Tiger JD 5093E инструкция обслуживания

P AR TS LISTING WITH MOUNTING AND OPERA TING INSTRUCTIONS SIDE FLAIL ASSEMBLIES JD 5101E, 5093E & 5083E UP THROUGH SERIAL #’s L V5101E260403 L V5093E260318 L V5083E260784 06010016 Tiger Corporation 3301 N. Louise Ave. Sioux Falls, SD 57107 1-800-843-6849 1-605-336-7900 www .tiger-mowers.com Current as of 1 1/04/2010[...]

T O THE OWNER / OPERA T OR / DEALER All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly at- tached to minimiz[...]

FOR W ARD This manual contains information about many features of the T iger mowing and roadside maintenance equipment. Some of these include: Safety precautions, Assembly instructions, Operations, Maintenance and Parts. This manual will also assist you in the proper break-in, daily care, and troubleshooting of your new mower . We recommend that yo[...]

T ABLE OF CONTENTS SAFETY _____________________________________________ 1-1 Safety Information__________________________________ 1-2 ASSEMBL Y / MOUNTING SECTION _______________________ 2-1 OPERA TION SECTION _________________________________ 3-1 MAINTENANCE SECTION ______________________________ 4-1 P ARTS SECTION _________________________________[...]

Side & Rear flail Safety Section 1-1 SAFETY SAFETY SECTION[...]

Side & Rear flail Safety Section 1-2 SAFETY Indicates an imminently hazardous situation that, if not avoided, WILL result in DEA TH OR VERY SERIOUS INJURY . Indicates an imminently hazardous situation that, if not avoided, COULD result in DEA TH OR SERIOUS INJUR Y . Indicates an imminently hazardous situation that, if not avoided, MA Y result i[...]

Side & Rear flail Safety Section 1-3 SAFETY DANGER! Never operate the Tractor or Implement until you have read and completely understand this Manual, the Tractor Operator’s Manual, and each of the Safety Messages found in the Manual or on the Tractor and Implement. Learn how to stop the tractor engine suddenly in an emergency . Never allow in[...]

Side & Rear flail Safety Section 1-4 SAFETY DANGER! Never allow children or other persons to ride on the Tractor or Implement. Falling off can result in serious injury or death. (SG-10) DANGER! Never allow children to operate or ride on the Tractor or Implement. (SG-11) WARNING! Do not mount the tractor while the tractor is moving. Mount the tr[...]

Side & Rear flail Safety Section 1-5 SAFETY WARNING! T ransport only at safe speeds. Serious accidents and injuries can result from operating this equipment at unsafe speeds. Understand the T ractor and Implement and how it handles before transporting on streets and highways. Make sure the T ractor steering and brakes are in good condition and [...]

Side & Rear flail Safety Section 1-6 SAFETY WARNING! Never attempt to lubricate, adjust, or remove material from the Implement while it is in motion or while tractor engine is running. Make sure the tractor engine is OFF before working on the Implement. (SG-20) WARNING! Periodically inspect all moving parts for wear and replace when necessary w[...]

Side & Rear flail Safety Section 1-7 SAFETY DANGER! NEVER use drugs or alcohol immediately before or while operating the Tractor and Implement. Drugs and alcohol will affect an operator’s alertness and coordination and therefore affect the operator’s ability t o operate the equipment safely. Before operating the Tractor or Imple- ment, an o[...]

Side & Rear flail Safety Section 1-8 SAFETY WARNING! Extreme care should be taken when operating near loose objects such as gravel, rocks, wire, and other debris. Inspect the area before mowing. Foreign objects should be removed from the site to prevent machine damage and/or bodily injury or even death. Any objects that cannot be removed must b[...]

Side & Rear flail Safety Section 1-9 SAFETY DANGER! Flail Mowers are capable under adverse conditions of throwing objects for great distances (100 yards or more) and causing serious injury or death. Follow safety messages carefully. STOP MOWING IF PASSERSBY ARE WITHIN 100 YARDS UN- LESS: -Front and Rear Deflectors are installed and in good, wor[...]

Side & Rear flail Safety Section 1-10 SAFETY DANGER! Always disconnect the main PTO Driveline from the Tractor before performing service on the Mower. Never work on the Mower with the tractor PTO driveline connected and running. Blades or Drivelines could turn without warning and cause immediate entanglement, injury or death. (SRM-3) WARNING! D[...]

Side & Rear flail Safety Section 1-11 SAFETY WARNING! In addition to the design and configuration of this Implement, including Safety Signs and Safety Equipment, hazard control and accident prevention are dependent upon the awareness, concern, prudence, and proper training of personnel involved in the operation, transport, maintenance, and stor[...]

Side & Rear flail Safety Section 1-12 SAFETY 24028 MOWER DECK 22839 MOWER DECK 21405 MOWER DECK 22840 INSIDE OF CAB P AR T NO. LOCA TION[...]

Side & Rear flail Safety Section 1-13 SAFETY 42350 MOWER DECK 33743 INSIDE OF CAB 10” x 5.5” 31522 MOWER DECK 18.25” x10” 31523 HYDRAULIC T ANK P AR T NO. LOCA TION[...]

Side & Rear flail Safety Section 1-14 SAFETY 6T3217 MOWER DECK 42399 MOWER DECK 6T3219 INSIDE OF CAB 6T3220 FRONT PUMP MOUNT P AR T NO. LOCA TION 42400 MOWER DECK[...]

Side & Rear flail Safety Section 1-15 SAFETY 6T3223 INSIDE OF CAB 6T3224 MOWER DECK 6T3221 INSIDE OF CAB 6T3222 INSIDE OF CAB P AR T NO. LOCA TION 6T3230 INSIDE OF CAB[...]

Side & Rear flail Safety Section 1-16 SAFETY 6T3243 INSIDE OF CAB 6T3236 MOWER DECK HYDRAULIC T ANK 6T3233 HYDRAULIC T ANK 6T3234 INSIDE OF CAB P AR T NO. LOCA TION[...]

Side & Rear flail Safety Section 1-17 SAFETY 34852 HYDRAULIC T ANK 06550054 ON MOWER HEAD[...]

Side & Rear flail Safety Section 1-18 SAFETY ITEM PART NO. QTY. DESCRIPTION 50023 AVAIL MANUAL CANISTER COMPLETE 1 00776031 1 ROUND MANUAL CANISTER 33997 1 DECAL, SHEET, MANUAL CANISTER 2 * DECAL 3 * DECAL 4 * DECAL 5 * AVAIL SPECIFIC PRODUCT MANUAL 6 33753 1 E M I SAFETY MANUAL 7 34296 1 FRONT ADHESIVE PAD 8 34297 1 REAR ADHESIVE PAD 9 6T1823 [...]

Side & Rear flail Safety Section 1-19 SAFETY This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning employer and employee equipment operators. This section is not intended as a legal interpretation of the law and should not be considered as such . Employer-Employee Operator Regulatio[...]

