Emerson Process Management 3000 инструкция обслуживания

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Хорошее руководство по эксплуатации

Законодательство обязывает продавца передать покупателю, вместе с товаром, руководство по эксплуатации Emerson Process Management 3000. Отсутствие инструкции либо неправильная информация, переданная потребителю, составляют основание для рекламации в связи с несоответствием устройства с договором. В законодательстве допускается предоставлении руководства в другой, чем бумажная форме, что, в последнее время, часто используется, предоставляя графическую или электронную форму инструкции Emerson Process Management 3000 или обучающее видео для пользователей. Условием остается четкая и понятная форма.

Что такое руководство?

Слово происходит от латинского "instructio", тоесть привести в порядок. Следовательно в инструкции Emerson Process Management 3000 можно найти описание этапов поведения. Цель инструкции заключается в облегчении запуска, использования оборудования либо выполнения определенной деятельности. Инструкция является набором информации о предмете/услуге, подсказкой.

К сожалению немного пользователей находит время для чтения инструкций Emerson Process Management 3000, и хорошая инструкция позволяет не только узнать ряд дополнительных функций приобретенного устройства, но и позволяет избежать возникновения большинства поломок.

Из чего должно состоять идеальное руководство по эксплуатации?

Прежде всего в инструкции Emerson Process Management 3000 должна находится:
- информация относительно технических данных устройства Emerson Process Management 3000
- название производителя и год производства оборудования Emerson Process Management 3000
- правила обслуживания, настройки и ухода за оборудованием Emerson Process Management 3000
- знаки безопасности и сертификаты, подтверждающие соответствие стандартам

Почему мы не читаем инструкций?

Как правило из-за нехватки времени и уверенности в отдельных функциональностях приобретенных устройств. К сожалению само подсоединение и запуск Emerson Process Management 3000 это слишком мало. Инструкция заключает ряд отдельных указаний, касающихся функциональности, принципов безопасности, способов ухода (даже то, какие средства стоит использовать), возможных поломок Emerson Process Management 3000 и способов решения проблем, возникающих во время использования. И наконец то, в инструкции можно найти адресные данные сайта Emerson Process Management, в случае отсутствия эффективности предлагаемых решений. Сейчас очень большой популярностью пользуются инструкции в форме интересных анимаций или видео материалов, которое лучше, чем брошюра воспринимаются пользователем. Такой вид инструкции позволяет пользователю просмотреть весь фильм, не пропуская спецификацию и сложные технические описания Emerson Process Management 3000, как это часто бывает в случае бумажной версии.

Почему стоит читать инструкции?

Прежде всего здесь мы найдем ответы касательно конструкции, возможностей устройства Emerson Process Management 3000, использования отдельных аксессуаров и ряд информации, позволяющей вполне использовать все функции и упрощения.

После удачной покупки оборудования/устройства стоит посвятить несколько минут для ознакомления с каждой частью инструкции Emerson Process Management 3000. Сейчас их старательно готовят или переводят, чтобы они были не только понятными для пользователя, но и чтобы выполняли свою основную информационно-поддерживающую функцию.

Содержание руководства

  • Страница 1

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 http:// www.processanalyt ic.com World Class 3000 Oxygen Anal yzer with IFT 3000 Intell igent Field Tr ansmitter[...]

  • Страница 2

    Emerson Process Management Rosemount A nal ytical Inc. Process A nal ytic Division 1201 N. Main St. Orrville, OH 44667-0901 T (330) 682-9010 F (330) 684-4434 e-mail: gas.csc@EmersonProcess .com http://www.proc essanalyti c.com ESSENTI A L INSTRUCTIONS READ THIS PA GE BEFORE PROCEEDING! Rosem ount Anal ytical des igns, m anuf actures and t ests its [...]

  • Страница 3

    HIGHLI GHTS OF CH ANGES Effectiv e May, 1999 Rev. 4. 0 Page Summ ary Page P-6 Added ne w Quic k Star t Guide. Page 3-1 Added Secti on 3, Setup. Page 4-1 Rem oved cal ibratio n inform ation f rom Operation sec tion, and create d Section 4 , Calibr ation. Page 6-2 Expan ded expl anations of IFT status c odes. Section 6 Added ne w troublesho oting pro[...]

  • Страница 4

    HIGHLI GHTS OF CH ANGES A PPENDIX A Effectiv e May, 1996 Rev. 3 Page Summ ary -- General. Up dated a ppendix to reflect probe design ch anges. Page A-1 3 Added “Ext ended t em perature b y-pass arr angem ents” to Fig ure A-13 (Sheet 3 of 3) Effectiv e June, 199 6 Rev. 3 .1 Page Summ ary Page A-1 3 Updated part order ing inf orm ation. Effective[...]

  • Страница 5

    HIGHLI GHTS OF CH ANGES (CON TINUED) Effectiv e November, 2001 R ev. 3.7 Page Summ ary A-8 Added ne w cup t ype diff usion ass embl y descripti on, para graph A- 6.e. and dif fusion ass em bly illustrati ons, F igure A-1 3 and A-14 . A-26 Added ne w cup t ype diff usion ass em bly part num bers 4851B89G04 and 4851B 90G04 to r eplac ement par ts lis[...]

  • Страница 6

    HIGHLI GHTS OF CHANGES A PPENDIX B Effectiv e Februa ry, 1992 R ev. 2 Page Summ ary Pag e B- 1 Figure B-1. New H PS 3000 O ption al C lass 1, Divisi on 1 , Group B (IP56) Exp losi on-Pro of E nclosur e ad ded. Page B- 11 Figur e and Inde x No. colu mn added to Table B -2. Repla cement Pa rts for Heater Power Suppl y. Effectiv e Januar y, 1995 Rev .[...]

