Yamaha YZF-R1(4C81) инструкция обслуживания

1F4C8-300E1 2F4C8-300E1 () A 2 YZF-R1 (4C81) EUROPE, SOUTH AFRICA[...]

A 3 YZF-R1 PA R T S C ATA L O G U E ©2006 by Y amaha Motor Co . , Ltd. 1st edition, October 2006 All rights reserved. Any reprinting or unauthorized use without the written permission of Y amaha Motor Co ., Ltd. is e xpressly prohibited. Printed in J apan.[...]

A 4 FOREWORD This Parts Catalogue is related to the parts for the model (s) on the cover page. When you are ordering replacement parts, ple ase refer to th is Parts Catalogue and quo te both part numbers and part names correctly. 1. Modifications or additions which have been made after the issue of th e Parts Catalogue will be announced in the Part[...]

A 5 FOREWORD 7. Applicable Serial No. Engine Serial No. Frame Serial No. 8. Applicable Colour Code (The (*) mark show s Model colour.) Abbre viation Colour Name Colour Code BWC1(*) BLUISH WHITE COCKT AIL 1 0390 DBNM8 D ARK BLUISH GRA Y MET ALLIC 8 0919 DPBMC(*) DEEP PURPLISH BLUE MET ALLIC C 0564 LGB LO W GLOSS BLA CK 0098 MBL2 MA T BLACK 2 0582 SM[...]

A 6 MODEL LABEL (1) A label called “Model Label” is affixe d in the location as indicated in (3) below. When using this parts catalogue, please be sure to cross–reference the “model co de – production code No.” in the catalogue wi th the “model code – production code No.” indi- cated on the Model Label affi xed onto the product co[...]

CONTENTS ENGINE CYLINDER HEAD ............ ................. .............. ................. ..... B2 CYLINDER ............... .............. ................ .............. .............. ... B4 CRANKSHAFT & PISTON ................ ................. .............. ..... B5 VALVE ............. .............. .............. .............. .....[...]

B 2 FIG. 1 CYLINDER HEAD REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 1 4C8–1110 1–00 CYLINDER HEAD ASSY 1 2 4C8–1113 3–10 .GUIDE, V AL V E 1 8 3 4C8–1113 4–10 .GUIDE, V AL V E 2 8 4 90340–18 002 .PLUG, STRAIGHT SCREW 3 5 91808–16 023 .PIN, DOWEL 2 6 91808–16 023 .PIN, DOWEL 2 7 91808–16 023 .PIN, DOWEL 2 8 90105–06 027 .BOL[...]

B 3 FIG. 1 CYLINDER HEAD REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 28 99530–10 114 PIN, DOWEL 2[...]

B 4 FIG. 2 CYLINDER REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 1 5VY–11 311–10 CYLINDER 1 1 2 5VY–11 351–00 GASKET , CYLINDER 1 3 99530–10 114 PIN, DOWEL 2[...]

B 5 FIG. 3 CRANKSHAFT & PISTON REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 1 4C8–1141 1–00 CRANKSHAFT 1 2 4C8–1165 0–00 CONNECTING ROD ASSY 4 3 5VY–11 654–01 .BOL T , CONNECTING ROD 2 4 4C8–1165 6–00 PLANE BEARING, CONNECTING ROD 8 UR RED-BLUE 4C8–1165 6–10 PLANE BEARING, CONNECTING ROD 8 UR RED-BLACK 4C8–1165 6–20 PL[...]

B 6 FIG. 4 VALVE REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 1 4C8–1211 1–00 V AL V E, INT AKE 8 2 4C8–1212 1–00 V AL V E, EXHAUST 8 3 4C8–1211 6–00 SEA T , V AL VE SPRING 16 4 4C8–1211 3–00 SPRING, V AL VE INNER 8 5 4C8–1211 4–00 SPRING, V AL VE OUTER 8 6 4C8–1211 7–00 RET AINER, V AL VE SPRING 8 7 4C8–1212 7–00 RET [...]

B 7 FIG. 4 VALVE REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 12 3LD–1216 9–T0 P AD , ADJUSTIN G (2.40) 16 UR 13 4C8–1215 3–20 LIFTER, V AL VE 16 UR BLUE 4C8–1215 3–30 LIFTER, V AL VE 16 UR RED 4C8–1215 3–09 LIFTER, V AL VE ( O/S) 16 AP GREE N[...]

B 8 FIG. 5 CAMSHAFT & CHAIN REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 1 4C8–1217 0–00 CAMSHAFT ASSY 1 1 2 4C8–1218 0–00 CAMSHAFT ASSY 2 1 3 4C8–1217 6–00 SPROCKET , CAM CHAIN 2 4 90105–07 006 BOL T , FLANGE 4 5 94591–60 124 CHAIN 1 6 4C8–1221 0–00 TENSIONER ASSY , CAM CHAIN 1 7 2D1–1221 3–00 GASKET , TENSIONER CASE [...]

B 9 FIG. 6 WATER PUMP REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 1 5VY–12 469–00 JOINT 1 1 2 5VY–12 576–00 HOSE 1 1 3 90450–38 040 HOSE CLAMP ASSY 1 4 93210–47 675 O-RING 1 5 95024–06 025 BOL T , FLANGE 3 6 5VY–12 637–00 ST A Y 1 1 7 4C8–1242 0–00 W A TER PUMP ASSY 1 8 93306–00 106 .BEARING 2 9 93102–12 372 .OIL SEAL 1[...]