Side & Rear flail Safety Section 1-20 SAFETY[...]

ASSEMBL Y SECTION Assembly Section 2-1[...]

Assembly Section 2-2 ASSEMBL Y Before attempting to mount or service your Tiger mower , it is import ant to read and understand all of the information in the Safety section of this manual. Check complete shipment list against the packing list to make sure there are no shortages. Make certain the tractor model is the appropriate one for the mower re[...]

Assembly Section 2-3 ASSEMBL Y ADJUSTING REAR WHEELS Raise rear of tractor onto jack-stands and adjust tires / rims all the way out. Follow the instructions in the tractor owners manual for adjusting tires and rims . NOTE: This may require switching the wheels to opposite sides of tractor . Do not reinstall wheels onto tractor until valve has been [...]

Assembly Section 2-4 ASSEMBL Y DRIVESHAFT COUPLER - LOADER T o access the driveshaft of the JD-5101E, a hole will need to be cut in the front of the tractor frame. After cutting a hole into the front casting the bottom edge of the hole needs to be beveled out at a 45° angle with a grinder or file. Also the short end of the coupler connects to the [...]

Assembly Section 2-5 ASSEMBL Y AXLE BRACE Position the right axle brace under the tractor right hand side. Raise the brace up to the matching mounting holes in the main fame and rear axle housing. Note the right side brace is installed on outside edge of the main frame and the left side brace is installed on the inside edge of the main frame. Pictu[...]

Assembly Section 2-6 ASSEMBL Y POL YCARBONA TE SAFETY WINDOW NOTE: In most cases this should be done before mounting the main frame. Carefully remove the existing right rear cab window , to be replaced with the matching polycarbonate window provided. Clean all of the surfaces around the window opening, once the rear window is removed. Peel back the[...]

Assembly Section 2-7 ASSEMBL Y SWITCH BOX WIRING Refer to the parts section for the Husco wiring schematic to hook up the switch box. Cover all wires with plastic wire wrap provided. Route the green wires along switch box bracket and cab frame to the steering wheel console. Route the rest of the wires along the base of the right hand console and up[...]

Assembly Section 2-8 ASSEMBL Y HUSCO V AL VE PLUMBING (SCV ONL Y UNITS) The tractor ports used are on the selective control valve (SCV). The SCV is located between the right arm of the three point hitch and the axle. The pressure port is located the closest to the axle. The excessive flow port is right next to the pressure port. And the return port[...]

Assembly Section 2-9 ASSEMBL Y HUSCO V AL VE PLUMBING (WITH MID-MOUNT V AL VE) The tractor ports used are on the selective control valve (SCV) and the Mid-Mount valve. The SCV is located between the right arm of the three point hitch and the axle. The Mid-Mount valve is located under the right front corner of the cab. The power beyond port is locat[...]

Assembly Section 2-10 ASSEMBL Y CABLE CONTROL LEVER ST AND (SCV ONL Y UNITS) Place the cable control bracket on the floor so that the bracket is 1-1/4” from the right corner post of the cab and the edge of the door opening. Also the outer rear corner of the bracket is 3 3/4” from the edge of the door . See image below . Be sure that the locatio[...]

Assembly Section 2-11 ASSEMBL Y The rubber boot in the corner of the rear window can be cut in a cross hair pattern and if necessary the bottom cut through to allow it to slip over the cables and back into position. These cables will be routed to the lift valve mounted on the valve mounting plate, and should not have any sharp bends or kinks in the[...]

Assembly Section 2-12 ASSEMBL Y HOSE AND CABLE ROUTING Attach two clamps to the right rear wheel well for proper hose/cable routing. Drill one hole for each clamp. Use the lower rear corner of the wheel well as an origin for measuring. The holes should be 10mm or 3/8” reamed to accept 3/8” hardware. Measure along the back edge of the wheel well[...]

Assembly Section 2-13 ASSEMBL Y HOSE COVERING Secure hoses together with zip ties wherever loose. Wrap the hoses between the main boom and secondary boom with the yellow hose cover , secure with black string provided. Where hoses may contact the frame or other edges, wrap with split hose and secure with hose clamps or zip ties. On non cab units the[...]

Assembly Section 2-14 ASSEMBL Y INST ALLING O-RING FITTINGS Installing straight, 45 degree and 90 degree O-ring fittings requires that the O-ring, washer and nut (A) be up against the swivel body (B). Insert the swivel and turn in until the swivel is pointed in the right direction and O-ring contact is made. Hold swivel in set direction with a wren[...]

Assembly Section 2-15 ASSEMBL Y Mount the solenoid switch, drill holes to match, and 30 AMP breaker mounting tab, mount in dry and well protected area. Secure with 3/8” x 1” capscrews, lockwashers, and hex nuts. A.) RED 6 GA. wire from terminal (D) to +12 volt battery post on starter solenoid. B.) RED 14 GA. wire from terminal (C) to +12 termin[...]

Assembly Section 2-16 ASSEMBL Y DRAFT BEAM MOUNTING Pull the inboard cylinder piston rod down to the extreme extended position. Slide the draft beam under the cylinder , and align clevis hole with draft beam hole nearest to the tractor . Install pin and secure with rollplins. Using inboard cylinder as a pivot point, slide draft beam under tractor a[...]

Assembly Section 2-17 ASSEMBL Y Slide other end of pivot arm with short distance between the cut-out and the end of the pivot arm, into the cylinder clevis. Next, line up the holes of the left and right lift linkage arms outside of the cylinder clevis holes. Connect with linkage pin, shims (as required), boss, cap-screw , lock-washer and hex nut as[...]

Assembly Section 2-18 ASSEMBL Y TRA VEL LOCK MOUNTING Install the travel lock bracket with pin and clip on the draft beam. Slide the draft beam and align the travel lock bracket hole with the mounting hole on the main frame. Install the capscrew , lockwasher and hex nut as shown in the picture. Raise the deck/flail to it’s upright position (Deck [...]

Assembly Section 2-19 ASSEMBL Y DECK / MOTOR FEEDLINE Install the 1” hose with the 90 degree flange on the front side of the motor to the inside upper oil port of the solenoid valve. Secure to motor with flange kit, and install swivel fittings on the other end. Install the other 1” hose with the 60 degree flange on the back side of the motor to[...]

Assembly Section 2-20 ASSEMBL Y 4WD FRONT TIRE ADJUSTMENT In order to prevent interference with mounted equipment, the front wheels on a 4WD 5101E tractor will have to be adjusted to approximately 64” center to center distance as shown below . Please refer to your John Deere Maintenance Manual to see the correct rim and tire configuration to achi[...]

Assembly Section 2-21 ASSEMBL Y FINAL PREP ARA TION FOR OPERA TION Place operators safety and operation decals on the steering column and side console where they are clearly visible to the operator . These decals should be understood by each operator of the machine in conjunction with the safety and operation section of this book. The decals are to[...]

