Robin America RGX180 инструкция обслуживания

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65

Идти на страницу of

Хорошее руководство по эксплуатации

Законодательство обязывает продавца передать покупателю, вместе с товаром, руководство по эксплуатации Robin America RGX180. Отсутствие инструкции либо неправильная информация, переданная потребителю, составляют основание для рекламации в связи с несоответствием устройства с договором. В законодательстве допускается предоставлении руководства в другой, чем бумажная форме, что, в последнее время, часто используется, предоставляя графическую или электронную форму инструкции Robin America RGX180 или обучающее видео для пользователей. Условием остается четкая и понятная форма.

Что такое руководство?

Слово происходит от латинского "instructio", тоесть привести в порядок. Следовательно в инструкции Robin America RGX180 можно найти описание этапов поведения. Цель инструкции заключается в облегчении запуска, использования оборудования либо выполнения определенной деятельности. Инструкция является набором информации о предмете/услуге, подсказкой.

К сожалению немного пользователей находит время для чтения инструкций Robin America RGX180, и хорошая инструкция позволяет не только узнать ряд дополнительных функций приобретенного устройства, но и позволяет избежать возникновения большинства поломок.

Из чего должно состоять идеальное руководство по эксплуатации?

Прежде всего в инструкции Robin America RGX180 должна находится:
- информация относительно технических данных устройства Robin America RGX180
- название производителя и год производства оборудования Robin America RGX180
- правила обслуживания, настройки и ухода за оборудованием Robin America RGX180
- знаки безопасности и сертификаты, подтверждающие соответствие стандартам

Почему мы не читаем инструкций?

Как правило из-за нехватки времени и уверенности в отдельных функциональностях приобретенных устройств. К сожалению само подсоединение и запуск Robin America RGX180 это слишком мало. Инструкция заключает ряд отдельных указаний, касающихся функциональности, принципов безопасности, способов ухода (даже то, какие средства стоит использовать), возможных поломок Robin America RGX180 и способов решения проблем, возникающих во время использования. И наконец то, в инструкции можно найти адресные данные сайта Robin America, в случае отсутствия эффективности предлагаемых решений. Сейчас очень большой популярностью пользуются инструкции в форме интересных анимаций или видео материалов, которое лучше, чем брошюра воспринимаются пользователем. Такой вид инструкции позволяет пользователю просмотреть весь фильм, не пропуская спецификацию и сложные технические описания Robin America RGX180, как это часто бывает в случае бумажной версии.

Почему стоит читать инструкции?

Прежде всего здесь мы найдем ответы касательно конструкции, возможностей устройства Robin America RGX180, использования отдельных аксессуаров и ряд информации, позволяющей вполне использовать все функции и упрощения.

После удачной покупки оборудования/устройства стоит посвятить несколько минут для ознакомления с каждой частью инструкции Robin America RGX180. Сейчас их старательно готовят или переводят, чтобы они были не только понятными для пользователя, но и чтобы выполняли свою основную информационно-поддерживающую функцию.

Содержание руководства

  • Страница 1

    -Rain G Mot~ti’ RG RGX240, issu E EMU - GS0068 q[...]

  • Страница 2

    CONTENTS 1. SPECIFICATIONS .......................................... 2. PERFORMANCE ........................................... 2-1 Model RGX180 ...................................... 2-2 Model RGX240 ...................................... 2-3 Model RGX240D ..................................... 2-4 DC OUTPUT (RGX240, RGX240D) .....................[...]

  • Страница 3

    r----r , I I I -I RGX180 RGXZ40 I RGX240D I - Self-Excltlry, 2 Pole, Single Phosc, Revolving-Fwlrl 6OHi! 50H7 15oow 13oow 1lOV 11.8A 22ov 5.9A 50Hz 2ooow 1700w 1lOV 15.5A ?2OV 7.7A 230V 7.4A 24OV 7.lA 24OOW 2ooow 11OV ( 18.21-1 50H7 Max. Output Fuel - F WI Tank Caf,ac~ ly Oil Capacity Rt?vnltl I lonlmln Ignltlon SVSIWTl Stwtlrlg SystRlrl Fuel Consu[...]

