Sterling 1200 инструкция обслуживания

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Хорошее руководство по эксплуатации

Законодательство обязывает продавца передать покупателю, вместе с товаром, руководство по эксплуатации Sterling 1200. Отсутствие инструкции либо неправильная информация, переданная потребителю, составляют основание для рекламации в связи с несоответствием устройства с договором. В законодательстве допускается предоставлении руководства в другой, чем бумажная форме, что, в последнее время, часто используется, предоставляя графическую или электронную форму инструкции Sterling 1200 или обучающее видео для пользователей. Условием остается четкая и понятная форма.

Что такое руководство?

Слово происходит от латинского "instructio", тоесть привести в порядок. Следовательно в инструкции Sterling 1200 можно найти описание этапов поведения. Цель инструкции заключается в облегчении запуска, использования оборудования либо выполнения определенной деятельности. Инструкция является набором информации о предмете/услуге, подсказкой.

К сожалению немного пользователей находит время для чтения инструкций Sterling 1200, и хорошая инструкция позволяет не только узнать ряд дополнительных функций приобретенного устройства, но и позволяет избежать возникновения большинства поломок.

Из чего должно состоять идеальное руководство по эксплуатации?

Прежде всего в инструкции Sterling 1200 должна находится:
- информация относительно технических данных устройства Sterling 1200
- название производителя и год производства оборудования Sterling 1200
- правила обслуживания, настройки и ухода за оборудованием Sterling 1200
- знаки безопасности и сертификаты, подтверждающие соответствие стандартам

Почему мы не читаем инструкций?

Как правило из-за нехватки времени и уверенности в отдельных функциональностях приобретенных устройств. К сожалению само подсоединение и запуск Sterling 1200 это слишком мало. Инструкция заключает ряд отдельных указаний, касающихся функциональности, принципов безопасности, способов ухода (даже то, какие средства стоит использовать), возможных поломок Sterling 1200 и способов решения проблем, возникающих во время использования. И наконец то, в инструкции можно найти адресные данные сайта Sterling, в случае отсутствия эффективности предлагаемых решений. Сейчас очень большой популярностью пользуются инструкции в форме интересных анимаций или видео материалов, которое лучше, чем брошюра воспринимаются пользователем. Такой вид инструкции позволяет пользователю просмотреть весь фильм, не пропуская спецификацию и сложные технические описания Sterling 1200, как это часто бывает в случае бумажной версии.

Почему стоит читать инструкции?

Прежде всего здесь мы найдем ответы касательно конструкции, возможностей устройства Sterling 1200, использования отдельных аксессуаров и ряд информации, позволяющей вполне использовать все функции и упрощения.

После удачной покупки оборудования/устройства стоит посвятить несколько минут для ознакомления с каждой частью инструкции Sterling 1200. Сейчас их старательно готовят или переводят, чтобы они были не только понятными для пользователя, но и чтобы выполняли свою основную информационно-поддерживающую функцию.

Содержание руководства

  • Страница 1

    SMS Medium Duty Single Shaft Shredder SMS 850, 1200, 1500, 2000 Part Number: ESS-0039-S Bulletin Number: BJ5-615 Effective: 9.30.2008 Write Down Your Serial Number s H ere For Future Referen ce: ___________________ ______ ___________________ ______ ___________________ ______ ___________________ ______ ___________________ ______ ___________________ [...]

  • Страница 2

    BJ5-615 ii Shipping Info Unpacking and Inspection You should inspect your equipm ent for possible shipping damage. Thoroughly check the equipment for any dam age th at might have occurred in transit, such as broken or loose wiring and components, l oose hardware and mounting screws, etc. In the Event of Shipping Damage According to the contract ter[...]

  • Страница 3

    BJ5-615 iii Storage, Disposal, Transportation Storage Clean the machine (see “Cleani ng the Machine”). Preserve all polished metal surfaces using a suitable rust preventing agent. Store the m achine in a dry, enclosed space. Cover the machine completely with a plastic sheet. Disposal The disposal of machines, machine components, and process mat[...]