Assembly Section 2-22 ASSEMBL Y[...]

Side & Rear Flail Operation Section 3-1 OPERA TION OPERA TION SECTION[...]

Side & Rear Flail Operation Section 3-2 OPERA TION Safety is of primary importance to the owner / operator and to the manufacturer . The first section of this manual includes a list of Safety Messages, that, if followed, will help protect the operator and bystanders from injury or death. Many of the messages will be repeated throughout the manu[...]

Side & Rear Flail Operation Section 3-3 OPERA TION ST ARTING TRACT OR AND MOWER Check the operators manual received from the tractor manufacturer , for their recommendation and procedures pertaining to your particular make and model. When rotating parts are in motion, serious injury may occur if caution is not used or danger is not recognized. [...]

Side & Rear Flail Operation Section 3-4 OPERA TION The rear mower height is controlled with the 3-point hitch control lever . Follow the instructions for this control is the tractor operators manual. The tilt of the rear mower is controlled with the third spool if the lift valve and is coordinated as shown above. The side and rear mower positio[...]

Side & Rear Flail Operation Section 3-5 OPERA TION T o ensure a clean cut, engine speed should be maintained at approximately 1800 – 2200 R.P .M. If the tractor slows to less than 1800 R.P .M., shift to the next lower gear . DO NOT ride the clutch, this will cause premature clutch failure. The engine should not be operated at any time at more[...]

Side & Rear Flail Operation Section 3-6 OPERA TION TRANSPORTING MOWER T ransporting under the units own power: When transporting between job sites or between cutting passes, the following procedure should be followed: Shut off the power to the cutting head(s) and allow all motion to come to a complete stop. Raise the draft beam to it’s highes[...]

Side & Rear Flail Operation Section 3-7 OPERA TION Next, switch the hose ends and reconnect to form two separate closed loops, see diagram below . Disconnect the lift cable from the head and secure the loose end back onto the cable with the cable clevis. Remove the keeper bolt and draft beam outer pivot pin. Separate the mower head from the tra[...]

Side & Rear Flail Operation Section 3-8 OPERA TION[...]

Side & Rear Flail Operation Section 3-9 OPERA TION Flail Mower PRE-OPERA TION Inspection T ractor ID#____________ Make_____________________ Date:__________________ Shift______________________ Before conducting the inspection, make sur e the T ractor engine is of f, all rotation has stop and the tractor is in the Park with the parking brake enga[...]

Side & Rear Flail Operation Section 3-10 OPERA TION TRACT OR PRE-OPERA TION Inspection T ractor ID#____________ Make_____________________ Date:__________________ Shift______________________ Before conducting the inspection, make sur e the T ractor engine is off, all rotation has stop and the tractor is in the Park with the parking brake engaged[...]

Side & Rear Flail Operation Section 3-11 OPERA TION FRONT END LOADER PRE-OPERA TION Inspection Mower ID#_____________ Make___________________ Date:__________________ Shift____________________ Before conducting the inspection, make sur e the T ractor engine is off, all rotation has stop and the tractor is in the Park with the parking brake engag[...]

Side & Rear Flail Operation Section 3-12 OPERA TION TRACT OR PRE-OPERA TION Inspection T ractor ID#____________ Make_____________________ Date:__________________ Shift______________________ Before conducting the inspection, make sur e the T ractor engine is off, all rotation has stop and the tractor is in the Park with the parking brake engaged[...]

Side & Rear flail Maintenance Section 4-1 MAINTENANCE MAINTENANCE SECTION[...]

Side & Rear flail Maintenance Section 4-2 MAINTENANCE T iger Mowers are designed for high performance and rugged durability , yet with simplified maintenance. The purpose of this section of the manual is to help the operator in the regular servicing of the mower . Regular maintenance at the intervals mentioned will result in the maximum efficie[...]

Side & Rear flail Maintenance Section 4-3 MAINTENANCE REGULAR MAINTENANCE The intervals at which regular servicing should be done are based on hours of operation. Use the tractors hour meter to determine when regular servicing is required. This symbol indicates a point that needs to be greased at an interval noted in the section below . Refer t[...]

Side & Rear flail Maintenance Section 4-4 MAINTENANCE WEEKL Y OR EVER Y 50 HOURS ITEM SERVICE COMMENTS In T ank Hyd. Fluid Change Change after first 50 Filter hours only , then every (10 micron filter) 500 hours or yearly In-Line High Pressure Change Change after first 50 Filter hours only , then every (10 micron filter) 500 hours or yearly MON[...]

Side & Rear flail Maintenance Section 4-5 MAINTENANCE SYMPTOMS CAUSE REMEDY Mower will not start 1 . Blown fuse 1. Check fuse between mower switch or run and ignition / replace 2. Ball valves closed 2. Make sure valves are open 3. Low oil level 3. Check Hyd. tank and fill 4. Line leak 4. Check all fittings and lines, re-tighten or replace. Oil [...]

Side & Rear flail Maintenance Section 4-6 MAINTENANCE Motor will not work 1. Excessive wear 1. Disassemble and repair . on internal parts NOTE: If flow meter is available, check pressure and flow volume for all suspected hydraulic problems. If the solution to your problem cannot be found in this section, call the T echnical Service representati[...]

Side & Rear flail Maintenance Section 4-7 MAINTENANCE T ORQUE SPECIFICA TIONS * These are intended to be general specifications. See tractor operators or service manual for exact specifications for your unit.[...]

Side & Rear flail Maintenance Section 4-8 MAINTENANCE LUBRICA TION RECOMMENDA TIONS Description Application General Specification Recomended Mobil Lubricant Tractor Hydraulics Reservoir JD-20C Mobilfluid 424 MF M1 135,M1 141 FNHM2C134D (FNH201) Mower Hydraulics Reservoir Cold T emperatures 0 F S t art-Up ISO 46 Anti-Wear - Low T emp Mobil DTE 1[...]

Side & Rear flail Maintenance Section 4-9 MAINTENANCE POL YCARBONA TE CARE & MAINTENANCE The proprietary UV and Abrasion Resistant surface coating on SHIELDS ® SUPERCOA TED ™ polycarbonate significantly improves performance. Periodic cleaning using proper procedures and compatible cleaners are recommended to prolong service life. T iger [...]

Side & Rear flail Maintenance Section 4-10 MAINTENANCE RECOMMENDED FILLING INSTRUCTIONS FOR HYDRAULIC RESERVIORS When filling or checking the oil level, the unit should be parked on a level surface, shut “ OFF ”, and allowed sufficient time to cool to ambient temperature. Use caution when removing the pressurized breather . Do not place fac[...]

Side & Rear flail Maintenance Section 4-11 MAINTENANCE DET AILED MAINTENANCE REPLACEING HIGH PRESSURE HYDRAULIC FIL TER ELEMENT : Assure system has been shut down and de-pressurized. Locate High Pressure Filter housing. Confirm that the element that is about to be installed matches the element p/n on the filter model tag. Example: V3.0510-06 (w[...]

