Taylor H62 & H63 инструкция обслуживания

Models H62 & H63 Sh ake/Slu sh Freezers Original Ope rating Instr uctions 067343 - - M 4/1/ 09 (Ori ginal Publ icat ion) (Updat ed 4/16/ 12)[...]

Com plete this page for quick r efer ence when ser vice i s requi red: T aylor Distri butor: Address: Phone: Serv ice: Par ts: Date of Installation: Infor mation found on the data label: Model Number: Seri al Number: Electrical S pecs: V oltage Cycle Phase Maximum Fuse Si ze: A Minimum Wi re Ampacity : A E April, 2009 T aylor All right s res erved.[...]

Models H 62 & H 63 T able of Conte nts T able of Contents Section 1 T o the Installer 1 ............................................ Installer Safety 1 ........................................................ Site P reparation 1 ....................................................... Air Cool ed Units 2 .........................................[...]

T able of Conte nts Mode ls H62 & H 63 T able of Contents - - P age 2 Daily Openi ng Procedures 29 .............................................. Manual Brush Cleaning 30 ................................................ Draining P roduct From T he Freezing Cylinder 31 ............................ Rinsing 32 .....................................[...]

1 Mo del s H62 & H63 T o the I nstaller Section 1 To the Installer The f ollowing are general installat ion ins tr uctions . F or complet e inst allation det ails, please see t he c heck out card. Installer Safety In all ar eas of t he world, equipment should be installed i n ac cordance wit h existing loc al c odes. Please c ontact your loc al[...]

2 Mo del s H62 & H63 T o th e Installer 1 1 1012 Air Cooled Units DO NOT obst ruc t air int ake and dis charge openings: Air c ooled units r equire a minim um of 6” (152 mm ) of clearanc e ar ound all s ides of the f reezer and 7- - 1/2” (191 m m) on the bottom to allow for adequate air flow acros s the c ondenser . F ailure t o allow adequ[...]

3 Mo del s H62 & H63 T o the I nstaller S Stat ionary applianc es which ar e not equipped with a power c ord and a plug or another dev ice to dis connect the applianc e from the power s ource m ust hav e an all-pole disconnec ting devic e with a c ontact gap of at least 3 mm ins talled in t he ext ernal installat ion. S Appliances t hat are per[...]

4 Mo del s H62 & H63 T o th e Operator Section 2 To the Operator The M odels H62 and H63 shake f reez ers have been caref ully engineered and manuf actur ed to give y ou dependable operat ion. T hese units , when properly operat ed and cared f or , will produce a consis tent , quality pr oduct . Like all m echanical pr oducts , t hey will requi[...]

5 Mo del s H62 & H63 Safety 1 1 1020 Se cti on 3 Sa fety We, at T aylor Company , are concer ned about the safet y of t he oper ator when he or she c omes in contac t with t he fr eezer and its parts. T aylor has gone t o extr eme effor ts t o design and manuf actur e built- - in saf ety f eatur es t o protec t bot h you and the service technic[...]

6 Mo del s H62 & H63 Safety S DO NOT allow unt rained pers onnel to operat e this m achine. S DO NOT operat e t he freez er unless all serv ice panels and access doors ar e restrain ed with screws. S DO NOT rem ove any int ernal oper ating part s (examples: f reez er door , beater , scr aper blades, et c.) unles s all contr ol switc hes are in [...]

7 Models H62 & H63 Operator Parts Identification 120215 Section 4 Operator Parts Identif ication H62 E xploded View Figur e 1 ITE M DESCRIPTI ON PART NO. 1 KIT A. -COVER-HOPPER X65368 2 SPACER-PROBE * SQ HOLE* 030966 3 DISC- PROBE *SQ HOLE* 030965 4 P R O B EA . - M I XL O W - H T X42077 5 BLADE A.- AGITATOR X56591-SP1 6 PANEL-REAR 067501 7 SCR[...]

8 Mod el s H62 & H63 Op erato r Parts I den ti fi cati on 120214 H63 E xploded View Figur e 2 ITE M DESCRIPTI ON PART NO. 1 KIT A. -COVER-HOPPER X65369 2 BLADE A.- AGITATOR X56591-SP1 3 TRIM- REAR CORNER 046668 4 PANEL A.- DUCT-RIGHT X67958-SP1 5 PANEL-REAR W/ LOUVERS 026980-SP 6 ADAPTOR A.- CASTER X18915 7 CASTER-SWV 5/ 8 STEM 4IN 018794 8 SCR[...]