B 10 FIG. 6 WATER PUMP REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 28 5VY–12 481–10 PIPE 1 1 29 93210–235A1 O-RING 1 30 93210–27 370 O-RING 1 31 5VY–12 588–00 HOSE 5 1 32 90467–200A0 CLIP 1 33 90450–32 001 HOSE CLAMP ASSY 1 34 90110–06 161 BOL T , HEXAGON SOCKET HEAD 1 35 4C8–1248 4–00 PIPE 4 1 36 90430–06 014 .GASKET 1 3[...]

B 11 FIG. 7 RADIATOR & HOSE REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 1 4C8–1248 5–00 PIPE 5 1 2 4C8–1243 A–00 HOSE 1 1 3 90467–11 090 CLIP 2 4 93210–235A1 O-RING 1 5 90110–06 168 BOL T , HEXAGON SOCKET HEAD 1 6 90450–35 001 HOSE CLAMP ASSY 1 7 5VY–12 410–10 THERMOST A T ASSY 1 8 5LP–1241 1–00 .THERMOST A T 1 9 9321[...]

B 12 FIG. 7 RADIATOR & HOSE REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 28 90450–35 001 HOSE CLAMP ASSY 1 29 4C8–1265 9–00 D AMPER, AIR SHROUD 2 1 30 4C8–1266 8–00 D AMPER, AIR SHROUD 3 2 31 5SL–1246 2–00 CAP , RADIA TOR 1 32 90387–07 00G COLLAR 1 33 91317–06 030 BOL T 1 34 90201–06 071 W ASHER, PLA TE 1 35 90201–06 074[...]

B 13 FIG. 8 OIL PUMP REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 1 94580–25 078 CHAIN (DID25 78LE) 1 2 4C8–1341 0–00 STRAINER HOUSING ASSY 1 3 93210–22 298 O-RING 1 4 90480–13 010 GROMMET 1 5 5VY–13 117–10 COLLAR, DIST ANCE 1 6 90110–06 173 BOL T , HEXAGON SOCKET HEAD 3 7 5VY–13 416–00 PIPE, OIL 1 1 8 93210–14 003 O-RING 2 [...]

B 14 FIG. 9 OIL CLEANER REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 1 90401–20 145 BOL T , UNION 1 2 5GH–13440–20 ELEMENT ASSY , OIL CLEANER 1 3 5VY–13 490–00 RELIEF V AL VE ASSY 1 4 93210–15 566 O-RING 1 5 4C8–1341 7–00 CO VER, STRAINER 1 6 90340–14 132 .PLUG, STRAIGHT SCREW 1 7 214–1119 8–01 .GASKET 1 8 99530–08 012 PIN[...]

B 15 FIG. 10 INTAKE REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 1 4C8–1359 5–00 JOINT 1 2 90450–62 002 HOSE CLAMP ASSY 1 3 4C8–1359 6–00 JOINT , CARBURETOR 2 1 4 90450–62 002 HOSE CLAMP ASSY 2 5 4C8–1359 8–00 JOINT , CARBURETOR 4 1 6 90450–62 002 HOSE CLAMP ASSY 1 7 2C0–1388 1–00 CO VER 1 1 8 4C8–1441 1–00 CASE, AIR CLE[...]

C 2 FIG. 10 INTAKE REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 28 91312–06 016 BOL T 7[...]

C 3 FIG. 11 INTAKE 2 REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 1 4C8–1375 0–00 THRO TTLE BOD Y ASSY 1 2 8A7–1413 9–00 .CLIP , PIPE 4 3 895–1416 9–00 .CAP 4 4 4C8–1376 1–00 .INJECT OR ASSY 4 5 5PS–14 147–00 ..O-RING 1 6 8FP–1355 6–00 .GASKET , MANIFOLD 4 7 4C8–8238 6–00 .EXTENSION, WIRE HARNESS 1 8 4KM–14137–00 .[...]

C 4 FIG. 12 AIR INDUCTION SYSTEM REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 1 4C8–1484 0–00 AIR CUT V AL VE ASSY 1 2 4C8–1488 1–00 HOSE, BEND 1 1 3 4C8–1488 2–00 HOSE, BEND 2 1 4 90467–18 172 CLIP 2 5 4C8–1488 3–00 HOSE, BEND 3 1 6 90467–18 172 CLIP 1 7 90467–180A0 CLIP 2 8 90467–17 128 CLIP 1 9 90464–28 003 CLAMP 1[...]

C 5 FIG. 13 EXHAUST REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 1 4C8–1461 0–00 EXHAUST PIPE ASSY 1 1 2 4C8–1460 2–00 .EXHA UST PIPE COMP . 1 3 4C8–1461 5–00 .JOINT , EXHA UST 1 1 4 5VY–14 816–00 .PLUG, BLIND 1 5 5VY–14 638–00 .COLLAR 2 6 5VY–14 623–00 .GASKET , EXHA UST PIPE 1 7 5VY–14 821–00 .ARM, SHAFT (V AL VE) 1 [...]

C 6 FIG. 13 EXHAUST REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 28 90201–06 079 .W ASHER, PLA TE 4 29 90387–06 188 .COLLAR 4 30 4FM–24181–00 .DA MPER, LOCA TING 1 1 31 4C8–8592 A–00 .SENSOR 1 32 4C8–2188 0–00 .ST A Y ASSY . ,1 1 33 90111–08 021 .BOL T ,HEX. SOCKET BUTT ON 1 34 90480–12 021 .GROMMET 4 35 4C8–1471 0–00 MUFF[...]