  • Страница 7

    HIGHLI GHTS OF CHANGES A PPENDIX D Effectiv e June, 199 4 Rev. 2 Page Summ ary Page D-1 Page D-2 Page D-3 Page D-4 Page D-7 Page D-8 Page D-10 Page D-11 MPS outl ine dra wing chan ged to s how new M PS. MPS interi or view r eplaced wi th new M PS in F igure D-2. "Optiona l" for check valve de leted in F igur e D-3. Drawing s howing l ocat[...]

  • Страница 8

    HIGHLI GHTS OF CHANGES A PPENDIX E Effectiv e May, 1996 Rev. 4 Page Summ ary -- - Gen eral. Upd ated text a nd illus trat ions to refl ect new ver sio n of IFT . Pag e E- 4 Updat ed IFT dis pla y stat us co des an d plac ed in pr iorit y seq uence . Effectiv e June, 199 6 Rev. 4 .1 Page Summ ary Pag e E- 2 Updat ed s pecif ica tion ta ble . Effecti[...]

  • Страница 9

    HIGHLI GHTS OF CHANGES A PPENDIX J Effectiv e April, 19 95 Rev . 1 Page Summ ary Pag e J -1 3 Added s tat ement of ref erenc e to t he re turn a uthor izat ion num ber. Effectiv e June, 199 5 Rev. 1 .1 Page Summ ary — Fig ure J- 4. Upda ted f igure to inc lude “Stat us group” and “K3 ef f” in calcu lat ions .[...]

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    [...]

  • Страница 11

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management i World Class 300 0 TA BLE OF CONT ENTS PREF ACE........................................................................................................................ P-1 Definitions .............................................[...]

  • Страница 12

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 ii Rosemount Anal ytical Inc. A Division of Emerson Process Management World Class 300 0 7-0 RETURN OF M A TERI AL .............................................................................................. 7-1 8-0 APPENDICES .....................................................................[...]

  • Страница 13

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management iii World Class 300 0 LIST OF T A BLES Table 4-1. Automatic Calibrati on Param eters ......................................................................... 4-8 Table 5-1. Sample H ELP Mess ages .................................[...]

  • Страница 14

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 iv Rosemount Anal ytical Inc. A Division of Emerson Process Management World Class 300 0[...]

  • Страница 15

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management P-1 World Class 300 0 NOTE ! Only one p robe can b e calib rated at a time. Probe calibrations must be scheduled appropriately in multiple probe applic ations. PREFACE The purpose of this manual is to provide a compre h ensive und[...]

  • Страница 16

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 P-2 Rosemount Analytical Inc. A Division of Emerson Process Management World Class 300 0 IMPORT A NT S A FETY INS TRUCTIONS FO R THE WIRI NG AND I NSTALLA TION OF THIS A P P A R ATUS The following safety instructions apply specifically to all EU member states. Th ey should be strictl y adhered to [...]

  • Страница 17

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management P-3 World Class 300 0 GLOSS ARY OF TE RMS Abrasive Shield An option al com ponent th at shiel ds the prob e fr om high ve locit y particu late entr ained i n the f lue gas stream . A u tomatic Calibration An autom atic c alibratio[...]

  • Страница 18

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 P-4 Rosemount Analytical Inc. A Division of Emerson Process Management World Class 300 0 Reference Air Provid es a k nown ox ygen concentr ation to the ref erence s ide of the ox ygen sensing cell. Semiautomatic Calibration Semiautom atic calibrat ion is perform ed when t he s ystem does not inc l[...]

  • Страница 19

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management P-5 World Class 300 0 WHAT YOU NEED T O KNOW BEFORE INSTA LLING A ND WIRING A R OSEMOUNT IFT 3000 INTELLIGENT FIELD TRA NSMITTER WITH WORLD CLASS 3000 PROBE 1. W hat is the lin e voltag e bein g suppl ied to the IF T 300 0? W rite[...]

  • Страница 20

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 P-6 Rosemount Analytical Inc. A Division of Emerson Process Management World Class 300 0 QUICK ST ART GUIDE Use this Quick Start Guide if ... 1. You are us ing a W orld Class 3000 pro be. 2. You are NO T using an y optional com ponents . Opti onal com ponents are sho wn in the shaded ar ea in F ig[...]

  • Страница 21

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management P-7 World Class 300 0 QUICK ST ART GUIDE FOR IFT 3000 SYSTEMS Before using the Quick Start Guide, ple ase read “W HAT YOU NE ED TO KNOW BEFORE INST ALLING AND WIRI NG A ROSEMO UNT IFT 3000 INT ELLIGE NT FIEL D TR ANSMIT - TER WI[...]

  • Страница 22

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 P-8 Rosemount Analytical Inc. A Division of Emerson Process Management World Class 300 0 BK GN WH PU SHIELD SHIELD SHIELD ST ACK TC - ST ACK TC + PROBE M V + PROBE MV - PROBE TC + PROBE TC - RD YE BL OR BL OR YE RD WORLD CLASS PROBE 123 456 7 8 BL PROBE MV - PROBE MV + PROBE TC + PROBE TC - OR YE [...]

  • Страница 23

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management P-9 World Class 300 0 QUICK REFE RENCE GUIDE IFT 3000 INTELLI GENT FIE LD TR ANSMITTER Performing a Manual (Semiautomatic) Calibra tion 1. Connect the high ca libration gas to the prob e fitting. 2. Press the C AL k ey. 3. Select [...]

  • Страница 24

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 P-10 Rosemount Anal ytical Inc. A Division of Emerson Process Management World Class 300 0 HART COMMUNIC A TOR F A ST KEY SE QUENCES Perform Calibr ation Analog O utput Upper Range Value 2313 32 4 Trim Analog Outpu t Analog O utput Lo wer Range Value 24 32 5 Toggle Analog O utput T rack ing View O[...]

  • Страница 25

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Descrip tion and Specifications 1-1 World Class 300 0 o HART Communicator FISHER-ROSEMOUNT TM MAN 4275A00 English October 1994 1 3 4 5 6 7 8 9 2 21190001 SECTION 1 DESCRIPTION AND SPECIFICA TI ONS 1-1 COMPONENT CHECKLIST OF T YPIC[...]