  • Страница 4

    BJ5-615 iv Table of Contents CHAPTER 1: SAFETY ................................................................ 5 1-1 How to Use This Manual ............................................................................................. 5 Safety Symbols Used in this Manual ..................................................................... 5 1-2 Ge[...]

  • Страница 5

    EJ5-615 Chapter 1: Safety 5 of 85 Chapter 1: Safety 1-1 How to Use This Manual Use this manual as a guide and reference for installing, operating, and maintaining your equipment. The purpose is to assist you in a pplying efficient, proven techniques that enhance equipment productivity. This manual covers only light corrective main tenance. No other[...]

  • Страница 6

    EJ5-615 Chapter 1: Safety 6 of 85 1-2 General Safety Regulations This machine uses cutters for the performance of its intended use. Consequently, it can be a dangerous machine to operate and maintain unless these safety regulations are followed. These regulations should be read, understood and periodically reviewed by all personnel involved in any [...]

  • Страница 7

    EJ5-615 Chapter 1: Safety 7 of 85 1-4 Warnings and Precautions Our granulators are designed to provide safe and reliable operation when installed and operated within design specifications, fo llowing national and local safety codes. To avoid possible personal injury or equi pm ent damage when installing, operating, or maintaining this granulator, u[...]

  • Страница 8

    EJ5-615 Chapter 1: Safety 8 of 85 ; ROTATION OF MOTO RS: The correct rotating direction for the machine motor is clearly marked on the machine. Always check for proper rotation of motors. Incorrect rotation direction can cause severe damage. ; ELECTRICAL GROUNDING: All electrical equipment on the granulator must be grounded in accordance to all loc[...]

  • Страница 9

    EJ5-615 Chapter 1: Safety 9 of 85 Type of Danger Activity Possible Consequences Preventative Measures Pulling in caused by running V-belts All activities Serious injury can result from hair, jewelry, etc. being pulled int o the machine. • Never dismount V-belt protection and window. Direct/indirect contact with live parts in terminal box. Mainten[...]

  • Страница 10

    EJ5-615 Chapter 1: Safety 10 of 85 Type of Danger Activity Possible Consequences Preventative Measures Crushing, cutting, amputation caused by manipulation of protective devices All activities Serious injury or death • Never make the protective devices ineffective. • Check the protective devices regularly for proper function according to the ma[...]

  • Страница 11

    EJ5-615 Chapter 2: Functional Description 11 of 85 Chapter 2: Functional Description 2-1 Models Covered in This Manual The models included in this manual are the Sterling SMS 850, 120 0, 1500 and 2000 Medium Duty Single Shaft Shredders. The SMS Series is designed for processing scrap from wood industries—miscellaneous trim a nd panel scraps, furn[...]

  • Страница 12

    EJ5-615 Chapter 2: Functional Description 12 of 85 Machine (Standard Execution) The machine housing, drive motor, gear box, hydraulic system and terminal box are mounted on the base frame for electrical connections. 2-3 Typical Featur es and Components Material In-feed The material can be fed into the shredder in the following ways: • Manual in-f[...]

  • Страница 13

    EJ5-615 Chapter 2: Functional Description 13 of 85 In-feed Hopper The material in-feed flows through an in-feed hopper to ensure the grinding m aterial is delivered safely and correctly. NOTE: An optional top-hinged cover to preve nt in-feed material fly-back during size reduction is available. Additional In-feed Device If the machine has an option[...]

  • Страница 14

    EJ5-615 Chapter 2: Functional Description 14 of 85 Drive The drive of the rotor runs using an electric motor via V-belts. The motor (m ounted on sliding rails or a motor plate) can be adjust ed for regulating the tension of the V-belts using tensioning screws. The V-belt pulley is a ttached to the motor shaft with a special tensioning element. NOTE[...]

  • Страница 15

    EJ5-615 Chapter 2: Functional Description 15 of 85 The rotor is accessible after opening th e machine door and removing the screen. The rotor is arranged on roller bearings that situated outside the housing. The V-belt pulley is attached to the rotor axis with a taper brush. The rotor is dynam ically counter- balanced and has vibration-free concent[...]