C 7 FIG. 13 EXHAUST REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 55 90387–08 020 COLLAR 2 56 95814–08 045 BOL T , FLANGE 2 57 90201–08 034 W ASHER, PLA TE 2 58 95604–08 200 NUT , U FLANGE 2 59 4C8–1133 E–00 CABLE, PU LLEY 1 1 60 4C8–1133 F–00 CABLE, PU LLEY 2 1 61 4C8–1471 8–00–P0 PRO T ECT OR, MUFFLER 1 1 MBL2 62 90387–06[...]

C 8 FIG. 14 CRANKCASE REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 1 4C8–1510 0–00 CRANKCASE ASSY 1 2 5EB–15 155–00 .NOZZLE 3 4 3 93210–04 092 .O-RING 4 4 99530–10 014 .PIN, DOWEL 3 5 5VY–13 418–10 PIPE, OIL 2 1 6 93210–14 003 O-RING 2 7 90110–06 161 BOL T , HEXAGON SOCKET HEAD 2 8 90116–10 032 BOL T , STUD 7 9 90116–10 02[...]

C 9 FIG. 15 CRANKCASE COVER 1 REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 1 5VY–15 411–00 CO VER, CRANKCASE 1 1 2 93306–20 124 BEARING 1 3 93605–10 108 PIN, DOWEL 2 4 5VY–15 164–00 HOUSING, BEARING 2 1 5 5VY–15 542–00 COLLAR 2 1 6 90149–06 064 SCREW 3 7 90201–06 431 W ASHER, PLA TE 3 8 5PX–15 189–00 PLUG 1 9 93210–22 38[...]

C 10 FIG. 15 CRANKCASE COVER 1 REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 28 90340–32 004 PLUG, STRAIGHT SCREW 1 29 93210–32 172 O-RING 1 30 90430–08 143 GASKET 1 31 92014–08 016 BOL T , BUTT ON HEAD 1 32 4C8–1545 6–00 GASKET , OIL PUMP CO VER 1 1 33 90109–06 014 BOL T 6 34 5VY–11 165–00 PLA TE, BREA THER 1 35 90110–06 182 B[...]

C 11 FIG. 15 CRANKCASE COVER 1 REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 55 91380–06 014 BOL T 2[...]

C 12 FIG. 16 STARTER REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 1 2D1–1153 7–00 GEAR, DRIVEN 1 2 5VY–16 155–00 ABSORBER 1 3 3 90201–20 016 W ASHER, PLA TE 1 4 5VY–11 478–00 COLLAR 1 5 5VY–15 570–00 ST ARTER CLUTCH ASSY 1 6 5VY–15 586–00 PLA TE, ST ARTER CLUTCH ASSY 1 7 5VY–15 515–00 GEAR 3 1 8 5VY–11 445–00 SP ACER[...]

C 13 FIG. 17 CLUTCH REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 1 2D1–1638 2–00 AXLE, PUSH L EVER 1 2 92907–08 600 W ASHER, PLA TE 1 3 99001–07 600 CIRCLIP 1 4 93317–11 096 BEARING 1 5 93102–15 212 OIL SEAL 1 6 93315–21 570 BEARING 1 7 4C8–1615 0–00 PRIMAR Y DRIVEN GEAR COMP . 1 8 4C8–1615 4–00 PLA TE, THR UST 1 1 9 90208?[...]

C 14 FIG. 17 CLUTCH REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 25 4B1–1632 5–00 PLA TE, CLUTCH 2 1 UR (T2.3) 26 4C8–1637 7–00 NUT , LOCK 1 27 93310–232R9 BEARING 1 28 4XV–16 356–01 ROD , PUSH 1 1 29 4C8–1634 0–00 PUSH LEVER ASSY 1 30 90508–16 041 SPRING, T ORSION 1 31 90201–10 029 W ASHER, PLA TE 1 32 99009–10 400 CIRCLI[...]

C 15 FIG. 18 TRANSMISSION REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 1 4C8–1741 1–00 AXLE, MAIN (15 T) 1 2 90387–28 003 COLLAR 1 3 4C8–1715 1–00 GEAR, 5TH PINI ON (22T) 1 4 90209–25 011 W ASHER 2 5 93440–28 184 CIRCLIP 2 6 2D1–1713 1–00 GEAR, 3RD PINION (21/23T) 1 7 90387–25 007 COLLAR 1 8 4C8–1716 1–00 GEAR, 6TH PINI ON[...]

D 2 FIG. 18 TRANSMISSION REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 28 90214–28 002 W ASHER, CLA W 1 29 5VY–17 231–00 GEAR, 3RD WHEEL (3 7T) 1 30 4C8–1725 1–00 GEAR, 5TH WHEEL (3 0T) 1 31 90387–25 008 COLLAR 1 32 5VY–17 211–00 GEAR,1ST WHEEL (38T) 1 33 93102–40 330 OIL SEAL 1 34 93440–62 032 CIRCLIP 1 35 4C8–1746 0–00 SP[...]

D 3 FIG. 19 SHIFT CAM & FORK REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 1 5VY–18 540–00 SHIFT CAM ASSY 1 2 136–1854 2–00 .POINT , NEUTRAL 1 3 93306–00 106 BEARING 1 4 5VY–18 511–01 FORK, SHIFT 1 1 5 2D1–1851 2–00 FORK, SHIFT 2 1 6 5VY–18 513–01 FORK, SHIFT 3 1 7 5VY–18 531–00 BAR, SHIFT FORK G UIDE 1 1 8 5VY–18 5[...]