Side & Rear flail Maintenance Section 4-12 MAINTENANCE GREASING INNER AND OUTER DRAFT BEAM PIVOT POINTS Locate the grease zerks on the inner and outer draft beam pivot bosses. Inject Lithium-Complex Extreme Pressure grease conforming to NLGI2-ISO 320 specifications into each zerk until grease protrudes from joints. Grease all pivots daily or ev[...]

Side & Rear flail Maintenance Section 4-13 MAINTENANCE GREASING INNER AND OUTER DRAFT BEAM PIVOT POINTS Locate the grease zerks on the inner and outer draft beam pivot bosses. Inject Lithium-Complex Extreme Pressure grease conforming to NLGI2-ISO 320 specifications into each zerk until grease protrudes from joints. Grease all pivots With the cu[...]

Side & Rear flail Maintenance Section 4-14 MAINTENANCE GREASING PUMP DRIVE SHAFT COUPLER With engine stopped, ensure drive shaft alignment by grasping coupler and sliding back and forth. Coupler should slide freely with approximately 1/8” of end play . If coupler does not slide freely , inspect for loose pump mount bolts, or damaged or loose [...]

Side & Rear flail Maintenance Section 4-15 MAINTENANCE ADJUSTING THE CABLE LIFT Extend the outboard cylinder until the mower deck touches its stop on the draft beam as shown. NOTE: Make sure the cable turnbuckle is loose enough to allow the cylinder to reach full extension before the head reaches the stop. Now hold the head against the stop and[...]

Side & Rear flail Maintenance Section 4-16 MAINTENANCE ADJUSTING ST ANDARD DUTY CUT HEIGHT T o adjust the cutting height of the standard duty flail head the two nuts on the roller shaft brackets must be taken off and moved to the desired location / height. See diagram below . Be sure that both sides of the shaft are adjusted to corresponding ho[...]

Side & Rear flail Maintenance Section 4-17 MAINTENANCE GREASING CUTTER SHAFT – FLAIL MOWERS Locate grease zerks on each end of cutter shaft(s), these are located on the bearing cover . Normal conditions require one or two pump in each bearing, using Lithium-Complex Extreme Pressure grease conforming to NLGI2-ISO 320 specifications. This is to[...]

Side & Rear flail Maintenance Section 4-18 MAINTENANCE ROST A TENSIONER Remove the guard over the belt shield. Then remove the belt shield that covers the tensioner , belt and sheaves. Place a straight edge over both sheaves and measure the belt tension(See TENSIONER MEASUREMENT PROCEDURE). T o adjust the Rosta T ensioner , first, loosen the Ro[...]

Side & Rear flail Maintenance Section 4-19 MAINTENANCE TENSIONER MEASUREMENT PROCEDURE 1. Measure the Belt S pan (SEE SKETCH). 2. Position the bottom of the Large “O” Ring on the S pan Scale at the measured Belt S pan. 3. Set the Small “O” Ring on the Deflection Force Scale to zero. 4. Place the tension gauge squarely on the belt at the[...]

Side & Rear flail Maintenance Section 4-20 MAINTENANCE GREASING THE IDLER TENSION ARMS Locate the access holes and grease zerks in the belt shields of the side and rear flails. Normal conditions require one pump daily or every 8 hours of service with multi purpose grease. IDLER TENSIONING Locate the idler tensioning rod for each flail. Loosen t[...]

Side & Rear flail Maintenance Section 4-21 MAINTENANCE REVERSING MOWER ROT A TION OF SIDE AND REAR FLAIL MOWERS T o reverse the rotation of the side and hydraulically driven rear flail, a dif ferent idler arm is needed only for side flail. Part No. TF4346 is used in standard rotation. Part No. TF4345 is used in reverse rotation. When before att[...]

Side & Rear flail Maintenance Section 4-22 MAINTENANCE Now disconnect the hoses and fittings from the motor and remove the taper-lock hub and pulley from the motor by removing the three hub bolts from the existing positions and inserting simultaneously into the threaded holes. Remove the four bolts holding the motor . Rotate the motor 180 ° so[...]

Side & Rear flail Maintenance Section 4-23 MAINTENANCE REVERSING MOWER ROT A TION REAR MECHANICAL DRIVEN FLAIL MOWERS Remove the rear shaft guard and disconnect the chain coupling to the shaft. Disconnect the P .T .O. drive shaft from the right angle gear box. Remove the gear box from the flail frame and lay down flat so that gear oil does not [...]

Side & Rear flail Maintenance Section 4-24 MAINTENANCE Remove the belt shield. Then remove the adjusting nuts, washer and spring from the idler tensioning rod. Remove the clevis rod and small bushing from the idler arm. Remove the idler arm with the pulley attached. Remove the idler pulley from the idler arm and install the pulley on the other [...]

Side & Rear flail Maintenance Section 4-25 MAINTENANCE 50” BOOM FLAIL KNIFE REPLACEMENT 1 – If knives are damaged or badly worn, they will need to be replaced as a set. Replacing a single knife can cause severe vibration and possible damage to the mower . The knife should not be welded on for any reason. 2 - Always replace the knife bolts w[...]

Side & Rear flail Maintenance Section 4-26 MAINTENANCE 63” BOOM FLAIL KNIFE REPLACEMENT 1 – If knives are damaged or badly worn, they will need to be replaced as a set. Replacing a single knife can cause severe vibration and possible damage to the mower . 2 – Assemble knives, clevis, bolts and nuts as shown in p art section of manual. 3 ?[...]

Side & Rear flail Maintenance Section 4-27 MAINTENANCE RECOMMENDED FILLING INSTRUCTIONS FOR REAR FLAIL GEAR BOX Rear Flail gear box Fluid level plug Gear box drain plug Input shaft guard When filling or checking the fluid level, the unit should be parked on a level surface with rear flail down on surface, shut “ OFF ”, and cold, (at ambient[...]

Side & Rear flail Maintenance Section 4-28 MAINTENANCE CUTTERSHAFT BEARING REPLACEMENT 1 – Remove existing cuttershaft, bearings and string guards. 2 – Make sure that the end knives on each end of the cuttershaft are orientated as shown. 3 – Apply anti-seize on cuttershaft as shown on next page. 4 – Install non-drive side bearing first.[...]

Side & Rear flail Maintenance Section 4-29 MAINTENANCE CUTTERSHAFT BEARING REPLACEMENT[...]

Side & Rear flail Maintenance Section 4-30 MAINTENANCE DAIL Y MAINTENANCE SCHEDULE The following services should be performed daily or every 8 hours of service, following the detailed maintenance instructions in the operators manual. ______ Pump Drive Shaft: Check for end play in drive shaft / coupler and lubricate at zerks. ______ Crankshaft a[...]

P ARTS SECTION JD 5101E - SIDE FLAIL MOWER Parts Section 5-1[...]