  • Страница 16

    EJ5-615 Chapter 2: Functional Description 16 of 85 An optional feature is a water cooling system for the rotor used for special applications. Screen and screen support The screen and the screen support are welded t ogether and fixed to the housing by screws in the standard execution. The screen is slightly larger in radius than the cutting circle o[...]

  • Страница 17

    EJ5-615 Chapter 2: Functional Description 17 of 85 Another optional feature is a screen support th at can be lowered by a hydraulic system. Discharge of Shredding Material Normally the shredded material will be di scharged onto a conveyor belt. (Options include a discharge with blower or with a screw conveyor.) (1) Hydraulic cylinder (2) Screen sup[...]

  • Страница 18

    EJ5-615 Chapter 2: Functional Description 18 of 85 Hydraulic Ram The hydraulic ram is fixed on two arms a rranged on flange bearings. Two heavy duty hydraulic cylinders move the ram back and forth. The ram m oves automatically after switching ON the hydraulic system and the sh redder when the machine is operated in automatic mode. NOTE: The ram can[...]

  • Страница 19

    EJ5-615 Chapter 2: Functional Description 19 of 85 Pulse Push Function In normal process mode, the ram pushes forw ard continuously until the ram arm reaches the proximity switch, reverses the function, and the ram moves backwards. The ram moves forward in steps when the sw itch (1) is changed to “Pulse Push”. This means that after each step, t[...]

  • Страница 20

    EJ5-615 Chapter 2: Functional Description 20 of 85 2-4 Safety Features Protective Devices CAUTION: The Machine may under no circumstances be operated without these protective devices. The use of faulty or manipulated protective devices is strongly prohibited. Safety Device for Housing Flap The shredder can only be operated if the door s are closed?[...]

  • Страница 21

    EJ5-615 Chapter 2: Functional Description 21 of 85 V-Belts and Ram Guards V-belt and ram guards are screwed to the machine. They can be dism ounted for installation and maintenance work only when a ll rotating parts have come to a com plete standstill and the machine is electronically locked out. NOTE: The operator must fit and mount th e protectiv[...]

  • Страница 22

    EJ5-615 Chapter 2: Functional Description 22 of 85 The following protective gear must be worn when carrying out the following tasks: Emergency Stop Button The machine may only be operated with the installed Emergency Stop buttons. An Emergency Stop Button must be mounte d to t he control cabinet and another on the grinding ma terial in-feed. Immedi[...]

  • Страница 23

    BJ5-615 Chapter 3: Installation 23 of 85 Chapter 3: Inst allation 3-1 Uncrating the Equipment Requirements at Application Site Check the application site to make sure it conforms to the qualifications listed below. • The site is an enclosed space. • The ground has sufficient load-bearing capacity (Refer to “Technical Specifications” in the [...]

  • Страница 24

    BJ5-615 Chapter 3: Installation 24 of 85 WARNING! SUSPENDED LOAD! • Falling loads can cause serious injury or death. • Only use a crane or forklift su itable for the weight and the dimensions of the load. • Use suitable stopping equipment and pay attention to the gravity center location. • DO NOT step under the suspended load. • Wear a sa[...]

  • Страница 25

    BJ5-615 Chapter 3: Installation 25 of 85 WARNING! Use caution when operating sp ecific equipm ent to prevent electrical shock. Installation, service, alterations, and/or modifica tions must only be done by qualified personnel and with high regar d for safety. Not conforming to the requirements could result in bodily harm, death , or costly damage. [...]

  • Страница 26

    BJ5-615 Chapter 3: Installation 26 of 85 Checking the Rotational Direction Rotational direction of the motors must be checked before initial start-up. The following steps must be completed. 1. Switch the machine ON and then immediately OFF again. 2. Observe whether the discharge air fan in the drive motor is rotating in the direction of the directi[...]

  • Страница 27

    BJ5-615 Chapter 3: Installation 27 of 85 9 Switch ON machine for a short period of tim e and check rotational direction. The rotational direction can be seen at the disch arge air fan of the drive motor (observe running direction arrow). 9 Switch ON hydraulic unit for a short time and check rotational direction. 9 Allow machine to run for approxima[...]