D 4 FIG. 20 SHIFT SHAFT REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 1 5VY–18 144–00 HANGER, SPRING 1 2 132–1634 6–00 HOOK, SPRING 1 3 5VY–18 140–00 ST OPPER LEVER ASSY 1 4 90387–08 04S COLLAR 1 5 5VY–18 127–10 ST OPPER, SCREW 1 6 93317–11 295 BEARING 2 7 93102–12 106 OIL SEAL (SD 12-22-5 HS) 1 8 99002–10 600 CIRCLIP 1 9 9[...]

D 5 FIG. 21 F RAME REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 1 4C8–2116 J–00 BRAC KET 7 1 2 90480–14 005 GROMMET 2 3 90387–063E6 COLLAR 2 4 95022–06 020 BOL T , FLANGE 2 5 90201–06M31 W ASHER, PLA TE 2 6 95024–06 012 BOL T , FLANGE 1 7 4C8–2111 0–00 FRAME COMP . 1 8 4C8–2119 0–00 REAR FRAME COMP . 1 9 5VY–21 268–00 SE[...]

D 6 FIG. 21 F RAME REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 28 90338–14 007 PLUG 2 29 90338–17 004 PLUG 2 30 90338–23 004 PLUG 2 31 90338–08 008 PLUG 1 32 5VY–21 131–00 BRAC KET 1 33 95822–06 016 BOL T , FLANGE 4 34 4C8–2117 M–00 CO VER 2 1 35 4C8–2174 X–00 D AMPER 1 36 4C8–2174 6–00 D AMPER 1 37 4C8–2139 X–00 D [...]

D 7 FIG. 21 F RAME REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 55 4C8–2113 D–00 .SHEET , 3 1 56 90109–06 043 BOL T 1 57 90111–05 002 BOL T ,HEX. SOCKET BUTT ON 2 58 90269–06 012 RIVET 3 59 4C8–2412 1–00 SEA T , KNEE GRIP 1 1 60 4C8–2412 2–00 SEA T , KNEE GRIP 2 1 61 5SL–8475 3–00 D AMPER 2[...]

D 8 FIG. 22 FENDER REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 1 5PW–21511–0 0–P1 FENDER, FRONT 1 UR FOR DPBMC 5PW–21511–0 0–P6 FENDER, FRONT 1 UR FOR SMX 5PW–21511–0 0–PB FENDER, FRONT 1 UR FOR BWC1 2 90480–12 072 GROMMET 6 3 90387–06 5J6 COLLAR 6 4 90111–06 043 BOL T ,HEX. SOCKET BUTT ON 4 5 90111–06 030 BOL T ,HEX. S[...]

D 9 FIG. 22 FENDER REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 24 5VY–21 669–00 SEAL 1 25 90465–04 020 CLAMP 2 26 4C8–2163 9–00 D AMPER 2 2 27 4C8–2173 5–00 SEAL 2 8 28 5VY–21 732–00 SEAL 1 2 29 5PW–21732–0 0 SEAL 1 2 30 90269–06 081 RIVET 2 31 90269–06 081 RIVET 2 32 90269–07 077 RIVET 1 33 90465–04 020 CLAMP 1 34 [...]

D 10 FIG. 22 FENDER REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 51 4C8–2749 8–00 .SEA T 1 1 52 4C8–2749 9–00 .SEA T 2 1 53 92017–05 012 BOL T , BUTT ON HEAD 1 54 90111–05 011 BOL T ,HEX. SOCKET BUTT ON 1 55 4C8–2810 0–00 T OOL KIT 1[...]

D 11 FIG. 23 SIDE COVER REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 1 4C8–2171 0–00–P0 SIDE CO VER ASSY 1 1 UR FOR DPBMC 4C8–2171 0–00–P1 SIDE CO VER ASSY 1 1 UR FOR SMX 4C8–Y217 1–00–P2 CO VER, SIDE 1 1 UR FOR BWC1 2 5PW–2174X–0 0 .DAMPER 2 3 90338–06 018 .PLUG 2 4 4C8–2174 7–00 .DAMPER 1 5 4C8–2172 P–00 .SEA T 1[...]

D 12 FIG. 24 REAR ARM REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 1 4C8–2211 0–00 REAR ARM COMP . 1 2 90101–08 013 BOL T 2 3 95302–08 600 NUT 2 4 90201–08 057 W ASHER, PLA TE 2 5 4C8–2218 4–00 BUSH 1 6 93317–52 865 BEARING 1 7 93317–428U8 BEARING 1 8 5VY–22 128–00 CO VER, THR UST 1 1 9 4C8–2212 8–00 CO VER, THR UST 1 1 [...]

D 13 FIG. 24 REAR ARM REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 28 90105–10 017 BOL T , FLANGE 1 29 95602–10 200 NUT , U FLANGE 1 30 90387–10 12A COLLAR 2 31 90387–10 13U COLLAR 1 32 90105–10 021 BOL T , FLANGE 1 33 95602–10 200 NUT , U FLANGE 1 34 90387–10 12A COLLAR 1 35 90105–10 017 BOL T , FLANGE 1 36 95602–10 200 NUT , U[...]

D 14 FIG. 25 REAR SUSPENSION REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 1 4C8–2221 0–00 SHOCK ABSORBER ASSY , REAR 1 2 93315–31 758 .BEARING 1 3 93109–17 071 .OIL SEAL 2 4 90105–10 018 BOL T , FLANGE 1 5 95602–10 200 NUT , U FLANGE 1 6 4C8–2221 9–00 BRAC KET , UPPER 1 7 4C8–2212 7–00 SHIM 1 8 95602–14 200 NUT , SELF-LOCKIN[...]