  • Страница 4

    2. PERFORMANCE 2-1 MODEL RGX180 Type . _ . . . . . . . . . . Power Factor . . . . . . . . Engine . . . . . . . . . . . . . Self-Exciting. 2-Pole. Single Phase . . 1.0 . . EY20D “(Wl-185) t 62 z” 61 “3 60 f 59 ,” 58 1 ’ 120 LO I I 1 3 6 9 1; 15 CURRENT (Al- l 53 I I 1.5 3 4.5 6 7.5 CURRENT IA)- 1.5 3 45 6 75 9 CURRENT IA) - I - 1700 t 1 15[...]

  • Страница 5

    2-2 MODEL RGX240 Type ............... Power Factor .......... Engine .............. Self-Exciting, 2-Pole, Single Phase 1.0 EY20D “(Wl-185) I 4 6 ;I 10 12 14 16 18 20 - CURRENT (A) 2 t 53 52 5 51 E 50 ’ EI 49 u u - t 230 3 220 PJ 210 2 200 123456789 CURRENT7 250 / VC%TAGE 240- 230 220 ‘23456789 CURRENT(A) - 2000 Output Max. . . . . . . . . . [...]

  • Страница 6

    2-3 MODEL RGX240D Type ............... Self-Exciting, 2-Pole, Single Phase Power Factor .......... 1 .O Engine .............. EY20D ‘(Wl-185) 61 60 59 250 240 230 I i I 1 0 2 4 6 8 10 CURRENT (A)- 0 2 4 6 8 10 CURRENT (Al - 1500 - , I 3 5 b .-1000 2 t 500 Output Max. . . . Rated . . . ~ . . . . . . Frequency. . . . . Voltage . . . . . . . .......[...]

  • Страница 7

    2-4 DC OUTPUT (RGX240, RGX24OD) DC Voltage ............................ 12V DC Ampere ........................... 8.3A DC Output .......................... 1OOW CURRENT (A) - If the generator is connected to a battery to charge it, its DC output voltage increases. The battery is charged at the increased voltage level. Performance curve @ applies to[...]

  • Страница 8

    3. FEATURES 1. Lightweight, Compact The Robin engine and revolving field generator designs provide added output poxer per weight and economical opera- tion. 7. Centralized Control The witches. meters. and receptacles are located together on a large-sized control box. and all operating controls are located on top of the engine for eas)- generator op[...]

  • Страница 9

    12. Easy Starting with Recoil Starter 13. Circuit Breaker for Troublefree Operation 14. Ruggedly Built Frame The box type frame is so ruggedly built that two or more generators can be stacked. Another convenient feature of the Robin generators. 15. A Caster Type is Optionally Available. -7-[...]

  • Страница 10

    SPEED CONTROL LEVEH CONTI301. BOX CHOKE KNOB STOP BUTTON / i I I GENEHATOR FlJEl S~~-~AINEH AlI{ CLEANLIt MUFFLEt FUEL GAUGE imd TANK CAP FUEL TANK I SPARK PLUG 1 , OIL GAUGE , , .I,’ / HUBBEH MOUNT I-iECOlL STARTEt7 tiANDLE / FlJEI COCK[...]

  • Страница 11

    4-2 RGX180 PANEL 4-2-l 1 lOV, 120V CIRCUIT BREAKER AC RECEPTACLE 1 I ‘dc vi i “. ! ‘k.. I /../- NEON LAMP / FUEL COCK EARTH (GROUNDI TERMIN/AL FiJEL STRAINER 4-2-2 220V. 23OV, 240V CIRCUIT BREAKER AC RECEPTACLE 1 EARTH fGROIJNDl TERMINAL FUEL STRAINER / NEON LAMP / FUEL COCK _- 9 -[...]