  • Страница 26

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 1-2 Description and Specificati ons Rosemount Anal ytical Inc. A Division of E m erson Process Management World Class 300 0 1-2 SYST EM OVERVIEW a. Scope This Instruct ion Bull etin has been des igned to suppl y details ne eded t o install, s tartup, operate, a nd m aintain the R osem ount W orld [...]

  • Страница 27

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Descrip tion and Specifications 1-3 World Class 300 0 c. System Configurat ion The equi pment c overed i n this m anual con- sists of three m ajor c omponents: the oxy- gen anal yzer (pr obe), t he intel ligent f ield transm itter[...]

  • Страница 28

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 1-4 Description and Specificati ons Rosemount Anal ytical Inc. A Division of E m erson Process Management World Class 300 0 9. An operat or can set up, c alibrate, or troublesho ot the IFT in one of two ways: (a) Optio nal Gener al User I nterface (GUI). T he GUI is housed with in the IFT elec tro[...]

  • Страница 29

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Descrip tion and Specifications 1-5 World Class 300 0 ST ANDARD OPTIONS DUCT ST ACK GASES CALIBRA TION GAS INSTRUMENT AIR SUPPL Y (REF . AIR) PRESSURE REGULA TOR FLOWMETER INTELLIGENT FIELD TRANSMITTER MUL TIPROBE CALIBRA TION GAS[...]

  • Страница 30

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 1-6 Description and Specificati ons Rosemount Anal ytical Inc. A Division of E m erson Process Management World Class 300 0 MPS 3000 CALIBRA TION GAS SEQUENCER HPS 3000 HPS 3000 (OPTIONAL) (OPTIONAL) Explosion Proof Required only for Hazardous Area Applications, otherwise use NEMA 4X. Lengths Exce[...]

  • Страница 31

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Descrip tion and Specifications 1-7 World Class 300 0 After s electing t he probe m ounting loca tion, provisio n shou ld be m ade for a platfor m where the pr obe ca n be eas ily ser viced. The inte lligent f ield transm itter (I[...]

  • Страница 32

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 1-8 Description and Specificati ons Rosemount Anal ytical Inc. A Division of E m erson Process Management World Class 300 0[...]

  • Страница 33

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Install ation 2-1 World Class 300 0 SECTION 2 INSTALLATION 2-1 OX YGEN ANALYZER (PROBE) INST ALLATION Before starting to instal l this equip- ment, read the "Safet y instru ction s for wiring and installation of this appara- [...]

  • Страница 34

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 2-2 Installation Rosemount Anal ytical Inc. A Division of E m erson Process Management World Class 300 0 ROSEMOUNT CAL GAS REF AIR FLANGE DIA. HOLE DIA. (4) HOLES EQ SP ON BC ANSI 4512C17H01 6.00 (153) 7.28 (185) 6.10 (155) 0.59 (15) 5.12 (130) 0.75 (20) 0.71 (18) 5.71 (145) 4.75 (121) DIN 4512C19[...]

  • Страница 35

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Install ation 2-3 World Class 300 0 SNUBBER DIFFUSION/ DUST SEAL ASSEMBL Y (P/N 4843B38G02) 7.00 (178) SEE T ABLE IV FOR FLANGE SIZES 3.6 NOMINAL INSULA TE IF EXPOSED T O AMBIENT WEA THER CONDITIONS ELECTRICAL CONNECTOR REF AIR AN[...]

  • Страница 36

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 2-4 Installation Rosemount Anal ytical Inc. A Division of E m erson Process Management World Class 300 0 22.5 o B C 8 THREADED HOLES EQUALL Y SP ACED ON D DIA B.C. ABRASIVE SHIELD FLANGE O.D. A A T ABLE V . ADAPTOR PLA TE DIMENSIONS FOR PROBE T ABLE VI. ADAPTOR PLA TE DIMENSIONS FOR ABRASIVE SHIEL[...]

  • Страница 37

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Install ation 2-5 World Class 300 0 NOTE: ALL MASONR Y ST ACK WORK AND JOINTS EXCEPT ADAPTOR PLA TE NOT FURNISHED BY ROSEMOUNT . INST ALLA TION FOR MASONRY W ALL ST ACK CONSTRUCTION INST ALLA TION FOR MET AL W ALL ST ACK OR DUCT C[...]

  • Страница 38

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 2-6 Installation Rosemount Anal ytical Inc. A Division of E m erson Process Management World Class 300 0 BRACE BARS (NOT BY ROSEMOUNT) 2.00 (51) NOTE: DIMENSIONS IN INCHES WITH MILLIMETERS IN P ARETHESES. VERTICAL BRACE CLAMP ASSY . HORIZONT AL BRACE CLAMP ASSY . (BOTH BRACE CLAMP ASSEMBLIES ARE T[...]

  • Страница 39

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Install ation 2-7 World Class 300 0 4. If using th e opti onal ceram ic dif fus or element, th e vee deflector mus t be cor- rectl y oriented. B efor e insert ing the probe, ch eck the dir ection of f low of the gas in the duct. O[...]

  • Страница 40

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 2-8 Installation Rosemount Anal ytical Inc. A Division of E m erson Process Management World Class 300 0 c. Reference A ir Pac kage After the oxygen a nal yzing (pr obe) un it is installe d, con nect the re ference air set to the probe j unctio n box. T he referenc e air set sho uld be in stalled [...]

  • Страница 41

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Install ation 2-9 World Class 300 0 2-2 INTELLIGENT FIELD TRANSMITT ER (IFT) INST ALLATION a. Mech anical Installation The outl ine draw ing of the IF T m odule in Figure 2- 4 sho ws mounting centers and clearances . The N EMA 4X [...]

  • Страница 42

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 2-10 Installation Rosemount Anal ytical Inc. A Division of E m erson Process Management World Class 300 0 Do not install jumper JM 6 on the mi- croproc essor bo ard, or JM 1 on the in- terconnect board, if an HPS is installed in the system. T his w ill result in system failure. 3. The IFT must hav[...]