D 15 FIG. 26 STEERING REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 1 93399–99 932 BEARING 1 2 3FV–2346 2–00 SEAL, STEERIN G 1 3 4XV–23 415–01 CO VER, BALL RA CE 1 1 4 90179–30 691 NUT 2 5 4XV–23 418–00 W ASHER, SPECIAL 1 6 90202–30 235 W ASHER, PLA TE 1 7 90170–28 419 NUT 1 8 90201–281U8 W ASHER, PLA TE 1 9 4C8–2343 5–00[...]

E 2 FIG. 27 FR ONT FORK REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 1 4C8–2310 2–00 FRONT FORK ASSY (L.H) 1 UR FOR DPBMC ,BWC1 4C8–2310 2–10 FRONT FORK ASSY (L.H) 1 UR FOR SMX 2 4C8–2313 6–00 .TUBE, OUTER 1 UR FOR DPBMC ,BWC1 4C8–2313 6–10 .TUBE, OUTER 1 UR FOR SMX 3 5PW–23146–0 0 ..W ASHER, OIL SE AL 1 4 4PU–23 145–01 ..[...]

E 3 FIG. 27 FR ONT FORK REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 24 4PU–23 144–00 ..SEAL, DU ST 1 25 4C8–2312 0–00 .INNER TUBE COMP .2 1 26 4C8–2317 0–00 .CYLINDER COMP ., FRONT FORK 1 27 509–2315 8–L0 .GASKET 1 28 5UX–2318 1–00 .BOL T , HEXA GON SOCKET HEAD 1 29 4C8–2314 1–00 .SPRING, FRONT FORK 1 30 5VY–12 277–00[...]

E 4 FIG. 28 FUEL TANK REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 1 4C8–YK241– 00–P0 FUEL T ANK COMP . 1 UR FOR DPBMC 4C8–YK241– 00–P1 FUEL T ANK COMP . 1 UR FOR SMX 4C8–Y241 0–00–01 FUEL T ANK COMP . 1 UR FOR BWC1 2 4C8–2424 5–00 .GRAPHIC, FUEL T ANK 2 1 FOR BWC1 3 91312–06 016 BOL T 2 4 5VY–24 183–00 D AMPER, LOCA T[...]

E 5 FIG. 28 FUEL TANK REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 26 90461–08 003 CLAMP 1 27 90154–05 012 SCREW , BINDING 1 28 5JW–24486– 00 O-RING 1 29 90110–05 014 BOL T , HEXAGON SOCKET HEAD 6 30 5VY–24 312–00 PIPE 2 1 31 4C8–2431 6–00 PIPE 6 1 32 90467–09 006 CLIP 2 33 4C8–2171 A–00–P0 CO VER, T OP 1 UR FOR DPBMC 4C[...]

E 6 FIG. 28 FUEL TANK REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 51 4C8–2414 H–00 D AMPER, PLA TE 1 1 52 4C8–2414 P–00 D AMPER, PLA TE 5 1 53 5PW–2411J– 01 D AMPER, SIDE CO VER 1 54 90159–05 015 SCREW , WITH WASHER 2 55 4C8–2414 K–00 D AMPER, PLA TE 3 2 56 5VY–24 14R–00 D AMPER, PLA TE 6 1 57 5SL–24 13B–00 EMBLEM 2 58 [...]

E 7 FIG. 29 SEAT REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 1 4C8–2471 0–00 SINGLE SEA T ASSY 1 UR FOR DPBMC,SMX 4C8–2471 0–10 SINGLE SEA T ASSY 1 UR FOR BWC1 2 4C8–2471 1–00 .CO VER, SINGLE SEA T 1 UR FOR DPBMC,SMX 4C8–2471 1–10 .CO VER, SINGLE SEA T 1 UR FOR BWC1 3 90110–06 258 BOL T , HEXAGON SOCKET HEAD 2 4 4C8–2475 0–[...]

E 8 FIG. 30 FRONT WHEEL REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 1 5VY–2516 8–00–98 CAST WHEEL, FRONT 1 LGB FOR DPBMC, SMX 5VY–2516 8–00–0X CAST WHEEL, FRONT 1 LGB/HTR FOR BWC1 2 4XV–25 117–00 SP ACER, BEARING 1 3 93306–07 208 BEARING 2 4 93106–28 043 OIL SEAL 2 5 * TIRE(120/70 ZR17 M/ C 58W) 1 UR LM PIRELLI * TIRE(120/70 [...]

E 9 FIG. 31 FRONT BRAKE CALIPER REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 1 4C8–2581 T–00 DISK BRAKE ASSY 2 2 90149–06 043 SCREW 10 3 4C8–2580 T–00 CALIPER ASSY (L EFT) 1 4 4C8–W005 7–00 .PIST ON ASSY , CALIPER 1 5 4C8–W004 7–00 ..CALIPE R SEAL KIT 1 6 4C8–W004 5–00 .BRAKE P AD KIT 1 7 4SV–25 924–00 .PIN, P AD 2 8 4C8[...]

E 10 FIG. 32 REAR WHEEL REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 1 5VY–2533 8–00–98 CAST WHEEL, REAR 1 LGB FOR DPBMC,SMX 5VY–2533 8–00–0X CAST WHEEL, REAR 1 LGB/HTR FOR BWC1 2 93306–20 531 BEARING 1 3 93106–40 013 OIL SEAL 1 4 93317–43 580 BEARING 1 5 93420–61M07 CIRCLIP 1 6 5PW–25317–0 0 SP ACER, BEARING 1 7 4XV–25 [...]