  • Страница 28

    BJ5-615 Chapter 4: Operation 28 of 85 Chapter 4: Operation 4-1 Start-up WARNING! No persons should operate the machine until they have read and understand all parts of the operation manual. Machine Check—Before Switching Machine ON 9 Cutters and bed knives are properly set and the screws are tightened with the specified torque. 9 Screen is insert[...]

  • Страница 29

    BJ5-615 Chapter 4: Operation 29 of 85 • Throw the grinding material into t he in-feed hopper. • The machine should be fed from the front. • If your machine has an additional in-feed device installed, please observe the additional information for working with the in-feed device. DANGER! Do not climb into the in-feed hopper while operating the [...]

  • Страница 30

    BJ5-615 Chapter 4: Operation 30 of 85 Emptying the Screen (hydraulic screen) 1. Switch OFF the shredder at the main switch. 2. Safeguard main switch using a padlock. 3. Open the lower machine door. 4. Safeguard the machine door. 5. Pivot the screen support downwards by pushing the button screen open on the control box. 6. Remove the screen. 7. Empt[...]

  • Страница 31

    BJ5-615 Chapter 4: Operation 31 of 85 4-3 Shut-down Switch OFF Machine 1. Switch OFF the material in-feed device (accessories). 2. Wait until the remaining grinding m aterial has been shredded, and then switch OFF the shredder (main switch to 0). 3. Switch OFF the material discharge device.[...]

  • Страница 32

    BJ5-615 Chapter 5: Maintenance 32 of 85 Chapter 5: Maintenance 5-1 Preventative Maintenance Schedule Only trained and specialized personne l should carry out maintenance work . Maintenance Plan WARNING! • Danger caused by electrical voltage and starting the machine during maintenance work. Death can result! • ALWAYS turn main switch to 0, sa fe[...]

  • Страница 33

    BJ5-615 Chapter 5: Maintenance 33 of 85 5-2 Preventative and Corrective Maintenance Checking the Protective Devices Check the safety devices for: • Stipulated condition • Stipulated location • Safe mounting • Stipulated function WARNING! Danger due to non-functioning protective devices can cause serio u s injury or death! • Eliminate all [...]

  • Страница 34

    BJ5-615 Chapter 5: Maintenance 34 of 85 10. Place the screen back into its working position and fasten with the mounting screws. 11. Close the machine and hopper doors. 12. Machine can be started again. Replacing the Gear Box The gearbox is made so a replacement is only necessary in exceptional cases. Dismounting and m ounting the gear box requi re[...]

  • Страница 35

    BJ5-615 Chapter 5: Maintenance 35 of 85 9. Carry out a test run. NOTE: If the spare rotor is delivered without bearings, the bearings MUST be mounted first. Replacing the Main Bearings The main bearings of the machine are made so a bearing replacement is only necessary in exceptional cases. Dismounting and mounting of the bearings requires speciali[...]

  • Страница 36

    BJ5-615 Chapter 5: Maintenance 36 of 85 5. Attach the bearing housing to the bearing seats using screws. 6. Push the distance sleev e onto the rotor axis. 7. Put the gear onto the rotor axis 8. Put back the rotor cover plates 9. Put in the screen 10. Pull on V-belts and adjust the V-belt tension force. 11. Attach the V-belt cover. 12. Carry out a t[...]

  • Страница 37

    BJ5-615 Chapter 5: Maintenance 37 of 85 Replacing or Refilling Lubricant • Fill the bearings uniformly with grease un til all operating surfaces are well-greased. • For the rotor bearings, a lubricant quantity of o ne third to a maximum of half of the bearing volume per bearing is required. If too much grease is used, the lubricant will become [...]

  • Страница 38

    BJ5-615 Chapter 5: Maintenance 38 of 85 out, the bearing must immediately be preserved using lubricant, in order to avoid corrosion. 4. Fill bearing with approved lubricant (refer to “List of Lubricants”). List of Recommended Lubricants Country of Manufacturer/Manufacturer Roller Bearing Grease ARAL ARL Grease HL 3 BP BP ENERGREASE LS 3 CASTROL[...]