  • Страница 43

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Install ation 2-11 World Class 300 0 NOTE General Wiring Recomme ndations To main tain CE compli ance and ensure p roper EM C performance , all signal wires t o the Int er- connect Board, with the exception of the probe cable, sho[...]

  • Страница 44

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 2-12 Installation Rosemount Anal ytical Inc. A Division of E m erson Process Management World Class 300 0 FUSES FUSES NOTE: ALL FUSES (F1 THROUGH F5) ARE 5A @ 250 V AC, ANTI- SURGE, CASE SIZ E5X2 0M M , TYPE T T O IEC127, SCHURTER. Figure 2-7. IFT Power Supply Board Jumpers[...]

  • Страница 45

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Install ation 2-13 World Class 300 0 BK GN WH PU SHIELD SHIELD CAL RET NO GAS LO GAS HI GAS IN GAS SHIELD SHIELD ST ACK TC - ST ACK TC + PROBE M V + PROBE MV - PROBE TC + PROBE TC - RD YE BL OR BL OR YE RD INTELLIGENT FIELD TRANSM[...]

  • Страница 46

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 2-14 Installation Rosemount Anal ytical Inc. A Division of E m erson Process Management World Class 300 0 OUT PUT JUMPER HPS Rem ove JM6 Probe ( No HPS) Install J M6 A N ALOG OUTPUT (Condition during microcontroller failure) Jumper Output = zero Install JM7 Output = m ax imum Rem ove JM7 (See Figu[...]

  • Страница 47

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Install ation 2-15 World Class 300 0 JM7 JM6 J4 SW1 TO I/O BOARD 3D39513G REV TO LDP CARD TO POWER SUPPL Y CARD TP4 +30VISO-C GNDC +5VISO-C TP5 TP6 TO GUI CARD J3 J2 J1 TP1 -5V TP2 +15V TP8 +5V TP3 -15V TP7 JM7 CURRENT/VOL T AGE S[...]

  • Страница 48

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 2-16 Installation Rosemount Anal ytical Inc. A Division of E m erson Process Management World Class 300 0 OUT PUT JUMPER HPS Rem ove JM1 Probe ( No HPS) Install J M1 Figure 2-11. Inter connect Board Jumper Configuration 2 2 1 1 3 3 4 4 5 5 6 6 7 7 8 8 9 9 10 10 11 11 12 12 13 13 14 14 15 15 16 16 [...]

  • Страница 49

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Install ation 2-17 World Class 300 0 CLASS 1, DIVISION 1, GROUP B ENCLOSURE #10-32 UNF 2A THREADED INSERT (0.31 x 0.31 FROM CORNER OF PLA TE) 0.13" (3.3) THK U. L. APPROVED GASKET 7.00 (177.8) 3.25 (82.6) 3.63 (92.2) 0.31 (7.[...]

  • Страница 50

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 2-18 Installation Rosemount Anal ytical Inc. A Division of E m erson Process Management World Class 300 0 + + + + + + + + + - - - - - - - - - BK WH J9 J8 J3 J2 J1 TRIAC RELA Y ST ACK TC ANALOG HEA TER PROBE MV PROBE MV PROBE TC PROBE TC AD590 (INTERNAL WIRING) WH BK OR CELL+ YE HTR TC + BL CELL - [...]

  • Страница 51

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Install ation 2-19 World Class 300 0 JM7 I V MPS TERMINA TION BOARD MPS 3000 MUL TIPROBE CALIBRA TION GAS SEQUENCER (OPTIONAL) L E N LINE VOL T AGE J13 J14 J15 J16 J17 J18 J12 CAL RET HI GAS IN CAL NO GAS CAL RET HI GAS IN CAL NO [...]

  • Страница 52

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 2-20 Installation Rosemount Anal ytical Inc. A Division of E m erson Process Management World Class 300 0 TRANSFORMER TRANSFORMER SCREW (2 PER CO VER) TERMINAL CO VERS FRONT SIDE TERMINAL STRIP (FROM ELECTRONICS) TERMINAL STRIP (FROM ELECTRONICS) 29850005 Figure 2-15. Hea ter Pow er Supply Wiri ng[...]

  • Страница 53

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Install ation 2-21 World Class 300 0 1 2 NOTES: 100 V .A.C. OPERA TION REQUIRES TRANSFORMER P ART NUMBER 1M02961G02. REFER TO T ABLE 3-5 FOR PROPER SET POINT SELECTION. 1 2 0310122 Figure 2-16. Jumper Selection Label NOTE Before s[...]

  • Страница 54

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 2-22 Installation Rosemount Anal ytical Inc. A Division of E m erson Process Management World Class 300 0 2-4 MULT IPROBE CALIBR A TION G AS SEQUENC ER INST ALL ATION a. Mech anical Installation The outl ine dra wing of the MPS m odule in Figure 2- 18 sho ws mountin g cent ers and clearances . The[...]

  • Страница 55

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Install ation 2-23 World Class 300 0 3. Connect the low O 2 c alibra tion gas to LOW GAS. T he calibrati on gas pr es- sure shou ld be set at 20 ps i (138 k Pa). 4. Connect the REF AIR OU T to t he ref- erence a ir fitting o n the[...]

  • Страница 56

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 2-24 Installation Rosemount Anal ytical Inc. A Division of E m erson Process Management World Class 300 0 MPS TERMINA TION BOARD L E N LINE VOL T AGE J13 J14 J15 J16 J17 J18 J12 CAL RET HI GAS IN CAL NO GAS CAL RET HI GAS IN CAL NO GAS CAL RET HI GAS IN CAL NO GAS CAL RET HI GAS IN CAL NO GAS LOW [...]

  • Страница 57

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Install ation 2-25 World Class 300 0 NOTE Upon completing installation, make sure that the probe is turned on and opera ting p rior to firing up the combustion pr ocess. Damage can result from having a cold probe exposed to the pr[...]