9 Models H62 & H63 Operator Parts Identification 120214 Door and Beater Assem bly Figur e 3 ITE M DESCRIPTI ON P ART NO. 1 V AL VE A.- - DRAW X561 19 2 O- - RI NG - - 1 - - 1/16 OD X . 139W 020571 3 O - - R ING 5/8 O D X .10 3 W 016030 4 NUT - - STUD 021508 5 PLUG- - PRIME 067192 6 DOOR A.- - 1 SPOUT X67194- - SER 7 O- - RI NG - - .291 I D X .0[...]

10 Mod el s H62 & H63 Op erato r Parts I den ti fi cati on 1 1 1012 Accessor ies Figur e 4 ITE M DESCRIPTI ON P ART NO. 1 BRUSH-MI X PUMP BODY - 3” X 7” WHITE 023316 2 BRUSH-END- DOOR-SPOUT 039719 3 BRUSH-DOUBLE ENDED 013072 4 BRUSH-REAR BRG 1I N.D X 2IN 013071 5 BRUSH-DRAW VALVE 014753 ITE M DESCRIPTI ON P ART NO. 6 LUBRICANT- TAYLOR HI PE[...]

11 Mode ls H62 & H 63 Impor tant : T o the Oper ator 120206 Section 5 Important: To the Operator H62 Figur e 5 ITEM DESCRIP TI ON 1 POWER SWITC H (T OGGLE) 2 LED INDI CA TO R - - MI X LOW (PCB A - - LED) 3 LED INDI CA TO R - - MI X OUT (PCB A - - LED) 4 LED INDI CA TOR- - HEA T MO DE 5 LIQUID CR YST AL DISPLA Y ITEM DESCRIP TI ON 6 LED INDI CA [...]

12 Mod el s H62 & H63 Impor tant : T o the Oper ator 120206 H63 Figur e 6 ITEM DESCRIP TI ON 1 POWER SWITC H (T OGGLE) 2 LIQUID CR YST AL DISPLA Y 3 LED INDI CA TO R - - MI X LOW (PCB A - - LED) 4 LED INDI CA TO R - - MI X OUT (PCB A - - LED) 5 LED INDI CA TOR- - HEA T MO DE 6 LED INDI CA TOR- - CLEAN MA NUALL Y 7 CONSI ST ENCY CO NTRO L (SWITC[...]

13 Models H 62 & H 63 Impor tant : T o the Oper ator Power Switch When plac ed in the ON posit ion, the power switc h allows cont rol panel operat ion. T he power s witch is located on t he lef t side of the c ontr ol channel. Liquid Cr ystal Display The Liquid Cry st al Display (LCD) is loc ated on the fr ont contr ol panel. T he LCD is used t[...]

14 Mo del s H62 & H63 Impor tant : T o the Oper ator Operating S creen D escriptions When t he machine is powered t he syst em will initialize. The sc reen will display “ INI TI ALI ZI NG” . T here will be four t ypes of dat a t he syst em will check: LANG UAGE, SYSTEM DA T A, CONF IG DA T A, an d LOCKOUT DA T A . Du rin g the IN ITIALIZIN [...]

15 Models H 62 & H 63 Impor tant : T o the Oper ator Th e fo ll ow in g di spl ays pert ain to the HE A T cycl e: A Sys tem Alert scr een displays an alert and alar m 15 minutes prior to the st ar t of the heat cycle. T he alarm will sound and show on t he display . The alarm will sound until t he SEL k ey is pres sed to clear the fault . This [...]

16 Mo del s H62 & H63 Impor tant : T o the Oper ator Freezer Locks Ther e are two t ypes of f reezer lock conditions that can occur : Hard Lock or Soft Lock. A Hard Lock requires that the m achine be disass embled and brush c leaned. A Sof t Loc k can be cor rect ed by either disassem bling and brush c leaning the mac hine or by st art ing anot[...]