5101E TSF Parts Section 5-2 The following instructions are offered to help eliminate needless delay and error in processing purchase orders for the equipment in this manual. 1. The Parts Section is prepared in logical sequence and grouping of parts that belong to the basic machine featured in this manual. Part Numbers and Descriptions are given to [...]

5101E TSF Parts Section 5-3 P ARTS SECTION T ABLE OF CONTENTS SECTION ASSEMBL Y P AGE TRACTOR SPECIFIC P ARTS: TRACTOR MNT . KIT - MAIN FRAME, 5101E 06101775 5-4 TRACTOR MOUNT KIT - HYDRAULICS 06101775 5-6 TRACTOR MNT . KIT - MNFRM LOADER 5-8 TRACTOR MOUNT KIT - HYDRO LOADER 5-10 TRACTOR MOUNT KIT - WHEEL WELL T A NK 5-12 TRACTOR MOUNT KIT - HYDRO [...]

5101E TSF Parts Section 5-4 TRACTOR MOUNT KIT - MAIN FRAME 5101E[...]

5101E TSF Parts Section 5-5 TRACTOR MOUNT KIT - MAIN FRAME 5101E ITEM PART NO. QTY. DESCRIPTION 1 06300033 1 MNFRM,JD5525,CHET ,TSF/TM 2 06300035 1 AXLE BRACE,RIGHT HAND 3 06300080 1 MOUNT , T ANK 4 32642 1 PUMP MOUNTING BRACKET 5 23152 1 PUMP ,P350-1 3/4 GEAR 6 06520135 1 DRIVE SHAFT ,PUMP ,27 7/8" 7 6T0375B 1 COUPLING ,14 SPLINE,W/ZERK,4 8 3[...]

5101E TSF Parts Section 5-6 TRACTOR MOUNT KIT - HYDRAULICS 5101E[...]

5101E TSF Parts Section 5-7 TRACTOR MOUNT KIT - HYDRAULICS 5101E ITEM PART NO. QTY. DESCRIPTION 1 06300033 1 MAIN FRAME 2 06300080 1 MNT ,HTDRO T ANK,NHT6010 3 06700090 ASSY HYDRAULIC T ANK 4 23152 1 PU M P 5 06510083 1 SOLENOID BRAKE V AL VE 6 3 4 1 17 1 ELBOW 1”MORB X 1”MORB90 7 33554 1 ELBOW 1”MORB X MJIC45 8 21644 2 CAPSCREW ,3/8” X 5?[...]

5101E TSF Parts Section 5-8 TRACTOR MOUNT KIT - MAIN FRAME 5101E - LOADER[...]

5101E TSF Parts Section 5-9 TRACTOR MOUNT KIT - MAIN FRAME 5101E - LOADER ITEM PART NO. QTY. DESCRIPTION * 06700091 A V AIL. T ANK,RES,ASSY ,WHEEL WELL 1 06380015 1 T ANK,RES,WHEEL WELL 2 06505044 1 F I L TER ASSY ,IN-T ANK CPL T ,SAE10,MP 3 21627 4 NYLOCK NUT ,3/8,NC 4 21725 2 HEX NUT ,1/2,NC 5 22018 2 F L A T W ASHER,1/2,WIDE 6 06505067 1 SIGHT G[...]

5101E TSF Parts Section 5-10 TRACTOR MOUNT KIT - HYDRAULICS 5101E - LOADER[...]

5101E TSF Parts Section 5-11 TRACTOR MOUNT KIT - HYDRAULICS 5101E - LOADER ITEM PART NO. QTY. DESCRIPTION 1 * R E F REFER TO MAIN FRAME P ARTS 2 06506012 2 PRFRMD TUBE 3 33555 4 ADAPTER,1MORBX1MJIC 4 * R E F REFER TO MAIN FRAME P ARTS 5 06500423 1 HOSE, 1x75 6 06500125 1 HOSE, 1x77 7 06500407 1 HOSE, 1x92 8 32382 2 HOSE BRACKET 9 TF4852 2 FLANGE KI[...]

5101E TSF Parts Section 5-12 TRACTOR MOUNT KIT - WHEEL WELL T ANK[...]

5101E TSF Parts Section 5-13 TRACTOR MOUNT KIT - WHEEL WELL T ANK ITEM PART NO. QTY. DESCRIPTION * 06700091 A V AIL. T ANK,RES,ASSY ,WHEEL WELL 1 06380015 1 T ANK,RES,WHEEL WELL 2 06505044 1 FIL TER ASSY ,IN-T ANK CPL T ,SAE10,MP 3 21627 4 NYLOCK NUT ,3/8,NC 4 21725 2 HEX NUT ,1/2,NC 5 22018 2 FLA TWASHER,1/2,WIDE 6 06505067 1 SIGHT GAGE 7 06505127[...]

5101E TSF Parts Section 5-14 TRACTOR MOUNT KIT - HYDRO, WHEEL WELL T ANK[...]

5101E TSF Parts Section 5-15 TRACTOR MOUNT KIT - HYDRO, WHEEL WELL T ANK ITEM PART NO. QTY. DESCRIPTION 1 06300033 1 MAIN FRAME 2* 1 1” HOSE 3* 1 1” HOSE 4 33555 2 ADAPTER,1MORB x 1MJIC 5 * R E F BRAKE V AL VE - REFER T O MAIN FRAME P ARTS 6 3 4 1 1 7 1 ELBOW ,1MORB x 1MORB90 7 06506023 1 HOSE/TUBE,1 x 62” 8 33554 1 ELBOW ,1MORB x 1MJIC45 9 2[...]

5101E TSF Parts Section 5-16 CABLE CONTROLS - SCV ONL Y ITEM PART NO. QTY. DESCRIPTION 1 23865B 1 CBL CTRL MT BRK,9030-FD40-JD60 2 6T1251 2 CBL CTRL BOX,180 DEG 3 06510102 1 SWITCHBOX,SIDE 4 34496 1 BRKT ,SWITCHBOX,UNI 5 21542 2 CAPSCREW ,1/4X 4 NC 6 21543 1 CAPSCREW ,1/4 X 4 1/2, NC 7 21986 3 LOCKWASHER,1/4 8 21525 3 HEX NUT ,1/4 NC 9 06410230 1 S[...]

5101E TSF Parts Section 5-17 CABLE CONTROLS - WITH MID-MOUNT V AL VE ITEM PART NO. QTY. DESCRIPTION 1 31923 1 BRKT ,CTRL,CBL,JD52-5500,CAB, 2 6T1251 2 CBL CTRL BOX,180 DEG 3 06510102 1 SWITCHBOX,SIDE 4 34496 1 BRKT ,SWITCHBOX,UNI 5 6T3951 2 SCREW ,MACHINE 8/32 X 1/2 6 21543 1 CAPSCREW ,1/4 X 4 1/2, NC 7 21542 2 CAPSCREW ,1/4X 4 NC 8 06410848 1 SUPP[...]