  • Страница 12

    4-3 RGX240 PANEL 4-3-l 1 lOV, 120v CIRCUIT BREAKER ,, AC RECEPTACLE 1 - .LOPEN, 1 , VOLTMETER , DC FUSE 10A DC OUTPUT - TERMINAL FUEL COCK i ;/ / /’ ; EARTH !GROUNDI TERMINAL FUEL STRAINER 4-3-2 22OV. 23OV, 240V CIRCUIT BREAKER AC RECEPTACLE 1 / ,,‘. ,’ , VOLTMETER / DC FUSE 10A - DC OUTPUT TERMINAL , FUEL COCK EARTH (GROUND1 TERMINA; FUEL [...]

  • Страница 13

    4-4 RGX240D PANEL 4-4-l llOV,‘22OV, 12OV,‘24OV AC REC’IPTACLE 2 CIRCUIT BREAKER/ AC RECEPTACLE l- -! , CIRCUIT r- BREAKER I ON OFF DC FUSE iOA EARTH IGROUND) TERMINAL’ VOLTMETER DC FUSE 10A -DC OUTPUT TERMINAL FUEL COCK FUEL STRAINER -11-[...]

  • Страница 14

    STATOR COMPL. ROTOR COMPL. I ;s I BRUSH HOLDER THROUGH.BOLT SLIP RING COVER BOLT FRONT COVER SHAFT -_ .- __ .-- RUBB’ER MOUNT RDTOd COMPL. ENGINE P.i.0. SHAFT REAR COVER STATOR COMPL. COOLING FAN[...]

  • Страница 15

    5-2 FUNCTIONS 5-2-l STATOR The stator consists of a laminated silicon steel sheet core, copper wire which winds the core, and lead wires which de- liver the power. The copper wire is wound into the main coil. sub (.ausiliary) coil, and DC coil. XC output power is taken from the main coil. and DC output power from the DC coil. (DC coil is installed [...]

  • Страница 16

    5-2-2 ROTOR The rotor consists of a laminated silicon steel sheet cover with a iield coil wound arcund it and cooling fans and slip rings at both ends of the shaft. The field coil leads are con- nected to the slip rings and direct current (DC) to the field coil turns the rotor and magnet. The cooling fans cool the generator by drawing cooling air f[...]

  • Страница 17

    An exciting current is supplied from the AVR to the rotor. The brushes are made of carbon, and the brush-holders of plastic. It is necessary to keep the contact pressure between the brushes and slip rings within specitic limits. Thus. care must be taken about brush length. (See 9-3 BRUSHES.) Fig. 5-5 5-2-3 BRUSHES 5-2-4 AVR (AUTOMATIC VOLTAGE REGUL[...]

  • Страница 18

    5-2-6 CIRCUIT BREAKERS Models RGX180 and RGX240 have a pushbutton circuit breaker and Model RGX240D two pushbutton circuit 1 breakers. Nomrallp, the pushbutton circuit breaker is closed with the button pushed into the panel to keep the circuit : live. If an overcurrent runs. the button comes out to break the circuit. The circuit can be closed again[...]

  • Страница 19

    5-2-7 FUSE The fuse prevents DC output overcurrent and short<ircuir overcurrent. Ii the generator is operated at a level exceeding the maximum current. it can cause insulation deterioration. ‘curninp. electric shock. and electric leakage. The fuse protects the generator from these troubles. Fuse capxiry: 10.1 5-2-8 RECEPTACLE and AC PLUGS Thes[...]

  • Страница 20

    5-2-11 REAR COVER The rear cover is also an alumrnum die casting. and has a faucet joint to hold the stator together w-ith the front cover. It has bosses inside for holding the brushes, and slits for taking cooling air in. The slits are so designed that htrman fmgers will not go in. 5-2-12 RUBBER MOUNTS (RUBBER VIBRATION ISOLATORS) Rubber pads for [...]