17 Models H 62 & H 63 Impor tant : T o the Oper ator Following are t he var iable messages which will appear on line 3: 1. POW ER S WI TCH O FF : P ower swit ch was in the O FF posit ion. 2. MI X OUT PRESENT : There wa s a mix out condit ion present . 3. AUTO OR ST ANDBY OF F: The unit was not in the AUTO or ST ANDBY m ode. 4. NO HEA T CYCLE TR[...]

18 Mo del s H62 & H63 Impor tant : T o the Oper ator 091210 Clearing Fault T ones T o clear t he tone f or any f aults which hav e been corr ected, pres s the < - - - - ar row key . T o see if ther e is more t han one fault , pr ess the MENU/ SE L k ey . When the last f ault is dis played, t he cont rol will ret urn to t he OPE RA TO R MENU.[...]

19 Models H 62 & H 63 Impor tant : T o the Oper ator 120126 the ME NU/S EL key while under “ ENAB LE” will accept the selec tion and will automat ically increas e the clock one hour at 2:00 a. m. on the firs t S unday in every April. It will decreas e one hour at 2:00 a.m. on t he last Sunday in ev ery O ct ober . Pr essing t he MENU/SE L k[...]

20 Mo del s H62 & H63 Impor tant : T o the Oper ator Scr een “ H” is HE A T CYCLE DA T A. The inf ormat ion from the previous heat t r eat ment cycl es can be obtained t hrough t his scr een. T he most recent heat treat ment cycl e data will be shown first ; press t he plus key to scroll through the rem aining heat cycle displays. If a heat[...]

21 Models H 62 & H 63 Impor tant : T o the Oper ator 091209 Screen “ L” is AUTO ST ART TI ME . This opt ion allows the m anager to s et t he tim e of day that the machine autom atically enter s t he AUTO mode fr om the ST ANDBY mode. Select ing t his option dis plays the AUTO ST ART TIME Enable/ Disable s creen. P ressing the < - - - - k[...]

22 Mod el s H62 & H63 Op erati ng P roced ures 120416 Section 6 Operating Procedures The M odels H62 and H63 have 7 quart (6. 6 liter) fr eezing cylinder s and offer one f lavor. The M odel H63 has been select ed to s how you the pictur ed st ep- - by - - st ep operat ing procedures f or both models c ontained in t his manual. T hese m odels, f[...]

23 Models H 62 & H 63 Oper ating Pr ocedur es 1 1 1012 Step 3 Slide the beat er int o the f reez ing cylinder. Figur e 9 Step 4 Make s ure the beat er ass embly is in position over the drive s haft . Turn the beat er slight ly t o be c ert ain that the beat er is pr operly s eated. W hen in posit ion, t he beater will not protrude beyond the fr[...]

24 Mo del s H62 & H63 Op erati ng Pro ced ures Step 7 Slide the t wo o - - r ings onto the draw valve and lubricat e. Figur e 13 Step 8 Lubricat e the ins ide of t he door spout , t op and bot tom. Inser t the draw valve int o t he f reezer door fr om t he t op. It will be necessary t o rot ate t he draw valv e brack et to the r ight t o allow [...]

25 Mode ls H62 & H 63 Oper ating Pr ocedur es Step 12 Inst all t he freez er door . Loc ate t he tor que rotor in the center hole of the fr eezer door. Posit ion t he door on the four studs on the fr ont of the f reezing c ylinder and fir mly push it int o place. I nst all the four hands crews on the st uds and f inger - - t ighten equally in a[...]

26 Mo del s H62 & H63 Op erati ng Pro ced ures 1 10527 Step 17 Lay t he agitat or in t he bott om of the mix hopper for saniti zing. Figur e 21 Sani tizing Step 1 Prepar e a pail of an approv ed 100 PPM sanit izing s olu- tion (exam ples: 2 - - 1/ 2 gal. [9.5 liters ] of Kay - - 5 R or 2 gal. [7.6 liters ] of St era - - Sheen R ). USE WAR M W A[...]

27 Models H 62 & H 63 Oper ating Pr ocedur es 091210 Step 7 Once t he sanit izer s tops flowing f rom the dispensing spout, close the dr aw valve and press t he WASH key , cancelling t he beater m otor oper ation. Figur e 24 MAKE SURE YO UR HANDS ARE CLEAN AND SANIT I ZED BE FO RE PERF O RMING T HE NEXT STEP . Step 8 Place t he agitat or on t h[...]