5101E TSF Parts Section 5-18 LIFT V AL VE - CABLE CONTROL, CAB[...]

5101E TSF Parts Section 5-19 LIFT V AL VE - CABLE CONTROL, CAB ITEM PART NO. QTY. DESCRIPTION 1 30198 1 V A L VE,2SP ,HSC 2 06340033 1 V A L V E M N T ,JD5101E 3 34622 1 P L A TE,V AL VE,REAR MNT 4 21632 9 CAPSCREW ,3/8 X 1-1/2 NC 5 6T2615 4 WASHER,FENDER 3/8 6 21627 1 3 NYLOCK NUT ,3/8 NC 7 21630 4 CAPSCREW ,3/8 X 1 NC 8 22016 4 F L A T W ASHER,3/[...]

5101E TSF Parts Section 5-20 ITEM PART NO. QTY. DESCRIPTION 1 06490014 1 POLYCARB, FRMD, REAR 2 06490013 1 POLYCARB, FRMD, DOOR 3 31965 2 5 ’ TRIM SEAL 4 21584 2 CAPSCREW, 5/16” X 2” 5 21575 6 HEX NUT, 5/16” NC 6 33477 2 VIBRATION ISOLATOR 7 06410268 1 TOP BRACKET 8 06410269 1 BOTTOM BRACKET 9 21529 2 CAPSCREW, 1/4” X 3/4” NC 1 0 21986 [...]

5101E TSF Parts Section 5-21 WHEEL SP ACER ITEM P ART NO. QT Y . DESCRIPTION 1 06770025 1 KIT ,SPCR,WHL,JD 2 06400919 2 RING ,SP ACER,WHEEL,JD[...]

5101E TSF Parts Section 5-22 NOTES[...]

COMMON SIDE FLAIL - ST ANDARD DUTY P ARTS SECTION[...]

Side Flail Standard Duty Common Section 6-2 SECTION ASSEMBL Y P AGE SPECIFIC P ARTS COMBO DRAFT BEAM 6-4 STD DUTY 63” ST ANDARD ROT A TION - COMBO 6-6 STD DUTY 63” REVERSE ROT A TION - COMBO 6-8 STD DUTY 75” ST ANDARD ROT A TION - COMBO 6-10 STD DUTY 75” REVERSE ROT A TION - COMBO 6-12 SIDE FLAIL DRIVE ASSEMBL Y 6-14 HYDRAULIC LIFT CYLINDER[...]

Side Flail Standard Duty Common Section 6-3 The following instructions are offered to help eliminate needless delay and error in processing purchase orders for the equipment in this manual. 1. The Parts Section is prepared in logical sequence and grouping of parts that belong to the basic machine featured in this manual. Part Numbers and Descriptio[...]

Side Flail Standard Duty Common Section 6-4 COMBO DRAFT BEAM[...]

Side Flail Standard Duty Common Section 6-5 COMBO DRAFT BEAM ITEM P ART NO. QTY . DESCRIPTION 1 32143 1 COMBO DRAFT BEAM -STD DTY FLAIL 2 6T0151R 1 HYD. CYLINDER 3” X 10” 3 32215 1 HYD. CYLINDER 3” X 12” - STD DTY 4 TF4500A 1 PIVOT ARM 5 TF4507B 1 RIGHT LINKAGE ARM 6 TF4506B 1 LEFT LINKAGE ARM 7 30126B 2 P IN, HEAD PIVOT 8 6T3001 1 PIN, BEA[...]

Side Flail Standard Duty Common Section 6-6 STD DUTY 63” SIDE FLAIL, ST ANDARD ROT A TION - COMBO[...]

Side Flail Standard Duty Common Section 6-7 63” SIDE FLAIL, ST ANDARD ROT A TION - COMBO ITEM P/N Q T Y DESCRIPTION 1 28647E 1 BONNET ,63,STD,COMBO 2 28665A 1 BAFFLE,63,STD ROT -STD 3 6T2283 8 CARRIAGE BOL T ,3/8 X 1 NC 4 6T2615 8 WASHER,FENDER 3/8 5 21988 1 8 LOCKWASHER,3/8 6 21625 4 0 HEX NUT ,3/8 NC 7 27975A 1 GUARD,CUTTERSHAFT 5 8 21731 4 CAP[...]

Side Flail Standard Duty Common Section 6-8 STD DUTY 63” SIDE FLAIL, REVERSE ROT A TION - COMBO[...]

Side Flail Standard Duty Common Section 6-9 63” SIDE FLAIL, REVERSE ROT A TION - COMBO ITEM P/N Q T Y DESCRIPTION 1 28647E 1 BONNET ,63,STD,COMBO 2 28969A 1 TRASH GUARD,63REV ROT -STD 3 6T2283 8 CARRIAGE BOL T ,3/8 X 1 NC 4 6T2615 8 WASHER,FENDER 3/8 5 21988 1 8 LOCKWASHER,3/8 6 21625 4 0 HEX NUT ,3/8 NC 7 27975A 1 GUARD,CUTTERSHAFT 5 8 21731 8 C[...]

Side Flail Standard Duty Common Section 6-10 STD DUTY 75” SIDE FLAIL, ST ANDARD ROT A TION - COMBO[...]

Side Flail Standard Duty Common Section 6-11 STD DUTY 75” SIDE FLAIL, ST ANDARD ROT A TION - COMBO ITEM P/N Q T Y DESCRIPTION 1 28736D 1 BONNET ,75,STD,T3F ,RT 2 28737 1 BAFFLE,75,STD ROT -STD 3 6T2283 8 CARRIAGE BOL T ,3/8 X 1 NC 4 6T2615 8 WASHER,FENDER 3/8 5 21988 1 8 LOCKWASHER,3/8 6 21625 4 0 HEX NUT ,3/8 NC 7 27975A 1 GUARD,CUTTERSHAFT 5 8 [...]

Side Flail Standard Duty Common Section 6-12 STD DUTY 75” SIDE FLAIL, REVERSE ROT A TION - COMBO[...]

Side Flail Standard Duty Common Section 6-13 75” SIDE FLAIL REVERSE ROT A TION - COMBO ITEM P/N Q T Y DESCRIPTION 1 28736D 1 BONNET ,75,STD,T3F ,RT 2 28969A 1 TRASH GUARD,63REV ROT -STD 3 6T2283 8 CARRIAGE BOL T ,3/8 X 1 NC 4 6T2615 8 WASHER,FENDER 3/8 5 21988 1 8 LOCKWASHER,3/8 6 21625 4 0 HEX NUT ,3/8 NC 7 27975A 1 GUARD,CUTTERSHAFT 5 8 21731 8[...]

Side Flail Standard Duty Common Section 6-14 STD DUTY SIDE FLAIL DRIVE ASSEMBL Y[...]