  • Страница 21

    5-3 DESCRIPTION of GENERATOR OPERATION 5-3-l REVOLVING ARMATURE TYPE and REVOLVING FIELD TYPE 1 AC VOLTMETER CONTROL BOX I NO-FUSE BREAKER ‘.... NEON LAMP / SOCKET PLUG FRONT COVER YOKE ; ENGINE FLANGE I .<‘G ---+--- POLE ASSY -FIELD COIL SHAFT / J!-kFT&f~- , ‘zzz, I I / ’ 1 i ;)’ t’ ENGlNiE P.T.C ARMATURE ASSY FIELD COIL ?[...]

  • Страница 22

    The RG Series 1s the revolving armature type. and the RGX Series is the revolving field tk-pe. The differences between these types and then features are described below. The constructron of the revolving armature t>-pe is shoxn in Fig. 5 -15. and that of the revolvmg field type in Fig. 5 -16. The basic operating principle of the generator is thi[...]

  • Страница 23

    5-3-2 PRIMARY EXCITING ACTION The RGX Series employs an exciting coil in the engine mag- neto for raising the primary voltage. This action is explain- ed. The RG Series generates a voltag2 when the generator IS started again because of the residual magnetism remaintng FC in the yokes and poles. If a generator of this type is disas- r-----1 sembled [...]

  • Страница 24

    5-3-4 DUAL VOLTAGE TYPE (RGX240D) The dual voltage t)-pe can generate two Foltages from a sin- gle generator. It comes in two varieties: 12OV~‘11OV and 1 lOV!ZOV. The circuit is shown in Fig. 5-l 8. Each of MC1 and MC2 generates an AC 12OV (or 1lOV) with the same phase, which is one half the rated output voltage. This model has two receptacles to[...]

  • Страница 25

    5-4-2 CONTROL SYSTEM The control parts are certainly located to permit centralized control at the top of the engine. The parts added or changed are as shown in Fig. 5 -20. NUT SPRIVG WASHER PANEL CP. 2 / CONTROL ROD WIRE 1 CP. WIRE 2 CP. STOP KNOB NUT BUTTON e BRACKETCP.2 GOVERNOR LEVER SPEED CONTROL CONTROL SPRING SCREW Fig. 5-20 -23-[...]

  • Страница 26

    5-4-3 FUEL SYSTEM The large-sized IO-liter fuel tank is mounted in the frame. The fuel piping was changed as a result as shown in Fig. 5-Z 1. FUEL GAUGE TANK HOSE CLAMP /--A .g ^ & fo CARBURETOR HOSE CLAMP BANJO FUEL STRAINER Fig. 5-21 5-4-4 COOLING SYSTEM -4 baffle is provided to prevent engine cooling air from rais- ing the temperature of oth[...]

  • Страница 27

    5-4-5 CARBURETOR The carburetor has an air vent and a rubber pipe to ensire stabilized performance at high temperature. RU3BER PIPE (to be connected to AIR VENT) [085 10408 501 / HOSE CLAMP 1056 10800 101 CARBURETOR ASSEMBLY [227 62320 101 Fig. 5-23 5-4-6 OTHERS The air cleaner and muffler were modified in shape, but are installed in the same way a[...]

  • Страница 28

    6. SAFETY PRECAUTIONS 1. Use extreme caution near gasoline. A constant danger of explosion or fire exists. Do not fill the fuel tank with gasolin u-hi12 the engin is runmng. Do not smoke or use open tlame near the fuzl tank. Be car2ful not to spill fuel when refuueling. Ii spilt. wipe it and let dry before starting the engine. 2. Do not place infla[...]

  • Страница 29

    7. RANGE of APPLICATIONS Generally. the rat2d power of an electrical apphan<e oiten refers to the amount oi work that can be don2 b?- it. The electric power required t?r operating an electrical apphance is not necessarily equal to the amount of work that can be done bk- it. Eiectri4 produ~rs generally ha2 a lsb2L showing their ra ted voltage. i[...]