  • Страница 58

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 2-26 Installation Rosemount Anal ytical Inc. A Division of E m erson Process Management World Class 300 0[...]

  • Страница 59

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Setup 3-1 World Class 300 0 SECTION 3 SETUP 3-1 OVER VIEW This section pro vides i nform ation on c onfigur ing the IFT 300 0 Intel ligent Fie ld Trans mitter . This section assum es that you are fam iliar with the operatio n of t[...]

  • Страница 60

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 3-2 Setup Rosemount Analyt ical Inc. A Division of E m erson Process Management World Class 300 0 automatic calibrat ions, set the A uto Cal pa- rameter to Yes. f. T he Output Tr acks setting deter mines whether the analog o utput track s the ox y - gen read ing duri ng a cal ibratio n. Setting Ou[...]

  • Страница 61

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Calibration 4-1 World Class 300 0 SECTION 4 CA LIB RA TIO N 4-1 A N ALOG OUTPUT CALIBRATION For the ana log out put to p erform within the pub- lished s pecific atio ns, it m ust be m anual ly cali- brated. T he onl y equipm ent n[...]

  • Страница 62

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 4-2 Calibration Rosemount A nalytical Inc. A Division of Emerson Process Management World Class 300 0 2. Calibration Methods There ar e three c alibration m ethods: m anual (sem iautom atic), m anuall y ini- tiated a utomatic , and f ully autom atic. Manual (s emiautom atic ) cali bration is done [...]

  • Страница 63

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Calibration 4-3 World Class 300 0 255 Brim ley Road Scarboro ugh, Ontar io, Canada 416/266-3 161 SCOTT ENVIRONM ENT AL TECHNOLOGY, INC. SCOTT SPECI ALTY GASES 2600 Cajon Blvd. San Bernardi no, CA 92411 714/887-2 571 TW X: 910-390-[...]

  • Страница 64

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 4-4 Calibration Rosemount A nalytical Inc. A Division of Emerson Process Management World Class 300 0 REFERENCE AIR CONNECTION REFERENCE AIR SET FLOW METER INSTR. AIR IN LEAK TIGHT V AL VES 2 SCFH 5 SCFH PROBE (END VIEW) CALIBRA TE IN-PLACE FITTING CHECK VA LV E REG 0.4% O 2 8.0% O 2 PROBE CALIBRA[...]

  • Страница 65

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Calibration 4-5 World Class 300 0 27270007 CALIBRA TION GAS KIT #1 (P/N 6296A27G01) Figure 4-2. Portable Rosemount Oxygen Calibration Gas Kit 2 Extra gas bottles ar e avai lable at: Rosem ount Anal ytical I nc. Box 901 Orrvil le, [...]

  • Страница 66

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 4-6 Calibration Rosemount A nalytical Inc. A Division of Emerson Process Management World Class 300 0 0.4 % O 2 8.0 % O 2 27270005 CALIBRA TE IN PLACE CONNECTION CHECK VA LV E PUSHBUTTON REGULA TOR WITH CONTENTS GAGE - SET 5 SCFH REFERENCE AIR CONNECTION CALIBRA TION GAS HOSE CONNECTS TO CHECK VA [...]

  • Страница 67

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Calibration 4-7 World Class 300 0 PROBE (END VIEW) IFT CALIBRA TION GAS HPS OPTIONAL CHECK VA LV E PROBE SIGNAL CONNECTIONS MPS-IFT SIGNAL CONNECTIONS MPS INSTRUMENT AIR IN CALIBRA TION GAS 1 (HIGH ) O 2 CALIBRA TION GAS 2 (LOW O [...]

  • Страница 68

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 4-8 Calibration Rosemount A nalytical Inc. A Division of Emerson Process Management World Class 300 0 Table 4-1. Automatic Calibration Parameters Auto Cal YES/NO Set to YES Outpu t Tracks YES/NO Set as des ired to con- figure an alog outp ut track ing. Cal Int vl XD XH Set the desire d time betwee[...]

  • Страница 69

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Ro s e m ount A na l y t i c al I n c . A D i v i s i on o f E m er s on P r o c ess M anage m ent Ca li bra t i on 4- 9 World Class 300 0 Calibra tion R ecord For Rosemount A n a l y t i cal I n S i tu O 2 P r obe Probe Serial Number: Probe Tag Number: Probe Location: Date Placed Into S ervice: D[...]

  • Страница 70

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 4- 10 Ca li bra t i on Ro s e m ount A na l y t i c al I n c . A D i v i s i on o f E m er s on P r o c ess M anage m e nt World Class 300 0[...]

  • Страница 71

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management General User Interf ace (GUI) Operation 5-1 World Class 300 0 SECTION 5 GENERAL USER INTE RFACE (GUI) OPE R A TION 5-1 OVER VIEW Ensure that the ox ygen analyzer , heater po wer suppl y, and intel ligent f ield transm itter ha ve [...]

  • Страница 72

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 5-2 General User Interface (GUI) Operation Rosemount Analyt ical Inc. A Division o f Emers on Process Management World Class 300 0 5-2 DELUXE VERSION IFT DISPLAYS AND CONTROLS EN T E R ESC D A TA C A L SET U P H E LP 1 2 3 4 5 6 7 8 9 INTERNAL VIEW CAL TGH TGL 10 11 12 13 21 190003 EXTERNAL VIEW I[...]

  • Страница 73

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management General User Interf ace (GUI) Operation 5-3 World Class 300 0 Table 5- 1. Samp le HEL P Messages MENU, SUB-M ENU, HELP OR PA RA METE R NA ME ME S SA GE PROBE D ATA Press ENT ER k ey to acces s DAT A menu. CALIBR ATE O 2 The CAL m [...]

  • Страница 74

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 5-4 General User Interface (GUI) Operation Rosemount Analyt ical Inc. A Division o f Emers on Process Management World Class 300 0 5-8 CALIBR ATE O 2 SUB-M ENU The CALI BRATE O 2 sub- menu ( Table 5-4) is used to ent er the c alibration m ode. To ac cess the CALI BRAT E O 2 sub- menu, pr ess the C[...]