Side Flail Standard Duty Common Section 6-15 ITEM P/N Q T Y DESCRIPTION 1 RE F . * BONNET - REFER TO HEAD P ARTS 2 28679B 1 MOTOR CHANNEL 3 21700 2 HEX NUT , 1/2", NF 4 TF3620A 1 SPRING ,TENSIONER 5 27938 1 BUSHING ,MACH,1ODx1/2IDx14GA. 6 40496 1 ROD,THREADED,1/2NFX8 7 PT361 1A 1 CLEVIS,6" 8 06504013 1 MOTOR, M350-1 3/4 GEAR 9 TF3044 1 SH[...]

Side Flail Standard Duty Common Section 6-16 HYDRAULIC LIFT CYLINDER[...]

Side Flail Standard Duty Common Section 6-17 HYDRAULIC LIFT CYLINDER 3” X 10” CYLINDER #6T0151R ITEM P ART NO. QTY . DESCRIPTION 1 6T0167 1 CYLINDER BUTT 2 6T0170 1 CYLINDER GLAND 3 6T0178 1 CLEVIS END 4 6T0164 1 CYLINDER TUBE 5 6T0161 1 PISTON ROD 6 6T0173 1 PISTON 7 6T0179 1 LOCKNUT 8 6T0176 4 TIE ROD ASY 6T0187 AV A I L S E A L K I T 9 2 O -[...]

Side Flail Standard Duty Common Section 6-18 HYDRAULIC LIFT CYLINDER[...]

Side Flail Standard Duty Common Section 6-19 HYDRAULIC LIFT CYLINDER 3” X 12” CYLINDER # 32215 ITEM P ART NO. QTY . DESCRIPTION 1 6T0167 1 CYLINDER BUTT 2 6T0170 1 CYLINDER GLAND 3 6T0178 1 CLEVIS END 4 6T0204 1 CYLINDER TUBE 5 6T0203 1 PISTON ROD 6 6T0173 1 PISTON 7 6T0179 1 LOCKNUT 8 6T0205 1 TIE ROD ASY 6T0187 A V AI L SEAL KIT 9 2 O - RING [...]

Side Flail Standard Duty Common Section 6-20 RESER VOIR T ANK FIL TER ASSEMBL Y[...]

Side Flail Standard Duty Common Section 6-21 RESERVOIR T ANK FIL TER ASSEMBL Y ITEM P ART NO. QTY . DESCRIPTION 06505044 A V A IL F I L TER ASSY SAE 10 MICRON 1 28583 4 CAPSCREW ,8MMX25MM(1.25 PITCH) 2 06505045 1 COVER 3 06505046 1 SE A L K I T 4 06505047 1 SPRING 5 06505048 1 B Y P A S S 6 35259 1 FI L TER,10 MIC,RETURN LINE 7 06505049 1 CAN/BODY[...]

Side Flail Standard Duty Common Section 6-22 2SP HUSCO - POWER BEYOND (30198)[...]

Side Flail Standard Duty Common Section 6-23 2SP HUSCO - POWER BEYOND (30198) ITEM P ART NO. QT Y DESCRIPTION 1 TB1017S 1 INLET END COVER 2 TB1702 1 END COVER, POWER BEYOND 3 TF3009 1 V A LVE SECTION (DOUBLE ACTING , DETENT - FLOA T) 4 TF3009 1 V A LVE SECTION (DOUBLE ACTING , DETENT - FLOA T) 5 06503067 1 RELIEF PLUG 6 TF4212 1 RELIEF V AL VE, 200[...]

Side Flail Standard Duty Common Section 6-24 2SP HUSCO - POWER BEYOND (30801)[...]

Side Flail Standard Duty Common Section 6-25 2SP HUSCO - POWER BEYOND (30801) ITEM P ART NO. QT Y DESCRIPTION 1 TB1017S 1 INLET END COVER 2 TB1702 1 END COVER, POWER BEYOND 3 TB1017P 1 V AL VE SECTION (SINGLE ACTING , SPRING DETENT) 4 06502091 1 V A L VE SECTION (DOUBLE ACTING , CENTER SPRING) (NO AUX V AL VE PORTS) 5 N/A - N/A 6 N/A - N/A 7 TB1017[...]

Side Flail Standard Duty Common Section 6-26 2 SP HUSCO - LOAD SENSE (31320)[...]

Side Flail Standard Duty Common Section 6-27 2 SP HUSCO - LOAD SENSE (31320) ITEM P ART NO. Q T Y DESCRIPTION 1 31595 1 INLET END COVER 2 31594 1 END COVER, LOAD SENSE 3 31597 1 V AL VE SECTION (DOUBLE ACTING , CENTER SPRING) 4 31597 1 V AL VE SECTION (DOUBLE ACTING , CENTER SPRING) 5 06503067 1 RELIEF PLUG 6 06503067 1 RELIEF PLUG 7 N/A - N/A 8 6T[...]

Side Flail Standard Duty Common Section 6-28 2SP HUSCO - LOAD SENSE (31322)[...]

Side Flail Standard Duty Common Section 6-29 2SP HUSCO - LOAD SENSE (31322) ITEM P ART NO. Q T Y DESCRIPTION 1 31595 1 INLET END COVER 2 31594 1 END COVER, LOAD SENSE 3 31600 1 V AL V E SECTION (DOUBLE ACTING , DETENT - FLOA T) 4 31600 1 V AL V E SECTION (DOUBLE ACTING , DETENT - FLOA T) 5 06503067 1 RELIEF PLUG 6 31861 1 RELIEF V AL VE, 360 PSI 7 [...]

Side Flail Standard Duty Common Section 6-30 2SP HUSCO - POWER BEYOND (31752)[...]

Side Flail Standard Duty Common Section 6-31 2SP HUSCO - POWER BEYOND (31752) ITEM P ART NO. QT Y DESCRIPTION 1 TB1017S 1 INLET END COVER 2 TB1702 1 END COVER, POWER BEYOND 3 TB1017P 1 V AL VE SECTION (SINGLE ACTING , SPRING DETENT) 4 TB1017P 1 V AL VE SECTION (SINGLE ACTING , SPRING DETENT) 5 N/A - N/A 6 N/A - N/A 7 TB1017M 1 SHUT -OFF PLUG 8 TB10[...]

Side Flail Standard Duty Common Section 6-32 2SP HUSCO - LOAD SENSE (06502040)[...]

Side Flail Standard Duty Common Section 6-33 2SP HUSCO - LOAD SENSE (06502040) ITEM P ART NO. Q T Y DESCRIPTION 1 31595 1 INLET END COVER 2 31594 1 END COVER, LOAD SENSE 3 31597 1 V AL VE SECTION (DOUBLE ACTING , CENTER SPRING) 4 31597 1 V AL VE SECTION (DOUBLE ACTING , CENTER SPRING) (REMOVE SHUTTLE DISC) 5 06503067 1 RELIEF PLUG 6 06503067 1 RELI[...]