  • Страница 30

    5. Lhppliances without any indication as to power consumption Some appliances have no indication as to power consumption: but instead the work load (outpurj is indicated. In such a case. power consumption is to be worked out according to the numerical formula indicated below. (Output of slectrical appliance) (Efficiency,l = (Power consumption) Effi[...]

  • Страница 31

    NOTE: Wiring between generator and electrical appliances 1. Allowable current of cable Use a cable with a allowable current that is higher than the rated input current of the load (electrical appliance). If the input current is higher than the allowable current of the cable used, the cable will become excessively heated and de- teriorate the insula[...]

  • Страница 32

    8. MEASURING PROCEDURE r 8-1 METERS 8-l-l VOLTMETERS XC and DC vo!tmeters are necessary. The approximate XC voltage ranges of the voltmetsrs to be used for various types of g2nerators are as follows: I I 0 to 150-: Type with an output voltage of I 10 or 13OV , q .n I --? 0 to 3OOV: Tl-pe with an output voltage of X0. 230. or : w‘ 3) .d ‘4OV. F[...]

  • Страница 33

    8-l-4 TESTER Used for measuring resistance, etc. 8-l-5 MEGGER TESTER Used for measurmg generator insulation resistance. Select one lvith testing voltage range of SOOk-. Fig. 8-4 Fig. 8-5 8-l -6 TACHOMETER There are various types of tachometers. such as contactless i CONTACTLESS TYPE i type. contact :ype. and strobe type. The contact type can ’ be[...]

  • Страница 34

    8-2 AC OUTPUT MEASURING ;a LOA; TOACd/LE+@ $)) Use a circuit like the one shown in Fig. 8-7 for measuring XC output. A hot plate or lamp Lvith a power factor of 1 .O ma>- be used as a load. Adjust the load and rpm. and check that the voltage range 1s as specified in Table 5-1 at the rated amperage and rated rpm I Rated voltage 1lOV 120v 220v 230[...]

  • Страница 35

    l STATOR Measure the insulation resistance between the red or white coupler from the stator and the core. Fig. 8- 10 . ROTOR 1 Measure the insulation resistance between the core and one of the slip rings of the rotor. . CONTROL BOX Measure the msulation between the live parts and the casing or grounded part. Close the no-fuse breaker inst. then mea[...]

  • Страница 36

    9. CHECKING FUNCTIONAL MEMBERS 9-l STATOR ASSEMBLY 9-l-l MEASURING WINDING RESISTANCE Check the resistances of the leads from the stator Lvith a tester (See Fig. o - 1.) Check all the leads hich are shown b>- typ2 m the tables belc?w- An> !ead which IS mxtive is fault)-. NOTE: Testers are not so accurate that some margin of er- ror need not[...]

  • Страница 37

    l 50Hz 11 OVi22OV. 12OVf24OV I Wire color RED , BLACK I WHITE ’ 1.15Q I “,“:y - $1 1.15x? ! l 60Hz 1 lou;22ou. 12oui24ou 9-l-2 MEASURING INSULATION RESISTANCE Refer to 8-4 MEASURING INSULATION RESISTANCE. 9-2 ROTOR ASSEMBLY ROTOR 9-2-l WI-NDING RESISTANCE MEASURING Check the resistance between the two slip rings with a test- er. (See Fig. 9-2[...]

  • Страница 38

    9-3 BRUSHES The brushes must be smooth where they contact the slip rings. If not. polish the brushes smooth with sandpaper. X brush that is not smooth produces arcs between the brush and slip ring leading to possible damage. Usable brush lengths are from 5mm to ljmm as shown in Fig. 9-3. .a brush shorter than 5mm must be replaced because decreased [...]