  • Страница 75

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management General User Interf ace (GUI) Operation 5-5 World Class 300 0 (CONTINUED ON SHEET 2) 686022 PROBE DA T A DIAGNOSTIC DA T A VOL T AGES PROCESS DA T A TEMPERA TURE Cell Stack Cold Junct Cell Cell T/C Stk T/C Cold Jnt OUTPUT V ALUES [...]

  • Страница 76

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 5-6 General User Interface (GUI) Operation Rosemount Analyt ical Inc. A Division o f Emers on Process Management World Class 300 0 (CONTINUED ON SHEET 3) (CONTINUED ON SHEET 3) (CONTINUED FROM SHEET 1) See sheet 4 SLOPE CONST ANT SET POINT RESET SLOPE AND CONST 34.5 mV/D- 57.5 mV/D -20.0 mV - 20.0[...]

  • Страница 77

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management General User Interf ace (GUI) Operation 5-7 World Class 300 0 (CONTINUED FROM SHEET 2) SETUP (CONTINUED FROM SHEET 2) ANALOG OUTPUTS SOURCE AOUT TYPE RANGE SETUP O2 Efficiency Dual Rng O2 HART 4-20 mA 0-20 mA 0-10 V See sheet 5 US[...]

  • Страница 78

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 5-8 General User Interface (GUI) Operation Rosemount Analyt ical Inc. A Division o f Emers on Process Management World Class 300 0 (CONTINUED FROM SHEET 2) CALIBRA TION HIGH GAS LOW GAS AUTO CAL OUTPUT TRACKS CAL INTRVL NEXT CAL GAS TIME PURGE TIME RES ALARM 0.1000% O2 25.00% O2 0.1000% O2 25.00% [...]

  • Страница 79

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management General User Interf ace (GUI) Operation 5-9 World Class 300 0 (CONTINUED FROM SHEET 3) RANGE SETUP Log LIN Log LIN HIGH END LOW END 0.000% O2 25.00% O2 0.000% O2 25.00% O2 0.000% O2 25.00% O2 0.000% O2 25.00% O2 0.000% O2 25.00% O[...]

  • Страница 80

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 5-10 General User Interface (GUI) Operation Rosemount Analyt ical Inc. A Division o f Emers on Process Management World Class 300 0 Table 5- 4. C ALIBR A TE O 2 Sub-Menu SUB-MENU SELECT ION SETUP SET T ING (SEE T ABLE 3-5) DISPL A Y DESCRIPT ION Perform Calibration Auto Cal i n Probe Setup is YES [...]

  • Страница 81

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management General User Interf ace (GUI) Operation 5-11 World Class 300 0 Table 5- 4. C ALIBR A TE O 2 Sub-Menu (continued) SUB-MENU SELECT ION SETUP SET T ING (SEE T ABLE 3-5) DISPL A Y DESCRIPTION View Constants Latest Calibration Slope __[...]

  • Страница 82

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 5-12 General User Interface (GUI) Operation Rosemount Analyt ical Inc. A Division o f Emers on Process Management World Class 300 0 Table 5-5. SETUP Sub-Menu SUB-MENU SELECT ION PAR A M ETERS DESCRIPTION Calibration High Gas ____% O 2 Value of hig h O 2 calibrat ion g as (0.10 00% - 25.0 0% O 2 ).[...]

  • Страница 83

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management General User Interf ace (GUI) Operation 5-13 World Class 300 0 Table 5-5. SETUP Sub-M enu (continued) SUB-MENU SELECT ION PAR A M ETERS DESCRIPTION Relay Outputs NOTE K1 and K2 relay outputs can be configured for "OFF" o[...]

  • Страница 84

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 5-14 General User Interface (GUI) Operation Rosemount Analyt ical Inc. A Division o f Emers on Process Management World Class 300 0 Table 5-5. SETUP Sub-M enu (continued) SUB-MENU SELECT ION PAR A M ETERS DESCRIPTION Anal og Out put RANGE SET UP (continued) (Source set to Du al Rng O 2 ) Xfer Fnct[...]

  • Страница 85

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management Troubleshooti ng 6-1 World Class 300 0 SECTION 6 TROU BLESHOOTI NG 6-1 OVER VIEW The s ystem troubl eshootin g descr ibes how to identif y and is olate fau lts which m ay deve lop in the Ox ygen Anal yzer S ystem . Refer to Pr obe[...]

  • Страница 86

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 6-2 Troubleshooting Rosemount Analyt ical Inc. A Division o f Emers on Process Management World Class 300 0 Table 6- 1. IF T Stat us Codes Off Heater po wer has b een turne d OFF b y the electr onics . The disp la y shows 0% O 2 . Severa l con- ditions m a y cause the OFF status : 1. T he cell h e[...]

  • Страница 87

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management Troubleshooti ng 6-3 World Class 300 0 6-4 HE A TE R PROBL EM For all heater troub lesho oting, allo w at least 30 minutes for the oper ating t emper ature to sta bi- lize. Af ter the warm up period, o bserv e the s ys- tem s tatu[...]

  • Страница 88

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 6-4 Troubleshooting Rosemount Analyt ical Inc. A Division o f Emers on Process Management World Class 300 0 Table 6-2. Heater Troubleshooting (continued) Problem Cause Corrective A ct ion Status is HtrE r or OFF. Cell TC > 2 8.4 mV. Cold Junctio n 273 to 33 0 mV (n ormal). O 2 Display = 0 % 1. [...]

  • Страница 89

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management Troubleshooti ng 6-5 World Class 300 0 6-5 CELL PROBLEM For cell troubles hoot ing, as i n heater problem s , you should al low at least 30 minutes f or operat- ing tem perature to stab ilize. Af ter this warm up period, o bserve [...]