28 Mo del s H62 & H63 Op erati ng Pro ced ures Step 4 Fill t he hopper with fresh mix and place the mix hopper cover in pos ition. Note: Us e only FRESH mix when priming the f reezer. Daily Closing Procedures THI S PRO CEDURE MUST BE PERF O RMED ONCE DAIL Y ! The f unct ion of t he Heat Treatment Cyc le is to des tr oy bact eria by raising t he[...]

29 Models H 62 & H 63 Oper ating Pr ocedur es 1 10527 Step 7 Retur n to t he freez er wit h a s mall amount of cleaning soluti on. Dip t he end brush int o the cleaning solution and brush c lean the door s pout and bot tom of t he draw valve . Note: T o assur e sanitar y conditions ar e maintained, brush eac h item f or a t otal of 60 seconds, [...]

30 Mo del s H62 & H63 Op erati ng Pro ced ures DO NOT use a wat er jet to clean or r inse t he fr eezer . F ailure to follow these ins truc tions may res ult in serious elec tric al shock . Step 5 Return t o t he freez er wit h a small amount of sanit izing soluti on. Dip t he end brush int o the sanitiz ing solution and brush c lean the door s[...]

31 Models H 62 & H 63 Oper ating Pr ocedur es Dr aining P roduct Fr om The Freez ing Cylinder Step 1 Pres s the A UTO key , canc elling compres sor and beater m otor operat ion. Figur e 32 Step 2 Remove t he hopper cover and t he agitat or f rom t he mix hopper. T ake t hese part s t o the sink f or cleaning. Step 3 Wit h a pail under the door [...]

32 Mo del s H62 & H63 Op erati ng Pro ced ures 1 10531 Rinsing Step 1 Pour t wo gallons (7. 6 liter s) of c ool, clean water int o the mix hopper . W ith t he brushes pr ovided, s crub t he mix hopper, mix level s ensing probes , t he outsi de of the agit ator hous ing, and t he mix inlet hole. Figur e 36 Step 2 Wit h a mix pail beneath t he do[...]

33 Models H 62 & H 63 Oper ating Pr ocedur es Step 4 Pres s the WASH key and allow t he cleaning solution in the f reezing c ylinder t o agitat e for five m inutes . Figur e 39 Step 5 Place an em pty pail beneat h t he door spout . Step 6 Open t he draw valv e on the f reezer door and draw off all the s olution. Step 7 Once t he cleaner stops f[...]

34 Mo del s H62 & H63 Op erati ng Pro ced ures Br ush Cleaning DO NOT use a wat er jet to clean or r inse t he fr eezer . F ailure to follow these ins truc tions may res ult in serious elec tric al shock . Step 1 Prepar e a sink wit h an approved c leaning solution (examp les: Kay- - 5 R or Ster a - - Sheen R ). USE W ARM W A TER AND F OLLO W T[...]

35 Models H 62 & H 63 Impor tant : Opera tor Che cklis t Section 7 Important: Operator Checklist Dur ing Cl eaning and Sani tizing Cleaning and saniti zing schedules are gover ned by your S tat e or local regulator y agencies and must be followed acc ordingly . The f ollowing check points should be st ressed dur ing the cleaning and s anitizing[...]

36 Mo del s H62 & H63 Impor tant : Opera tor Che cklis t Winter Stor age If t he place of bus iness is to be closed during the winter mont hs, it is import ant to prot ect the freezer by following cert ain prec autions, par tic ularly if t he building is subjec t t o fr eezing condit ions. On wat er cooled f reezer s, disconnec t t he water sup[...]

37 Models H 62 & H 63 T r oubleshoot ing Guide Section 8 Troubleshooting Guide PROBLEM PROBABLE CAUSE REMEDY PA G E REF . 1. S oft loc k mess age appears on LCD. a. Mor e than 24 hours since the last heat cycl e. a. The f reez er mus t go through a heat cycle every 24 hours. The f reezer must now be disass embled and brush cleaned or plac ed in[...]