  • Страница 39

    MODEL RGX305, RGX305D I I Tester polarity i Yellow 1 Red Green 1 Brown -I I I I Yellow j One wire: OR 1 700K - 1 MZ 72K - 120KSl 65K - 10KC Another: 00 7 One wire: 0.0, 400K - 500KG ’ 72K - 120KR ! 6% - lOK,o, i Another: m Red - I - 250K-300KR ’ 00 , 400K - 500KQ 1 - - I 130K - 140Kn 00 220K - 250KR *Upper rows are for the 220, 230, 240U specif[...]

  • Страница 40

    9-5 FUSE HOLDER and CIRCUIT BREAKER 9-5-l CIRCUIT BREAKER Push the power switch on and check continuity. If current flows, it is normal. Devices such as that shown in Fig. 92 are necessary for checking the circuit breaker if it properly operates. The rated current is shown on the side of the circuit breaker. Adjust the load switch until the ammeter[...]

  • Страница 41

    9-6 RECEPTACLE and AC PLUG Check the current-carrying parts of the receptacles and AC plugs and their leads and plastic parts for burns. 9-7 VOLTMETERS and PILOT LAMP Apply AC voltage to a terminal and check if the voltmeter AC reads normal or pilot lamp lightens. VOLTMETER 9-8 DIODE STACK ASSEMBLY -- I- Fig. 9- 70 Fig. 9-9 Fig. 9- 7 1 The internal[...]

  • Страница 42

    9-9 PRIMARY EXCITING CIRCUIT As described m 5-3 DESCRIPTION of GENERATOR OP- ERATION. the primary exiting coil is in the magneto mounted on the engine. and the AVR has a circuit for it. 9-9-l EXCITING COIL The normal inter-terminal reststance of the exciting coil is about 10 to 30 ohms. Its voltage at the rated rpm is about AC 10 to 3OV. Check the [...]

  • Страница 43

    10. DISASSEMBLY and REASSEMBLY 10-I PREPARATIONS and SUGGESTIONS 1) When disassembling the engine ~ remember the locaticns of individual parts well so that they can be reassembed correct- ly. Ii you are uncertain of identify-ing some parts, it is suggested that tags be attached to them. 2) Have boxes ready to keep disassembled parts in groups. 3 ! [...]

  • Страница 44

    Fig. 1 O-3 Fig. 1 O-4 I 1 1 Order ’ Item [ Procedure ! Remarks Tool I 2 / Control Box ( 1 I Remove the grommet from the rear of 1 the control box. I I 1 (2) Pull out the conmxtor from the control box. and take it ofi. I PUSH The <onncxtor and PULL - - PULL coupler are so designed I Fig. 10-5 (I) YS to lock. so push and ; pul! out as shown in ([...]

  • Страница 45

    Fig. 10-6 Fig. 10-7 I - Order Item 1 Procedure Remarks Tool -’ a Frame I. 1) Remove ths box sTa)-. I 1Omm spannsr 6~ bolt 3 PCS. . 2 pcs. - - ( 2, Remove ths side platss. front and rear. I I See Fig. 10-8.~ 1 Black spscial bolts are used. / 1Omm spanner or box spann2r 60 bolt -I pi.. L ! ! 3) Rzmovs th2 g2nsrator mounting nuts. 13mm spannsr Remov[...]

  • Страница 46

    1 Order 1 item 1 Procedure Remarks , Tool 4 Brush holder ( 1) Remove the brush cover. ! Remove the brush cover in the back of the rear cover. 40 screw . 2 pcs. I (2) Remove the brush holders. (See Fig. 10-10.) Disconnect the terminals wired to the brushes before removing the brush holders. 56 screw 2 pcs. I 1 ( + j screwdriver 1 Be sure to remove t[...]