E 11 FIG. 32 REAR WHEEL REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 24 90110–05 030 .BOL T , HEXA GON SOCKET HEAD 1 25 5VY–25 389–00 PULLER, CHAIN 2 1 26 4C8–2538 1–00 AXLE, WHEEL 1 27 90185–24 007 NUT , SELF-LOCKING 1 28 90201–25 020 W ASHER, PLA TE 1 29 94582–10 118 CHAIN (DID50V A8-118LL) 1 30 94682–05 031 .JOINT , CHAIN (DI[...]

E 12 FIG. 33 REAR BRAKE CALIPER REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 1 5SL–2582 W–00 DISK, REAR BRAKE 2 1 2 90149–08 009 SCREW 5 3 5VY–2580 W–11 CALIPER ASSY , REAR 2 1 4 5VY–W005 7–00 .PIST ON ASSY , CALIPER 1 5 5SL–W0047–0 0 ..CALIPE R SEAL KIT 1 6 5SL–2591 7–00 .BOO T , CALIPER 1 7 5SL–2583 8–00 .SLEEVE, CALIP[...]

E 13 FIG. 34 STEERING HANDLE & CABLE REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 1 5VY–26 121–00 HANDLEBAR (LEFT) 1 2 5VY–26 122–00 HANDLEBAR (RIGHT) 1 3 4XV–23 434–00 HOLDER, D AMPER 2 4 5PW–26246–0 0 END , GRIP 2 5 91317–06 025 BOL T 2 6 91312–06 025 BOL T 2 7 91312–08 030 BOL T 2 8 2H9–2346 9–00 CAP , BOL T 2 9 2[...]

E 14 FIG. 35 FRONT MASTER CYLINDER REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 1 5SL–W2587–0 0 MASTER CYLINDER SUB ASSY 1 2 5VY–W004 1–00 .CYLINDER KIT , MASTER 1 3 5VY–W004 8–00 .BLEED SCR EW KIT 1 4 5VY–25 975–00 ..SEAL 1 1 5 5VY–25 89F–01 BOL T , LEVER 1 6 5VS–25 86F–00 NUT , COVE R 1 7 5SL–8392 2–10 LEVER 2 1 8 4H[...]

E 15 FIG. 36 STAND & FOOTREST REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 1 5VY–27 311–01 ST AND , SIDE 1 2 5JJ–27321– 00 BRAC KET , SIDE ST AND 1 3 4NX–2735 1–00 GUIDE, SIDE ST AND 1 4 5PW–27352–0 0 HOOK, SIDE ST AND 1 5 90506–18 008 SPRING, TENSION 1 6 90445–19 002 HOSE (L60) 1 7 90201–081R9 W ASHER, PLA TE 1 8 90101?[...]

F 2 FIG. 36 STAND & FOOTREST REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 28 91401–25 015 PIN, CO TTER 1 29 90109–083E0 BOL T 1 30 90201–08 103 W ASHER, PLA TE 1 31 4C8–2144 G–00 ST A Y , ST OP SWITCH 1 32 90480–12 607 GROMMET 1 33 90387–06 023 COLLAR 1 34 90159–06 150 SCREW , WITH WASHER 1 35 4C8–2744 6–00 PLA TE 2 1 36 9[...]

F 3 FIG. 36 STAND & FOOTREST REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 55 4C8–2749 0–00 PRO TECTOR ASSY 1 56 90387–06 03J .COLLAR 2 57 90183–05 024 .NUT , SP RING 1 58 90183–05 076 .NUT , SP RING 1 59 4C8–2749 A–00 .SEA T 3 1 60 4C8–2749 B–00 .SEA T 4 1 61 4C8–2749 D–00 .SEA T 6 1 62 4C8–2148 6–00 .DAMPER 2 1 63 4[...]

F 4 FIG. 37 REAR MASTER CYLINDER REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 1 4C8–2721 1–00 PED AL, BRAKE 1 2 4C8–2743 4–00 BOL T 1 3 90506–20 193 SPRING, TENSION 1 4 90446–15 386 HOSE 1 5 4C8–2781 3–00 PIN, PED AL CRANK 1 6 4C8–2583 V–00 RR. MASTER CYLINDER ASSY . 1 7 5VX–W004 2–60 .CYLINDER KIT , MASTER 1 8 3LN–2585 [...]

F 5 FIG. 37 REAR MASTER CYLINDER REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 28 90119–05 019 BOL T , WITH W ASHER 1[...]

F 6 FIG. 38 COWL ING 1 REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 1 4C8–Y288 1–00 WINDSHIELD 1 2 4C8–2842 8–00 .SEAL 1 1 3 4C8–2842 9–00 .SEAL 2 1 4 4C8–2844 E–00 .SEAL 3 1 5 4C8–2846 F–00 .SEAL 4 1 6 4C8–2847 F–00 .SEAL 5 1 7 4C8–2848 F–00 .SEAL 6 1 8 4C8–2832 P–00 .GRAPHIC 18 1 9 4C8–2835 G–00–P0 BOD Y , [...]

F 7 FIG. 38 COWL ING 1 REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 26 90160–05 006 SCREW , ROUND T APPING 6 27 90160–05 007 SCREW , ROUND T APPING 3 28 4C8–2838 N–00–P0 DUCT 1 1 UR FOR DPBMC 4C8–2838 N–00–P1 DUCT 1 1 UR FOR SMX 4C8–2838 N–00–P2 DUCT 1 1 UR FOR BWC1 29 4C8–2834 E–00 D AMPER 3 1 30 1FK–2171 H–00 GUIDE[...]