Side Flail Standard Duty Common Section 6-34 2SP HUSCO - LOAD SENSE (06502042)[...]

Side Flail Standard Duty Common Section 6-35 2SP HUSCO - LOAD SENSE (06502042) ITEM P ART NO. Q T Y DESCRIPTION 1 31595 1 INLET END COVER 2 31594 1 END COVER, LOAD SENSE 3 31600 1 V AL VE SECTION (DOUBLE ACTING , DETENT FLOA T) 4 31600 1 V AL VE SECTION (DOUBLE ACTING , DETENT FLOA T) (REMOVE SHUTTLE DISC) 5 06503067 1 RELIEF PLUG 6 31861 1 RELIEF [...]

Side Flail Standard Duty Common Section 6-36 FRONT HYDRAULIC PUMP – HIGH PRESSURE[...]

Side Flail Standard Duty Common Section 6-37 FRONT HYDRAULIC PUMP – HIGH PRESSURE ITEM P ART NO. QTY . DESCRIPTION * 23152 A V A I L PUMP ASSEMBL Y 1 3/4” COMPLETE 1 22765 1 SEAL (INCLUDED IN SEAL KIT) 2 22766 1 SHAFT END COVER 3 22767 2 CHECK AND END COVER 4 22768 2 BUSHING 5 22769 2 CHANNEL SEAL (INCLUDED IN SEAL KIT) 6 22770 2 THRUST PLA TE [...]

Side Flail Standard Duty Common Section 6-38 SIDE DECK MOTOR – HIGH PRESSURE[...]

Side Flail Standard Duty Common Section 6-39 ITEM P ART NO. QTY . DESCRIPTION * 06504013 A V AIL M O T O R ASSEMBL Y 350 - TSF 1 06504039 1 SHAFT END COVER 2 06504040 1 PORT END COVER 3 06504041 1 GEAR HOUSING 4 06504042 1 MA TCHED GEAR SET 5 TF4402 1 BALL BEARING 6 06504043 4 CAP SCREW 7 06504044 2 SET SCREW 8 06504028 1 K E Y 9 06504045 4 DOWEL P[...]

Side Flail Standard Duty Common Section 6-40 SIDE COOLER[...]

Side Flail Standard Duty Common Section 6-41 SIDE COOLER ITEM PART NO. QTY. DESCRIPTION 1 21530 1 0 CAPSCREW ,1/4 X1 NC 2 21986 1 0 LOCKWASHER,1/4 3 22014 1 0 F LATW ASHER,1/4 4 35176 1 0 1/4 U-NUT 5 06370015 1 SCREEN,COOLER,FRNT 6 06380006 1 M N T ,COOLER,BUMPER T ANK,RH 7 06380007 1 M N T ,COOLER,BUMPER T ANK,LH 8 06510026 1 COOLER,FRONT MNT 9 21[...]

Side Flail Standard Duty Common Section 6-42 BRAKE V AL VE ASSEMBL Y W/ METRI P AK ITEM PART NO. QTY. DESCRIPTION 1 34092 1 BRAKE VALVE, BLANK 2 34094 2 LOGIC ELEMENT 3 34095 1 RELIEF VALVE, 30-00 PSI 4 06510095 1 METRI PAK COIL 5 34093 1 CARTRIDGE, 2 POSITION, 3 WAY (WITH NUT & WASHER) 6 34091 1 RELIEF VALVE, 2600 PSI[...]

Side Flail Standard Duty Common Section 6-43 SOLENOID BRAKE V AL VE HYDRAULIC SCHEMA TIC BRAKE V AL VE TROUBLESHOOTING F AILURE MODE: CHECK STEPS - MOWER WILL NOT ST AR T - system pressure is low (engine not lugging). 1 thru 6 - MOWER WILL NOT ST AR T - system pressure is high (engine lugging). “MR” port will be high pressure. 7 - MOWER WILL NO[...]

Side Flail Standard Duty Common Section 6-44 ITEM P ART NO. QTY . DESCRIPTION * R E F * BONNET (REFER TO HEAD P ARTS) 2 30531A 1 BRACKET , TRA VEL LOCK 3 TF4248 1 P L A TE, TRA VEL LOCK 4 23745 1 T R A V E L LOCK HOOK 5 21783 2 CAPSCREW ,5/8”x2” NC 6 21992 2 LOCKWASHER, 5/8” 7 21775 2 HEX NUT , 5/8” NC 8 TF4250 1 PIN, TRA VEL LOCK SIDE FLAI[...]

Side Flail Standard Duty Common Section 6-45 TRA VEL LOCK LIFT BEAM ITEM P ART NO. QTY . DESCRIPTION 1 6T0105 1 D RAFT BEAM (STD WITH TRA VEL LOCKS) 2 6T0106 1 T R AV E L LOCK BRACKET 3 6T0107 2 T R AVE L LOCK PINS 3/4” X 3 1/4” 4 6T3020 2 R - CLIP 5/32” 5 21833 1 CAPSCREW 3/4” X 2 1/4” 6 21825 1 HEX NUT 3/4” 7 21993 1 LOCK WASHER 3/4?[...]

Side Flail Standard Duty Common Section 6-46 SWITCHBOX SER VICE P ARTS ITEM P / N QTY . DESCRIPTION 1 06514013 1 SWBX,ALUM,BLK,06510102 2 35226 1 SWITCH,MOWER,COLEHERSEE 3 3381 1 1 SWITCH,MASTER/DECK FLOA T 4 6T3923 1 INDICT A TOR LIGHT ,ON,RED 5 06514014 1 BREAKER,10A,SWBX 6 34540 1 S T RA I N R E LI E F , 3 /4,BLACK,NYLON 7 06550018 1 DECAL,SWTCH[...]

Side Flail Standard Duty Common Section 6-47 SWITCHBOX SCHEMA TIC[...]

Side Flail Standard Duty Common Section 6-48[...]

W ARRANTY SECTION Warranty Section 7-1[...]

.[...]

W ARRANTY INFORMA TION T iger Corporation, 3301 N. Louise, Sioux Falls, South Dakota, warrants to the original Retail Customer , the new T iger equipment is free of defects in material and workmanship. Any part of equipment that in T iger ’ s judgement, show evidence of such defects will be repaired or replaced without charge, provided that the f[...]

ONE LAST WORD This manual cannot possibly cover all of the potentially hazardous situations you will encounter . By being familiar with the safety rules, operating and maintenance instructions in this manual you can help prevent accidents. The objective of this manual is to help make you a better operator . Remember , SAFETY IS YOU! Y our safety an[...]

T O THE OWNER / OPERA TOR / DEALER T o keep your implement running efficiently and safely , read your manual thoroughly and follow these directions and the Safety Messages in this manual and on the machine. The table of contents clearly identifies each section where you can easily find the information you need. The Occupational Safety and Health Ac[...]

Printed in USA © T iger Corporation[...]