  • Страница 47

    - Order 1 Item Procedure I Remarks Tool -. 6 Stator i 1) Remove the stator. , Sever hammer the wind- Plastic hammer or Puil out the stator from the front cover ings and leads. (.-j screwdriver by lightly tapping the outside of the Be careful not to peel core with a plastic hammer. (See Fig. lo- ’ stator steel sheets. the 11.) If the stator does n[...]

  • Страница 48

    Order / item Procedure Remarks Tool ! - Rotor ( 11 Pull out the through-bolt. Fit a box If an air spanner is at-ail- Hammer spanner or socket wrench orer the head of the through-bolt. strike it hard <ounterclockwse with a ham- mer to loosen. and remove the through-bolt. ISee Fig. 10-1-l.) 100 bo:t . . 1 pze. able, use it for easy- re- Box spanne[...]

  • Страница 49

    10-3 HOW TO REASSEMBLE 10-3-l FRONT COVER Attach the front cover to the engine main bearing cover. Match the faucet joint. and tighten the bolts. 89 x 18mm bolt . .1 PCS. 80 spring washer . 4 pcs. Tightening torque 130 to 110 kg-m NOTE: Make sure that the slits for cooling air are down. 10-3-Z ROTOR 1) Clean the tapered part of the engine output sh[...]

  • Страница 50

    10-3-3 STATOR Install the stator to tit the faucet joint of the front cwer. If it does not fit properly. lightl>- strike the stator cnre vltil a plasti, _ hammer as shown in Fig. 1 O-19. NOTE: Never strike the winding. NOTE: Make sure that the wires to the control box areup and that the wires to the brushes are to the back. (See Fig. 70-78.) y.[...]

  • Страница 51

    3) 3) Tighten the cover bolt. NOTE: The bolt cannot be tightened unless the front cover and rear cover are positioned correctly. The shape of the cover bolt is shown below. Install the rear cover to fit the rotor bearing. Lightly strike the circumference of the rear cover evenly with a plastic hammer. (See Fig. lo- 22.) NOTE: Be careful not to pinc[...]

  • Страница 52

    7j Insert the wires into the connectors. The connrctor positions and wtr2 colors are shown in Table 10-J. NOTES: Terminals 3 through ‘z; and cj, @are for 2mm’ wire, terminals ‘5,s. for 1.25 mm’ wire, and .z~ through c$ij for 0.75 mm’ wire. Fig. lo-24 n I I 3 ::z / 12; ’ .zj ! RGX180 - - - WHITE RED i BROWN GREEN WHITE RED I RGX240 1 - -[...]

  • Страница 53

    2 I Attach the connector to the brush holder. Connect the green lead to the stator side and the brown lead to the bearing side. Ficr. 7 O-27 3) Install the brush cover. 49 x 10 mm screw . . 3 pcs. 10-3-6 FRAME 1 I The frame has holes for the rubber mount locks. Hold the rubber mounts so their locks are in line with the ho!es. and tighten the nuts o[...]

  • Страница 54

    2> Install the generator in the frame. Lift the generator with a chain b!ock. install it in the Dame. and tighten the nuts. (See Fig. 10-29.) 8Qnuts. . _ . . . . . . . .4pcs. SQ washers . . . . . . . .-I pcs. 8~ spring washers . . . .-I PCS. Fig. lo-29 3) Attach the side plates to the frame. &fount the side plate that reads “Robin Generato[...]

  • Страница 55

    3) Connect the connectors to the control box. And push the connectors into the control box. 4j Install the bushing on the control box. NOTE: No clearance is allowed between the grommet and bushing. (See Fig. 10-32.) I- ‘1 - Fig. lo-32 10-3-8 FUEL TANK 1) Connect the rubber pipe to the engine carburetor and fasten it with the hose clamp. Attach th[...]

  • Страница 56

    FUEL TANK FUEL GAUGE RUBBER PIPE 4 ’ - HOSE CLAMP I i STRAINER BRACKET FUEL STRAINER BANJO BOLT / BANJO BOLT RUBBER PIPE HOSE CLAMP Fig. lo-33 - 54 -[...]

