A TION 6–4 6.1.1 Equipment Setup and Shutdow n Procedures (cont.) 5. At this time, the hold time will be display ed (if programmed greater than 0 ) and countdown will begin. When the hold time counter reaches 0, an alarm will sound. and the product number selected is displa ye d. Th e hold alarm is[...]

TB14 SERIES GA S FRYERS CHAPTER 6: COMPUTER OPER A TION 6–5 6.2 Programmi ng the Computer Magic III.5 Computer (cont.) Sensitivity adjust s compu ter-cooking time to compensate for the drop in cooking oil/shortening temperature when a basket o f product is placed into the fryer. Sensitivity decreases or increases cooking time to coun t erbalance [...]

TB14 SERIES GA S FRYERS CHAPTER 6: COMPUTER OPER A TION 6–6 6.2.1 Boil F eature (cont.) 2. To program computer for boil feature, p ress either switch. 3. Press the switch. will appear in the left display . 4. Enter (1 6 5 3) in that sequence. The r ight display will read . The temperature is automatically set for 195 ° F (91 ° C) . The fryer wi[...]

TB14 SERIES GA S FRYERS CHAPTER 7: PREVE NTATIVE MA INTEN ANCE 7-1 7.1 General DA NGER Never attempt to clea n the fr y e r during th e cooking process or when the fry pot is filled with hot oil/ shortening. If water comes in contact w ith oil/shortening heat ed to cooking temperature, it will caus e spatt ering of the oil/shortening, w hich can re[...]

TB14 SERIES GA S FRYERS CHA PTER 7: PREVENTA TIVE M AINTENA NCE 7-2 7.4 Periodic/Annual This app liance shou ld be insp ected and ad justed peri odically b y qualif ied service p ersonnel as part of a re gular kitche n maintenance pr og ram. Frymaster /Dean re co mmends that this applianc e be inspec ted at least annually by a Factory Authorized Se[...]

TB14 SERIES GA S FRYERS CHA PTER 7: PREVENTA TIVE M AINTENA NCE 7-3 7.4 Periodic/Annual (cont.) Built-i n Filtration (cont.): • Check filtra tion s yste m integrity as follows: − With the filter pan empty, place each oil return handle, one at a time, in the ON position. Verify that the pump activates and that bubbles appear in the cookin g oil/[...]

TB14 SERIES GA S FRYERS CHAPTER 8: TROUB LESHOO TING 8-1 8.1 General DA NGER Hot cooking oil/shortening w ill cause severe burns. Never at tempt to mov e this appliance when f illed with hot cooking oi l/shortening or to t ransfer hot cook ing oil/shortening from one container to another. DA NGER This equipment should be unplugged w hen servic ing,[...]

TB14 SERIES GA S FRYERS CHAPTER 8: TROUBLESHOOTING 8-2 8.2 Pilot Bur ner Malfunction (cont.) 4. Check all connections for cleanliness and securit y. C. Pilot flame of proper size, but is unstable. Flame wavers and does not envelop the thermocouple comple tely at all times. 1. Check for drafts that might b e caused b y air conditioning equipment or [...]

TB14 SERIES GA S FRYERS CHAPTER 8: TROUBLESHOOTING 8-3 8.3 Main Bur ner Malfunctions (cont.) D. Fryer will not reach the temper ature setting and/or runs erraticall y. 1. Incorrect location of sensor prob e or defective temperatur e sensor. 2. Loose wiring/wire connecti on E. Fryer shortening temperature cannot be cont rolled; fr yer runs at high-l[...]

TB14 SERIES GA S FRYERS CHAPTER 8: TROUBLESHOOTING 8-4 8.4 Wiring Diagrams 8.4.1 TB14 Series Wit h Built-In Filtrat ion 13 BOA RD 8073651 COMPUTER INTERFACE BLK FUSE 2 AMP J BOX LEADS T5 AND T8 ON THE MOTOR FOR C HANGE OF ROTATIO N INT ERCHANGE RED WHT#1 80721 04 T1 8102097 MOT OR T8 T2 T3 T4 T5 OIL RETURN MICRO SWITCH YEL NO COM NC RED 2 1 106098 [...]

TB14 SERIES GA S FRYERS CHAPTER 8: TROUBLESHOOTING 8-5 8.4.2 TB14 Series Int erface Board ( E nlarged Vie w ) RIGHT TEMP PROBE 4 J3 8 7 R-HEAT LED 4 RL-3 R-GV LED 5 R PWR V1D 35 4 1 3 1 4 1 1 J 2 35 4 1 3 1 4 1 1 POWER HEAT AIR 24V LED 3 LEFT TEMP PROBE 12V LINE VOLTAGE 3 1 5 7 8 4 2 J1 L-HEAT LED 2 RL-1 12V LED 6 L-GV LED 1 L PWR V2D 15 15 14 14 6[...]

TB14 SERIES GA S FRYERS CHAPTER 9: PARTS LIST 9-1 9.1 Accessories 1 2 3 4 5 ITEM PA RT # COMPONENT 1 803-0022 Bask et, Fry – T B14 2 803-0277 Grid Ass em bly, Frypot 3 810-1403 Bask et Hanger, W ireform 4 803-0278 Brush, T eflon- L- Shaped 5 106-1637 SP Vat Cover , Fr ypot (Opt ional)[...]