  • Страница 39

    BJ5-615 Chapter 5: Maintenance 39 of 85 Mounting and Dismounting TAPER-LOCK Tensioning Element The motor and the gear V-belt pulleys are attached to the shaft using a TAPER-LOCK tensioning element. The disks must be dismounted for certain maintenance processes.[...]

  • Страница 40

    BJ5-615 Chapter 5: Maintenance 40 of 85 Tightening Torque of the Screws Refer to the table below. Tensioning Screws- Screw details element (Type) Tightening torque in Nm Number Size (BSW) 1008 5,6 2 1 / 4 " 1108 5,6 2 1 / 4 " 1310 20 2 3 / 8 " 1315 20 2 3 / 8 " 1210 20 2 3 / 8 " 1215 20 2 3 / 8 " 1610 20 2 3 / 8 "[...]

  • Страница 41

    BJ5-615 Chapter 5: Maintenance 41 of 85 Checking the tension force of the V-belt 1. Remove the V-belt cover. 2. Measure the distance between the roller centers. 3. Determine the belt sag force F for each belt at 16 mm sag if sag "b" is equal to 1 m distance between roller centers. Do this by measuring the distance between roller centers a[...]

  • Страница 42

    BJ5-615 Chapter 5: Maintenance 42 of 85 3. Lock the drive motor into new position using tensioning screws so the motor shaft is parallel to the rotor axis and aligned. 4. Check the tension force of the V-belt (refer to previous section). 5. Mount the V-belt cover. Checking V-belt condition, replacing V-belt CAUTION! Running V-belts can pull objects[...]

  • Страница 43

    BJ5-615 Chapter 5: Maintenance 43 of 85 Checking the Condition of the Cutters WARNING! Danger of cutting caused by sharp cutters at all times—even when rotor is at standstill. Serious Injury especially to the hands and fingers can occur. Wear protective gloves! The cutting cutters become blunt after a certain number of operation hours; the y shou[...]

  • Страница 44

    BJ5-615 Chapter 5: Maintenance 44 of 85 Dismounting the Cutter Holders 1. Switch OFF the shredder at the main switch 2. Safeguard main switch using a padlock. 3. Open the lower machine door. 4. Safeguard the machine door. 5. Remove screen NOTE: Although it is possible to reach the cutting shaft by climbing into the feeding chamber, it is recommende[...]

  • Страница 45

    BJ5-615 Chapter 5: Maintenance 45 of 85 WARNING! Danger of cutting caused by shar p cutters at all times—even when rotor is at standstill. Serious Injury especially to the hands and fingers can occur. Wear protective gloves! Dismounting the Bed Cutters 1. Switch OFF the shredder at the main switch. 2. Safeguard main switch using a padlock. 3. Ope[...]

  • Страница 46

    BJ5-615 Chapter 5: Maintenance 46 of 85 WARNING! Danger of cutting caused by sharp cutters at all times—even when rotor is at standstill. Serious Injury especially to the ha nds and fingers can occur. Wear protective gloves! Mounting the Cutter Holders 1. Clean the cutter pocket and the cutter holder. 2. Insert cutter holder into the pocket. NOTE[...]

  • Страница 47

    BJ5-615 Chapter 5: Maintenance 47 of 85 Mounting the Cutters 1. Clean the cutter supporting surface and the hole on the cutter holder. 2. Insert sharp cutter or turn old cutter, and push against the cutter holder surface. 3. Put in the cutter mounting screw (DIN912 – M12x40 – 12 .9) and the washer (DIN433 – 13 – 300HV). 4. Screw in the moun[...]

  • Страница 48

    BJ5-615 Chapter 5: Maintenance 48 of 85 7. Turn the rotor by hand 8. Check whether the cutting gap is correct and make sure the c utting cutters do not collide as the rotor turns. 9. Put back the cover plates and mount the m with the screws. 10. Remove tools and other objects from the cutting chamber. 11. Put screen back and mount it. 12. Switch ON[...]