F 8 FIG. 38 COWL ING 1 REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 49 4C8–2837 W–00 GRILL, AIR OUTLE T 2 1 50 5PW–2177L–0 0 PLA TE, SPRING 1 51 90269–06 001 RIVET 2 52 4C8–2628 0–00 REAR VIEW MIRROR ASS Y (LEFT) 1 53 4C8–2629 0–00 REAR VIEW MIRR OR ASSY (RIGHT) 1 54 4C8–2629 8–00 PLA TE, MIRROR FITTING 1 2 55 90387–06 4T3[...]

F 9 FIG. 39 COWL ING 2 REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 1 4C8–Y283U–00 –P0 P ANEL ASSEMBL Y 1 1 UR FOR DPBMC 4C8–Y283U–10 –P1 P ANEL ASSEMBL Y 1 1 UR FOR SMX 4C8–Y283U–20 –P2 P ANEL ASSEMBL Y 1 1 UR FOR BWC1 2 5PW–2177L–0 0 .PLA TE, SPRING 1 3 4C8–2821 9–00 .CO VER 1 1 4 90183–05M02 .NUT , SP RING 2 5 4C8?[...]

F 10 FIG. 39 COWL ING 2 REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 18 97702–50 016 .SCREW , T APPING 3 19 4C8–283B 4–00 .GRAPHIC 20 1 FOR DPBMC 20 4C8–2839 2–00 .GRAPHIC 2 1 UR FOR DPBMC 4C8–2839 2–10 .GRAPHIC 2 1 UR FOR SMX 4C8–2839 2–20 .GRAPHIC 2 1 UR FOR BWC1 21 5PW–28386–0 0 HEAD 4 22 2TK–2175 7–00 W ASHER, SPECIA[...]

F 11 FIG. 39 COWL ING 2 REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 37 5PW–2177L–0 0 .PLA TE, SPRING 3 38 90480–12 596 .GROMMET 2 39 90387–06 5J6 .COLLAR 2 40 4C8–2848 M–00 .SEA T 4 1 41 4C8–2848 P–00 .SEA T 6 1 42 5T A–21749–00 .COLLAR 1 43 4C8–2153 E–00 .EMBLEM, Y AMAHA 1 UR FOR DPBMC 4C8–2153 E–10 .EMBLEM, Y AMAHA [...]

F 12 FIG. 39 COWL ING 2 REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 62 5PW–2177L–0 0 PLA TE, SPRING 1 63 90119–06 052 BOL T , WITH W ASHER 2 64 90464–13 077 CLAMP 2[...]

F 13 FIG. 40 GENERATOR REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 1 5VY–81 450–00 RO T OR ASSY 1 2 2D1–8141 0–01 ST A T OR ASSY 1 3 90149–06 067 SCREW 3 4 4C8–1519 1–00 PLA TE 1 5 90105–06 078 BOL T , FLANGE 1[...]

F 14 FIG. 41 STARTING MOTOR REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 1 4C8–8189 0–00 MO T OR ASSY 1 2 4C8–8180 1–00 .BRUSH SET 1 3 93210–25 711 .O-RING 1 4 4C8–8184 6–00 .SCREW 2 5 95302–06 700 .NUT 1 6 90201–05 021 .W ASHER, PLA TE 2 7 4C8–8186 1–00 .GASKET 2 8 4C8–8183 G–00 CORD COMP . 1 9 95302–06 700 NUT 1 10 9[...]

F 15 FIG. 42 FLASHER LIGHT REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 1 2C0–8331 0–00 FRONT FLASHER LIGHT ASSY 1 1 2 2C0–8331 1–00 .BULB, FLA SHER (12V -10W) 1 3 2C0–8333 A–00 .LENS COMP 1 4 97702–40 010 .SCREW , T APPING 1 5 2C0–8332 0–00 FRONT FLASHER LIGHT ASSY 2 1 6 2C0–8331 1–00 .BULB, FLA SHER (12V -10W) 1 7 2C0–83[...]

G 2 FIG. 43 M ETER REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 1 4C8–8350 0–00 SPEEDOMETER ASSY ( KM/H) 1 4C8–8350 0–10 SPEEDOMETER ASSY ( MPH) 1 FOR GBR 2 4C8–8353 E–00 .CASE, METER UPPER 1 3 5VY–83 572–01 .CASE, SPEEDOMETER LO WER 1 4 5PW–8352S–0 0 .SCREW , P ANEL FTTING 11 5 90160–05 006 SCREW , ROUND T APPING 3[...]

G 3 FIG. 44 HEADLIGHT REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 1 4C8–8430 3–00 HEADLIGHT UNIT ASSY 1 4C8–8430 3–20 HEADLIGHT UNIT ASSY 1 FOR GBR,IRL,ZAF 2 4SV–84 314–00 BULB (12V -55W) 2 (H7)HALOGEN 3 4SV–84 347–00 BULB (12V -5W) 1 4 5SL–8439 7–00 CO VER, SOCKET 1 5 5GJ–8439 7–00 CO VER, SOCKET 1 6 4C8–8419 6–00 CO[...]

G 4 FIG. 45 T AILLIGHT REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 1 4C8–8471 0–00 T AILLIGHT UNIT ASSY 1 2 90269–06 081 RIVET 2 3 5PW–84717–0 0 CORD , T AILLIGHT 1 4 4C8–2162 9–00 GU ARD , MUD 1 5 5VX–84 745–01 LICENCE LIGHT UNIT ASSY 1 6 4HC–84744– 00 .BULB (12V -5W) 1 7 97706–04 012 .SCREW , T APPING 2 8 95602–05 100[...]