  • Страница 90

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 6-6 Troubleshooting Rosemount Analyt ical Inc. A Division o f Emers on Process Management World Class 300 0 Table 6-3. Cell T roubleshooting (continued) Problem Cause Corrective A ct ion Status is ResHi or CalEr. Cell mV = -20 to 120 mV (normal) (continued). 1. Refer ence air c ontam ination ( oil[...]

  • Страница 91

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management Troubleshooti ng 6-7 World Class 300 0 6-6 IFT PROBLEM W hen an IFT probl em is suspec ted, look at the LED on the m icr oprocess or board. T he LED may be OFF, ON, or f lashing. Refer to T able 6-4 t o trou bleshoot IFT r elated [...]

  • Страница 92

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 6-8 Troubleshooting Rosemount Analyt ical Inc. A Division o f Emers on Process Management World Class 300 0 6-7 M PS PROBLEM MPS pro blems can occ ur with a stat us of C Err, R Hi, TGLo w. The O 2 re ading ca n be 0% t o 99%, and pr obe data will be i n the norm al ranges. C onsider t wo cond itio[...]

  • Страница 93

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Analyt ical Inc. A Division of Emerson Process Management Troubleshooti ng 6-9 World Class 300 0 6-8 PERFORM ANCE PROBLEM (PROCESS RESPON SE IS SUSP ECT) O 2 readings m a y not alwa ys agree with k nown process conditio ns. Suc h a disc repanc y can be the first s ign of a pr oblem eithe[...]

  • Страница 94

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 6-10 Troubleshooting Rosemount Analyt ical Inc. A Division o f Emers on Process Management World Class 300 0[...]

  • Страница 95

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Return of Materi al 7-1 World Class 300 0 SECTION 7 RETURN OF MATERI AL 7-1 If f actor y repair of def ective equipm ent is re- quired, pr oceed as follo ws: a. Sec ure a r eturn aut horiza tion num ber from a Rosem ount Ana lytic[...]

  • Страница 96

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 7-2 Return of Material Rosemount Anal ytical Inc. A Division of E m erson Process Management World Class 300 0[...]

  • Страница 97

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Appendices 8-1 World Class 300 0 SECTION 8 A P PENDICES A PPENDIX A. WORLD CLA SS 3000 OXYGEN A NALYZ ER (PROBE) A PPENDIX B. HPS 30 00 HEA TER POWER SU PPLY APPENDIX D. MPS 3000 MUL TIPROBE CALIBRATION G AS SEQUENCE R A P PENDIX [...]

  • Страница 98

    Instruction Manual Appendix A Re v. 3.8 July 2002 A-0 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 300 0 2 3 NOTE: NOT ALL P ARTS SHOWN ARE A V AILABLE FOR PURCHASE SEP ARA TEL Y . FOR LIST OF A V AILABLE P ARTS, SEE T ABLE A-3. 29 1 27 28 25 24 26 20 19 17 7 8 15 13 16 18 23 22 10 11 21 20 11 14 12 10 9[...]

  • Страница 99

    Instruction Manual Appendix A Re v. 3.8 July 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Appendices A-1 World Class 300 0 A P PENDIX A , REV. 3.8 WORLD CL A S S 3000 OXYGEN ANALYZER (PROBE) DESCRIPTION Read the “S afet y instructio ns for th e wiring and installation of this appara- tus” at the front of this Instruc[...]

  • Страница 100

    Instruction Manual Appendix A Re v. 3.8 July 2002 A-2 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 300 0 Table A -1 . Specificat ions fo r Ox ygen Anal yzing Eq uipment . 1, 2 Probe lengt hs, nom inal ..................................................................18 i nches (457 m m), 3 f eet (0.91 m [...]

  • Страница 101

    Instruction Manual Appendix A Re v. 3.8 July 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Appendices A-3 World Class 300 0 A -2 PRO BE ASSEM BLY EXT ERIOR Prim ary probe ex terior c om ponents includ e a flange-m ounted zirconi um ox ide cell, m ounted on a tube as sem bly and pro tected b y a snubb er diff usion assem b[...]

  • Страница 102

    Instruction Manual Appendix A Re v. 3.8 July 2002 A-4 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 300 0 d. Cell - General The c omponents which m ak e up the cell ar e machined to clos e tolera nces an d assem bled with c are to pr ovide ac curat e oxygen m easur ements . Any replacem ent requires atten[...]

  • Страница 103

    Instruction Manual Appendix A Re v. 3.8 July 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Appendices A-5 World Class 300 0 CALIBRA TION GAS FITTING PROBE JUNCTION BOX COVER TERMINAL STRIP REFERENCE AIR FITTING 27270016 Figure A -6. Probe Junction Box A -4 PRO BE JUNCT ION BOX The probe j unct ion box, F igure A-6, is pos[...]

  • Страница 104

    Instruction Manual Appendix A Re v. 3.8 July 2002 A-6 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 300 0 VIEW A VIEW B A B A B 15 o 2 .187 1 ON INSIDE BREAK FOR SMOOTH ROUNDED EDGE ON BOTH ENDS OF CHAMFER .187 6.00 125 .45 MIN 90 o 3.584 3.554 SKIN CUT F ACE FOR 90 o 22.5 o DIA ON A 7.50 DIA B.C. (REF) .[...]

  • Страница 105

    Instruction Manual Appendix A Re v. 3.8 July 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Appendices A-7 World Class 300 0 P0010 Figure A -8 . Cerami c Dif fusion /Dust S eal A ssembly Thes e modified d iff usion and vee deflec tor assem blies are availa ble in s tandard, F igur e A-8, and f lame ar restor v ersion, Figu[...]

  • Страница 106

    Instruction Manual Appendix A Re v. 3.8 July 2002 A-8 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 300 0 d. Snubber Diffusion/Dust Seal Assembly The s nubber diff usion/dust s eal as sem bly, Figure A-1 2, is used in applic atio ns where an abrasi ve shield is to be us ed with a snubber t ype dif fusion [...]