  • Страница 49

    BJ5-615 Chapter 5: Maintenance 49 of 85 WARNING! Danger of cutting caused by sharp cutters at all times—even when rotor is at standstill. Serious Injury especially to the hands and fingers can occur. Wear protective gloves! Setting the Cutting Knives Cutters for the SMS series shredder do not have to be adjusted. All adjustments have to be done w[...]

  • Страница 50

    BJ5-615 Chapter 5: Maintenance 50 of 85 NOTE: The required torque for all cutter mounting screws is 120 Nm (see the table under “Working on the Cutters” ). 7. Turn the rotor by hand 8. Check whether the cutting gap is correct and make sure the cutters and bed knives do not collide as the rotor turns. NOTE: Recommended cutter gap: 0.8 mm – 1 m[...]

  • Страница 51

    BJ5-615 Chapter 5: Maintenance 51 of 85 Checking and Adjusting of the Hydraulic System (see figure below) 1. Start the machine in automatic running m ode and wait for approximately 20 minutes. 2. When the ram moves forward the pressure gauge (1) should indicate 0 – 30 bars depends on the adjustment of the throttle check valves (2). (Also adjust t[...]

  • Страница 52

    BJ5-615 Chapter 5: Maintenance 52 of 85 Hydraulic liquid recommendation Designation to DIN 51 524 HLP 32 Ambient temperature: -7 to +70°C Supplier Name of the oil ARAL Aral Vitam GF 32 Aral Vitam HF 32 BP BP Energol HLP-D 32 BP Energol HLP 32 BP Energol SHF 32 ELF Elfolna 32 Hydrelf 32 ESSO Nuto H 32 HLPD-Oel 32 FINA Fina Hydran 32 FUCHS Renoli n [...]

  • Страница 53

    BJ5-615 Chapter 6: Troubleshooting 53 of 85 Chapter 6: T roubleshooting 6-1 Introduction The utmost in safety precautions should be observed at all times when working on or around the machine and the electrical components. All normal troubleshooting m ust be accomplished with the power off, line fuses removed, and with the machine tagged as out of [...]

  • Страница 54

    BJ5-615 Chapter 6: Troubleshooting 54 of 85 Problem Possible Cause Possible Remedy Too much feed material. Reduce grinding material in- feed. Screen blocked. Clean screen, check condition, select larg er screen perforation if necessary. V-belts slip. Check V-belt tension and condition. Re-tighten or replace if necessary. Cutter condition. Check cut[...]

  • Страница 55

    BJ5-615 Chapter 6: Troubleshooting 55 of 85 Problem Possible Cause Possible Remedy View first 5 po ssible causes for “Machine blocks or switches itself off” View first 5 possible remedies of “Machine bloc ks or switches itself off” Screen perforation too small. Insert a screen with larger perforation. Cutters wrongly sharpened. Modify cutte[...]

  • Страница 56

    BJ5-615 Chapter 6: Troubleshooting 56 of 85 Problem Possible Cause Possible Remedy Cutter mounting screws not tight. Re-tighten using torque wrench following the instructions in this manual. Screw fatigue. Fit new screws. Washers def ormed. Insert new washers. Cutter holder surface deformed. Insert new cutter holders. Supporting surfaces not clean.[...]

  • Страница 57

    BJ5-615 0Appendix 57 of 85 Appendix A-1 Returned Material Policy Credit Returns Prior to the return of any material, authoriz ation must be given by the manufacturer . A RMA number will be assigned for the equipment to be returned. Reason for requesting the return must be given. All returned material purchased from the manufact urer is subject to 1[...]

  • Страница 58

    BJ5-615 0Appendix 58 of 85 A-2 Technical Specifications[...]

  • Страница 59

    BJ5-615 0Appendix 59 of 85 A-3 Drawings and Diagrams NOTE: Please refer to the corresp onding Spa re Parts lists in the following section. Cutter Mounting[...]

  • Страница 60

    BJ5-615 0Appendix 60 of 85 Bed Knife Mounting[...]