G 5 FIG. 46 HANDLE SWITCH & LEVER REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 1 4XV–82 910–15 LEVER HOLDER ASSY (LEFT) 1 2 4XV–83 912–11 .LEVER 1 1 3 2C0–8394 5–00 .BOL T , LEVER 1 4 95607–06 200 .NUT , SE LF U-FLANGE 1 5 95027–06 020 .BOL T , FLANGE 1 6 5L V–83951–00 .BOL T , CABLE ADJUSTI NG 1 7 4XV–82 917–01 .SWITC[...]

G 6 FIG. 47 ELECTRICAL 1 REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 1 90201–12 790 W ASHER, PLA TE 1 2 8CC–85790– 01 THERMOSENSOR ASSY 1 3 2D1–8167 3–00 ROT OR 1 4 90282–03 001 KEY , STRAIGHT 1 5 90201–10 039 W ASHER, PLA TE 1 6 90105–10 290 BOL T , FLANGE 1 7 5VY–85 820–10 SER V O MO T OR ASSY 1 8 4C8–8582 9–00 CO VER, [...]

G 7 FIG. 47 ELECTRICAL 1 REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 28 4C8–1558 9–00 PLA TE, CLUTCH CO VER 1 29 90110–06 161 BOL T , HEXAGON SOCKET HEAD 1 30 90465–08 054 CLAMP 1 31 5VY–85 896–00 SENSOR, CAM POSITIO N 1 32 90110–06 175 BOL T , HEXAGON SOCKET HEAD 1[...]

G 8 FIG. 48 ELECTRICAL 2 REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 1 1D0–8194 0–02 ST ARTER RELA Y ASSY 1 2 36Y–8215 1–00 .FUSE (15A-BL) 2 3 5PS–82 576–01 LEAN ANGLE SENSOR 1 4 91312–04 025 BOL T 2 5 90201–047A2 W ASHER, PLA TE 2 6 90183–04 039 NUT , SPRING 2 7 5VK–81 950–30 RELA Y AS SY 1 8 4C8–8335 0–00 FLASHER RELA[...]

G 9 FIG. 48 ELECTRICAL 2 REF . NO . P ART NO . DESCRIPTION 4C81 REMARKS 28 5VY–82 100–00 BA TTER Y ASSY (YU ASA YTZ10S) 1 29 4C8–8259 0–00 WIRE HARNESS ASSY 1 30 5JJ–82151– 70 .FUSE (25A-BL) 2 31 5JJ–82151– 10 .FUSE (15A-BL) 4 32 5JJ–82151– 00 .FUSE (7.5 A-BL) 5 33 5JW–82151– 10 .FUSE (50A) 1 34 5EA–81 950–20 RELA Y AS S[...]

M 1 NUMERICAL INDEX PA R T N O . GRID NO . 4C8–11101–00 B– 2 5VY–1111G–00 B– 2 4C8–11133–10 B– 2 4C8–11134–10 B– 2 5VY–11165–00 C– 1 0 4C8–11181–00 B– 2 4C8–11191–00 B– 2 4C8–11193–00 B– 2 214–11198–01 B– 1 4 5VY–11311–10 B– 4 4C8–1133E–00 C– 7 4C8–1133F–00 C– 7 5VY–11351–0[...]

M 2 NUMERICAL INDEX PA R T N O . GRID NO . 4C8–2110M–10 D– 6 4C8–2110N–00 D– 6 4C8–2110P–00 D– 6 4C8–21110–00 D– 5 4C8–2111D–00 D– 5 4C8–2112B–00 D– 6 5VY–21131–00 D– 6 4C8–2113B–00 D– 6 4C8–2113C–00 D– 6 4C8–2113D–00 D– 7 4C8–2116J–00 D– 5 5VY–2117K–01 E– 7 4C8–2117M–00 D?[...]

M 3 NUMERICAL INDEX PA R T N O . GRID NO . 5VY–27442–01 E– 1 5 4C8–27443–00 E– 1 5 4C8–27445–00 E– 1 5 4C8–27446–00 F– 2 5JJ–27461–00 E– 1 5 4C8–27463–00 G– 8 4C8–27490–00 F– 3 4C8–27498–00 D– 1 0 4C8–27499–00 D– 1 0 4C8–2749A–00 F– 3 4C8–2749B–00 F– 3 4C8–2749D–00 F– 3 4C8–2[...]

M 4 NUMERICAL INDEX PA R T N O . GRID NO . 90111–06064 F– 2 90111–08021 C– 6 90111–08038 F– 4 90111–08058 C– 6 90116–10023 C– 8 90116–10032 C– 8 90116–10485 E– 1 0 90119–05019 F– 5 90119–05193 D– 9 90119–05239 D– 9 90119–06052 F– 1 2 90119–06228 G– 9 90119–09003 C– 8 90149–06043 E– 9 90149–0[...]

M 5 NUMERICAL INDEX PA R T N O . GRID NO . 92012–06012 F– 3 92012–06014 B– 1 2 92012–06016 D– 1 2 92014–06012 C– 5 92014–06014 C– 9 92014–08016 C– 1 0 92017–05012 D– 1 0 92017–05035 G– 8 92017–06025 E– 7 92902–05600 B– 1 5 92902–06200 F– 4 92907–05200 G– 4 92907–08600 C– 1 3 92990–06200 C– 5 9[...]