  • Страница 57

    10-4 CONTROL BOX CHECK, DISASSEMBLY, and REASSEMBLY 10-4-l CHECK Check the wiring bp removing the control box from the frame and taking the panel B (rear panel) off, 10-4-2 DISASSEMBLY 1) Remove the control box panel B (.rear panel) and the front panel from the control box. (See Fig. 10-34.) 2) Remove the connectors from the control box, and the wi[...]

  • Страница 58

    11. TROUBLE-SHOOTING When rhe generator is in trouble. carefully check the trouble and remed)- IL (11 ( Voltmeter does not work or pilot lamp does not light. I (Cause) (Remedy) 1 I 1 Voltmeter or pilot lamp is defective 0 Replace. Wrong wiring or some leads unconnected l Wire correctly. y Primary Exciting coil defective l Replace exciting coll. 7 O[...]

  • Страница 59

    (Cause) (Remedy) &+x+ See (1) Voltmeter does not work. Fuse burnt out OK Wrong wiring Characteristics faulty Diode broken DC coil broken Rpm unadjusted OK f Check AVR AVR broken . Check for cause and replace. . Wire correctly. l Replace. . Replace stator. l Replace ctator. 0 Adjust. 0 Wire correctly. c Replace. - 57 -[...]

  • Страница 60

    (4) ( Voltage too low J Uhusel I If AC voltage is less than 1OV. voltmeter needle should not deflect. Rpm unadjusted I OK Wiring checked? 1 loose wire joints 1 Wrong wiring ;OK i than 4f2 Field coil shorted I OK OK Brush defective *- ----+ Main co11 shorted . Replace stator. !OK AVR broken . (Remedy) Adjust. Wire correctly. Adjust. Replace rotor. C[...]

  • Страница 61

    / ’ Off-load voltage is normal, but load cannot be (Cause) jOK IOK AC plug crecked for shortcl-cult! AC plug shorted 1 I L ‘IsI Loadshorted 1 I L__1 Resistance infinite I Load defective ! l 1 (Remedy) Adjust Change load. Correct. Check and correct load. Correct. Charge FUo-Fuse breaker. Check and correct load. l Replace. Check. Correct. Repiace[...]

  • Страница 62

    12. OPTIONS 12-l CASTER 1) The caster base IS fitted with rubber casters 5Omm in diameter and the caster base 1s bolted to rhe frame. 2) The frame has threaded holes for mounting the caster bases. BOLT6ox15... 16 pa. : ,;’ /’ BOLT6~~15...16pcs. WASHER 60.. .16 pa. NUT 60. 16 PCS. - 60 -[...]

  • Страница 63

    13. CIRCUIT DIAGRAM MODEL RGX240 GENERATOR CONTFOL BOX ENGINE --- --- r r / i 7 II 1 i It I 1 c / I ( ’ II . 7 MG -1 EC! SB I d -CB- I i I II L UHANti (RED WHITE I-- 1 I DC OUT O-T YELLOW I I I - YELLOW I I I l-r jj- II ]j I ---- 1 E II MODEL RGX240D GENERATOR CONTROL BOX ENGINE I I I I ! CB DC OUT -...-. : lT.I.C.1 ----Gil- 0 i i,T YELLOW -T j 1[...]

  • Страница 64

    MODEL RGXIBO GENERATOR CONTROL BOX ENGINE -- . SYMBOLS Symbols I ~~ Name of Parts MC : AC Winding I SC 1 Auxiliary Winding r Symbols Name of Parts I RW : Receptacle (11 OV or 12OV) I I RECl j Receptacle (220V or 24OV) I I DC 1 DC Winding I I T 1 Terminal FC ! Field Winding I B ! Brush CB Circuit Breaker SP : Spark Plug I AVR Automatic Voltage Regul[...]

  • Страница 65

    JI HEAVY IN USTRIES LTD.[...]