  • Страница 61

    BJ5-615 0Appendix 61 of 85 Rotor Assembly[...]

  • Страница 62

    BJ5-615 0Appendix 62 of 85 Drive[...]

  • Страница 63

    BJ5-615 0Appendix 63 of 85 Ram[...]

  • Страница 64

    BJ5-615 0Appendix 64 of 85 Ram scraper[...]

  • Страница 65

    BJ5-615 0Appendix 65 of 85 SMS 850 Hydraulic Diagram[...]

  • Страница 66

    BJ5-615 0Appendix 66 of 85 SMS 850 Hydraulic Unit[...]

  • Страница 67

    BJ5-615 0Appendix 67 of 85 SMS 850 Hydraulic Screen Diagram[...]

  • Страница 68

    BJ5-615 0Appendix 68 of 85 SMS 850 Hydraulic Unit—Screen[...]

  • Страница 69

    BJ5-615 0Appendix 69 of 85 SMS 1200-2000 Standard Hydraulic Diagram[...]

  • Страница 70

    BJ5-615 0Appendix 70 of 85 SMS 1200-2000 Hydraulic Unit[...]

  • Страница 71

    BJ5-615 0Appendix 71 of 85 SMS 1200-2000 Hydraulic Screen Diagram[...]

  • Страница 72

    BJ5-615 0Appendix 72 of 85 SMS 1200-2000 Hydraulic Unit[...]

  • Страница 73

    BJ5-615 0Appendix 73 of 85 A-4 Spare Parts List SMS 850 Pos. Pc Description/Standard 100 Machine complete 101 1 Standard hopper 102 2 PP-scraper side 103 1 PP-scraper top 104 1 Upper door 105 1 Lower door 106 2 Safety grid side 107 1 Safety grid back 108 1 Safety grid back 109 1 Ram residual chute 200 Screen complete (Standard) 201 1 Screen 202 5 S[...]

  • Страница 74

    BJ5-615 0Appendix 74 of 85 Gear pulley taper bushing T B 3535-50 404 1 Key C 28x250 V-Belt SPB 2150 405 4 V-Belt SPC 2430 Motor pulley SPB 224-4 406 1 Motor pulley SPC 250- 4 Motor pulley taper bushin g TB 3020-60 407 1 Motor pulley taper bushin g TB 3535-65 408 1 Key Motor shaft 409 1 Pulley cover 410 1 Motor plate 411 1 Gear box SEW MC2PLHT02 i =[...]

  • Страница 75

    BJ5-615 0Appendix 75 of 85 713 1 Cover plate for scraper 714 2 Upper cylinder screw 715 2 Lower screw for cylinder mounting 716 8 Mounting screw for cylinder scre w DIN912 – M16x25 – 12.9 717 4 Grease nipple GB1152/M10x1 800 Hydraulic 801 2 Cylinder for ram ø35xø7 0x420 802 Piping 803 Connectors 804 1 Hydraulic unit 3.75kW 805 1 Set of sealin[...]

  • Страница 76

    BJ5-615 0Appendix 76 of 85 300 2 Bearing 301 2 Bearing housing SN32 4 302 2 Bearing GB/T288-94-22324 303 2 Bearing Cover A 304 1 Bearing Cover B 305 1 Bearing housing cover pl ate 306 3 Sealing GB9877.1-86 J150 x1 80x15 307 2 Grease nipple GB1152-89/M8x1 308 2 Sleeve Ø150x16 24 Mounting screw cover plate DIN912-M10x40-8 .8 309 8 Mounting screw cov[...]

  • Страница 77

    BJ5-615 0Appendix 77 of 85 604 8 Upper bed knife adjustin g screw for pushing DIN912 – M16x45 – 12.9 605 16 Bed knife adjusting screw for pulling DIN912 – M16x60 – 12.9 2 Bed knife cover plate 1 Bed knife cover plate left 606 1 Bed knife cover plate right 607 16 Cover plate mounting screw DIN912 – M12x35 – 12.9 700 1 Ram complete 701 2 [...]