TB14 SERIES GA S FRYERS CHAPTER 9: PARTS LIST 9-2 9.2 Cabinetr y and Rel ated Components 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20[...]

TB14 SERIES GA S FRYERS CHAPTER 9: PARTS LIST 9-3 9.2 Cabinetr y and Re lated Components (cont. ) ITEM PA RT # COMPONENT 1 823-3248 Sup port, Leg- Without Optional SUFF Filter Only 2 200-1148 Chan nel, Bas e, Front & Rear- Without Optional SUFF Filter Only 3 201-3563 Side, C abinet- Left- Pa inted 4 202-3563 Side, C abinet- R ight- P ainted 5 2[...]

TB14 SERIES GA S FRYERS CHAPTER 9: PARTS LIST 9-4 9.3 Computer and Related Components 1 2 3 4 5 6 7 8 9 10 ITEM PA RT # COMPONENT 1 210-3562 Panel, Contr ol- TB14 2 106-1188 Computer , CMIII.5- T B14 3 823-3806 Bezel, Com puter - T B14 4 806-4549 Board, Int erf ace * 806-7179 SP Sound D evice 5 807-3684 Outlet, F ilter Power- 1 20V 6 807-3577 Break[...]

TB14 SERIES GA S FRYERS CHAPTER 9: PARTS LIST 9-5 9.4 Fil ter Modul e Components To Frypo t To Filt er 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 17 16 18 19 19 20 20 21 22 23 24 25 26 28 27 29 30 31 32 33 34 35 36 29 31 ITEM PA RT # COMPONENT 1 823-3791 Support, Leg- Lef t Hand 2 201-3529 Base, Chan nel- Left Hand 3 823-3792 Support, Leg- Rig ht Hand 4 2[...]

TB14 SERIES GA S FRYERS CHAPTER 9: PARTS LIST 9-6 9.4 Filter Module Components (cont.) ITEM PA RT # COMPONENT 12 807-3620 Switch, T oggle 13 807-3795 Mount, Inlet 14 807-1321 Holder, F use- Buss * 807-3592 Fuse, 2 Am p Slow- Blow 15 200-3532 Cover, Inlet Mount 16 810-2252 Pum p, Filter- 5 GPM 17 810-2100 Motor, Pum p- 115/ 230VA C 1/3 H P 18 807-35[...]

TB14 SERIES GA S FRYERS CHAPTER 9: PARTS LIST 9-7 9.5 Filter Pan Components 1 2 3 4 5 6 7 8 9 10 11 12 ITEM PA RT # COMPONENT 1 106-2257 SP Pan Assem bly, Filter- SUF F 50 2 810-0006 Caster- 2" 3 809-0822 Bolt, ¼- 20 x ½" Steel * 809-0820 Nut, ¼-20 O val Lock ing 4 210-2291 Insert, Caster Mount 5 809-0805 Scre w, ¼-20 x ½ " 6 81[...]

TB14 SERIES GA S FRYERS CHAPTER 9: PARTS LIST 9-8 9.6 Frypot, Burners and Related Components 36 37 38 1 25 26 27 28 29 30 31 32 34 33 35 14 15 17 20 22 24 16 18 19 23 21 2 5 7 8 9 10 11 12 13 4 3 6[...]

TB14 SERIES GA S FRYERS CHAPTER 9: PARTS LIST 9-9 9.6 Frypot, Burners and Related Components (cont.) ITEM PA RT # COMPONENT 1 826-1871 Frypot, S S- 1-¼" Dra in System 2 200-1329 Brack et, Burner Mounti ng 3 200-1330 Shield, Burner Heat 4 823-3522 Diff user, T B14 5 810-2150 Burner, Right 6 810-2149 Burner, Cent er 7 810-2151 Burner, Lef t 8 2[...]

TB14 SERIES GA S FRYERS CHAPTER 9: PARTS LIST 9-10 9.7 Oil Return Components 5 6 7 9 10 11 12 13 1 2 3 4 8 ITEM PA RT # COMPONENT 1 823-3531 Handle, O il Retur n 2 809-0843 Pin, Cot ter- Oil Return Ha ndle 3 823-3344 Actuator (Handle) , Oil Retur n 4 809-0885 W asher, Actuator 5 202-3538 Brack et, Oil Re turn Mic roswitch 6 809-0842 Nut, 4-40 N ylo[...]

Frymaster, L.L. C., 8700 Line Avenue, PO Bo x 51000, Sh reveport, Louisi ana 711 35-1000 Shipping Address: 8700 Line Avenue, Shreveport, Louisiana 711 06 TEL 1-318-865-171 1 FAX (Parts) 1-318-2 19-71 40 FAX (Tech Support) 1-318-21 9-7135 Price: $10.00 PRINTED IN THE UNITED STATES SERVIC E HOTL INE 1-800-551- 8633 819-5941 OCTOBER 2002[...]