38 Mo del s H62 & H63 T r oubleshoot ing Guide 090826 PROBLEM PROBABLE CAUSE REMEDY PA G E REF . 2. Har d lock mes sage appears on LCD. a. Ther e has been a thermistor fail ure (freezing cylinder, hopper , or glyc ol) during t he heat t reatm ent proces s. a. The f reez er mus t be disass embled and brush cleaned. 16 b. Mor e than 14 days since[...]

39 Models H 62 & H 63 T r oubleshoot ing Guide PROBLEM PROBABLE CAUSE REMEDY PA G E REF . 5. T he product is t oo sof t. a. Im proper cons istenc y contr ol adjust ment. a. Produc t s hould be dispensed at 27 _ to 29 _ F. (-2.8 _ to - 1.7 _ C.). 13 b. The t orque r otor is binding. b. Bef ore inst alling the tor que arm, check t o see if t he t[...]

40 Mo del s H62 & H63 T r oubleshoot ing Guide PROBLEM PROBABLE CAUSE REMEDY PA G E REF . 9. T he fr eezing cy linder walls are sc ored. a. The f ront bearing is miss ing or worn. a. Ins tall or r eplace f ront bearing. 24 b. The gear box is out of alignment . b. Call a ser vice t echnician to r ealign gear box. -- -- -- c. T he beater pins are[...]

41 Models H 62 & H 63 T r oubleshoot ing Guide PROBLEM PROBABLE CAUSE REMEDY PA G E REF . 12. No freez er operat ion aft er placing unit i n the AUTO mode. a. Unit unplugged. a. Plug int o wall recept acle. -- -- -- b. Circuit br eaker off or blown fuse. b. Turn circuit br eaker on or replace f use. -- -- -- c. Beat er mot or out on reset . c. [...]

42 Mo del s H62 & H63 Parts Rep lacemen t S ched ul e Section 9 Parts Replacement Schedule P ART DE SCRIP TI ON EVER Y 3 MONTHS EVER Y 6 MONTHS ANNUALL Y QTY . Drive S haft S eal X 1 Fr ont Bearing X 1 Fr eezer Door Gas ket X 1 Draw V alve O-Rings X 2 T orque Rot or G uide Bearing X 1 T orque Rot or O -Rings X 2 Prime P lug O - - Ring X 1 Doubl[...]

Section 10 Parts List 43 + Avai lable S eparatel y Mod el s H62 & H63 Parts List 120213 DESCRI PT IO N PART NUMBER H62 QTY. H63 QTY. WARR. CLASS RE MARKS PART S UPDATE ACCUMULATOR-COPPER 2" DIA 13" 053377 1 1 103 ADAPTOR A.- CASTER X18915 4 103 ADAPTOR-5/ 16 BARB-5/16FS 047958 7 4 103 ARMAFLEX 1/2 I D X 3/8WALL R50325 10' 10&apos[...]

+ Avai lable S eparatel y 44 Parts List Mod els H62 & H63 DESCRI PT IO N PARTS UPDATE REMARKS WARR. CLASS H63 QTY. H62 QTY. PART NUMBER CABLE-RI BBON-20C-33" L-DI L 040040-027 1 1 103 CABLE-RI BBON-50C-35" L-DI L 040040-044 1 103 CABLE-RI BBON-50C-20" L-DI L 040040-011 1 103 CAP-AGI TATOR HOUSING 080071 1 1 S/N M2017162 & UP [...]

45 + Avai lable S eparatel y Mod el s H62 & H63 Parts List DESCRI PT IO N PARTS UPDATE REMARKS WARR. CLASS H63 QTY. H62 QTY. PART NUMBER DISPLAY- LIQUID CRYSTAL X38062-SER 1 1 103 DOOR A.- PARTIAL-1 SPT X67194-SER 1 1 103 +PLUG-PRI ME *H63* 067192 1 1 103 +O-R ING- 5/8 OD X . 103W 016030 1 1 000 +VALVE A.-DRAW * H63* X56119 1 1 103 +O-RI NG- 1-[...]