  • Страница 78

    BJ5-615 0Appendix 78 of 85 107 1 Safety grid back 108 1 Safety grid back 109 1 Ram residual chute 200 Screen complete (Standard) 201 1 Screen 12/16/20/25 202 6 Screen support screw DIN912–M12x35–8.8 203 6 Washer DIN125-B-13-140 HV 204 6 Spring washer DIN127-A-13 205 2 Clamp 206 2 Clamp mounting scre ws DIN933 – M20 – 8.8 207 2 Washer DIN125[...]

  • Страница 79

    BJ5-615 0Appendix 79 of 85 416 1 Torque arm screw 417 1 Cover plate 418 1 Cover 75KW 419 6 Rubber bushing plate scre ws DIN933-M16x50-1 2.9 420 6 Washer DIN433-16 421 6 Spring washer DIN127-A-16 422 6 Nut DIN934-M16-10 423 1 Torque arm complete 75KW 500 1 E-knife rotor ø457x1410 501 102 Rotor knife 34x34x20 502 102 Rotor knife mounting Screw DIN91[...]

  • Страница 80

    BJ5-615 0Appendix 80 of 85 802 Piping 803 Connectors 804 1 Hydraulic unit 5.6kW 805 1 Set of sealing for cylinder 806 1 Oil filter 12AT-10-CR 900 Electrical parts 901 2 Safety switch AZ15ZVRK-1476-1 902 1 Small control box 903 1 Control panel 904 2 Proximity switch II0297 905 2 Cable for proximity s witch EI0200 SMS 2000 Pos. Pc Description/Standar[...]

  • Страница 81

    BJ5-615 0Appendix 81 of 85 Gear pulley taper bushing T B 3535-50 403 2 Gear pulley taper bushing T B 3535-55 404 2 Key C 25x210 V-Belt SPC 2430 405 8 V-Belt SPC 2550 Motor pulley SPC 250- 4 406 2 Motor pulley SPC 300-4 Motor pulley taper bushin g 3535-65 407 2 Motor pulley taper bushing 3535-75 408 2 Key Motor shaft 409 2 Pulley cover 410 2 Motor p[...]

  • Страница 82

    BJ5-615 0Appendix 82 of 85 706 12 Mounting screws ram arm DIN912-M16 x90- 12.9 707 12 Nut DIN93 4-M16-10 708 12 Washer DIN 433-16-300HV 709 12 Sprin g washer DIN12 7-A-16 710 12 Mounting pin DI N94-2.5x32 711 1 Scraper 712 4 Spring for scraper YI GB1356-78 n=14/d=2/D=12/H=50 713 1 Cover plate for scraper 714 2 Upper cylinder scre w 715 2 Lower scre[...]

  • Страница 83

    BJ5-615 0Appendix 83 of 85 SMS 850 Hydraulic Screen Spare Parts Pos Description Standard Pc Supplier 1 Oil filter net MF-06 1 CLC 2 Oil filter net MF-08 1 CLC 3 Electric motor 5HPX4P(straight s ystem) 380V 1 Qunce 4 Wheel pump HGP-2A-F6R 1 Xinhong 5 Vane pump 50T-19 1 6 Check valve CIT-03, CIT-04 2 CLC 7 Check valve CRG-03 1 7Ocean 8 Spillover valv[...]

  • Страница 84

    BJ5-615 0Appendix 84 of 85 10 Pressure Gauge LA-250(inclu ding connector) 1 FTB 11 Solenoid valve DSD-G03-6C-* **-31 1 7Ocean 11-1 Solenoid valve DSD-G02- 6C-***-31 1 7Ocean 12 Pilot operated check valve MPD-03-W-1-10 1 7Ocean 12-1 Pilot operated check va lve MPD-02-W-1-10 1 7Ocean 13 Throttle check valve PT-04 2 7Ocean 14 Pressure relay PS-02-3-10[...]

  • Страница 85

    BJ5-615 0Appendix 85 of 85 Sterling, Inc. 2900 S. 160 th Street New Berlin, WI 53151 www.sterlco.com[...]