+ Avai lable S eparatel y 46 Parts List Mod els H62 & H63 DESCRI PT IO N PARTS UPDATE REMARKS WARR. CLASS H63 QTY. H62 QTY. PART NUMBER HARNESS-WI RE-MAI N POWER 067405-33G 1 208- 230V 60HZ 3PH - 3 WI RE HARNESS-WI RE 5472 MAIN POWER 056884-33G 1 208-230V 60HZ 3PH - 3 WI RE HARNESS-WI RE-BTR MTR * H63* 067363-27G 1 HARNESS-WI RE-BTR MTR * H63* [...]

47 + Avai lable S eparatel y Mod el s H62 & H63 Parts List DESCRI PT IO N PARTS UPDATE REMARKS WARR. CLASS H63 QTY. H62 QTY. PART NUMBER KIT A. -TUNE UP*0H63* X67224 1 1 000 BEARING- FRONT 013116 1 1 000 BEARING- GUIDE 014496 1 1 000 GASKET-DOOR 5. 177ID X 5. 938O 016672 1 1 000 O-RI NG-. 291 ID X .080W 018550 2 2 000 O-RI NG-1- 1/16 OD X.139W [...]

+ Avai lable S eparatel y 48 Parts List Mod els H62 & H63 DESCRI PT IO N PARTS UPDATE REMARKS WARR. CLASS H63 QTY. H62 QTY. PART NUMBER O-RI NG-. 291 ID X .080W 018550 2 2 000 PAIL- MIX 10 QT. 013163 1 1 000 PAN-DRI P 11-5/8 LONG 027503 1 103 PAN-DRI P 19-1/2 LONG 035034 1 103 PANEL A.- DUCT-RIGHT * 0H62* X67499-SP1 1 PANEL A.- FRONT-LOWER *0H6[...]

49 + Avai lable S eparatel y Mod el s H62 & H63 Parts List DESCRI PT IO N PARTS UPDATE REMARKS WARR. CLASS H63 QTY. H62 QTY. PART NUMBER PULLEY-AK74 X 5/ 8 051013 1 1 103 PUMP-G LYCOL-1/8NPT- 1650 RPM 041785 1 1 212 +ADAPTOR-1/ 8MP X 5/16 BARB-BR 047325 2 2 103 +BOOT-PUMP- GLYCOL 042131 1 1 000 +CLAMP-HOSE 35/ 64-STEPLESS EA 047344 2 2 000 +ELB[...]

+ Avai lable S eparatel y 50 Parts List Mod els H62 & H63 DESCRI PT IO N PARTS UPDATE REMARKS WARR. CLASS H63 QTY. H62 QTY. PART NUMBER SWITCH A. -DRAW *H60* X54791 1 1 103 ARM A.- DRAW *H60* X54792 1 1 103 SWITCH- LEVER-SPDT- 11A-125-27 039252 1 1 103 PIN- PIVOT 015478 1 1 103 E-RI NG 3/16 . 335 OD 1500-18P 049178 1 1 000 +KNOB-DRAW VALVE 0136[...]

51 + Avai lable S eparatel y Mod el s H62 & H63 Parts List 50 Cycle Units DESCRI PT IO N PART NUMBER H62 QTY. H63 QTY. WARR. CLASS RE MARKS BELT-V- 4L410 007530 1 000 220-240V 50HZ 1PH / 380- 415V 50HZ 3N~ BELT-V- 4L420 004338 1 220-240V 50HZ 1PH / 380- 415V 50HZ 3N~ BELT-V- 4L410 007530 1 000 200V 50/60HZ 3PH / 220- 240V 50HZ 1PH / 380-415V 50[...]

+ Avai lable S eparatel y 52 Parts List Mod els H62 & H63 DESCRI PT IO N REMARKS WARR. CLASS H63 QTY. H62 QTY. PART NUMBER HARNESS-WI RE 5472 MAIN PO 056884-33G 1 1 103 200V 50/60HZ 3PH HARNESS-WI RE-MAI N POWER * 067405-33G 1 103 200V 50/ 60HZ 3PH HARNESS-WI RE-MAI N POWER * 067405-58 1 103 380- 415V 50HZ 3N~ HARNESS-WI RE-CTRL* 0H62*CA 068498[...]

H62/H63 067368 - - 27 10/1 1[...]

H62/H63 067368 - - 33 10/1 1[...]

H62/H63 067368 - - 40 10/1 1[...]

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