  • Страница 107

    Instruction Manual Appendix A Re v. 3.8 July 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Appendices A-9 World Class 300 0 06 GASKET AND HARDW ARE 6.50 (165.1) REF DRAIN A A STD 20 FT (6.1 M) CABLE 27.31 (693.67) CLEARANCE REQ FOR PROBE INSERTION AND REMOV AL FLANGE 06 01 02 03 04 05 GASKET AND HARDW ARE 4 3 6 19.80 (502[...]

  • Страница 108

    Instruction Manual Appendix A Re v. 3.8 July 2002 A-10 Appendices Rosemount Analyt ical Inc. A Division of Em erson Process Management World Class 300 0 NOTES: REFERENCE AIR SUPPL Y CONNECTION BITE TYPE FITTING (P ARKER CPI) FOR 0.250 O.D. TUBING. 2 SCFH A T 3 PSIG (20.69 kPa GAUGE) MAX. CLEAN DR Y AIR REQUIRED. FITTING IS LOCA TED ON FAR SIDE. CAL[...]

  • Страница 109

    Instruction Manual Appendix A Re v. 3.8 July 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Appendic es A-11 World Class 300 0 Extended T emperat ure By-Pa ss Arrang ements (2400 ° ° ° ° F; 1300 ° ° ° ° C) PART NO. GROUP CODE DESCRIPTION 1U0571 G01 3’ B y-pass Pack age with ANSI bolt patt ern. 1U0571 G02 6’ B y[...]

  • Страница 110

    Instruction Manual Appendix A Re v. 3.8 July 2002 A-12 Appendices Rosemount Analyt ical Inc. A Division of Em erson Process Management World Class 300 0 PROBE TROUBLESHOOTING A -7 O VERVI EW The probe tr oubles hooting s ection describes how to i dentif y and is olate fau lts whic h m ay de- velop in the prob e assem bly. Install all p rotectiv e e[...]

  • Страница 111

    Instruction Manual Appendix A Re v. 3.8 July 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Appendic es A-13 World Class 300 0 Table A-2. Fault Finding (Continued) Symptom Check Fault Remedy 2. System r esponds to oxygen conc entrat ion changes but does not give correct indi cation Recorder or r emote indicator Calibration[...]

  • Страница 112

    Instruction Manual Appendix A Re v. 3.8 July 2002 A-14 Appendices Rosemount Analyt ical Inc. A Division of Em erson Process Management World Class 300 0 Figure A-16. Flowchart of Probe Related Problems, #1[...]

  • Страница 113

    Instruction Manual Appendix A Re v. 3.8 July 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Appendic es A-15 World Class 300 0 Figure A-17. Flowchart of Probe Related Problems, #2 A[...]

  • Страница 114

    Instruction Manual Appendix A Re v. 3.8 July 2002 A-16 Appendices Rosemount Analyt ical Inc. A Division of Em erson Process Management World Class 300 0 NOTE ! SERVICE AND NORM AL MAINTENANCE UPON COMPLET ING INSTALL ATION, MAKE SU RE TH A T THE PROB E IS TURNED ON AND OPER ATING PRIOR TO FIRING UP T HE COM BUSTION PROCESS. D A M AGE C AN RESULT FR[...]

  • Страница 115

    Instruction Manual Appendix A Re v. 3.8 July 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Appendic es A-17 World Class 300 0 CELL EXTENSION WIRE (ORANGE) BOMB T AIL CONNECTOR INCONEL CELL WIRE (CLEAR SLEEVING) HEA TER WIRES (BLACK SLEEVING) THERMOCOUPLE - (RED ALUMEL) THERMOCOUPLE + (YELLOW CHROMEL) CALIBRA TION GAS FITT[...]

  • Страница 116

    Instruction Manual Appendix A Re v. 3.8 July 2002 A-18 Appendices Rosemount Analyt ical Inc. A Division of Em erson Process Management World Class 300 0 OPTIONAL CERAMIC DIFFUSION ELEMENT VEE DEFLECTOR HUB PIN WRENCH SETSCREW RET AINER CEMENT PORT CEMENT FILLET 21240026 Figure A -1 9. Re moval of Optional D iffusor and Vee D eflect or PROBE TUBE (N[...]

  • Страница 117

    Instruction Manual Appendix A Re v. 3.8 July 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Appendic es A-19 World Class 300 0 Damage to th e dif fusion elem ent m ay be- come appar ent dur ing calibr ation. C om pare probe resp onse wit h previ ous respo nse. A brok en diffus ion elem ent will cause a slo wer response to [...]

  • Страница 118

    Instruction Manual Appendix A Re v. 3.8 July 2002 A-20 Appendices Rosemount Analyt ical Inc. A Division of Em erson Process Management World Class 300 0 11. W ipe a heavy la yer of ant i-sei ze com - pound onto t he thr eads and m atin g surf aces of the diffus ion hub and retainer. 12. Assem ble retai ner and diffu sion hub with two pin spanner wr[...]

  • Страница 119

    Instruction Manual Appendix A Re v. 3.8 July 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Appendic es A-21 World Class 300 0 d. Us e a penc il t o m ark location s of spri ng cl ip on ceram ic r od, F ig ur e A- 2 2. e. P r y or squeez e tabs on sp ring clips, an d pull contac t and t herm ocou ple as sem bly out of prob[...]

  • Страница 120

    Instruction Manual Appendix A Re v. 3.8 July 2002 A-22 Appendices Rosemount Analyt ical Inc. A Division of Em erson Process Management World Class 300 0 term inal strip co uld ac t as add itional t her- mocouple junctio ns. T his coul d produc e a voltage th at woul d aff ect the therm oc ouple out put si gnal. Do not bend wires c loser tha n 1/4 i[...]

  • Страница 121

    Instruction Manual Appendix A Re v. 3.8 July 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Appendic es A-23 World Class 300 0 12 4 3 11 5 67 8 9 10 21240012 1. Snubber Diffusion El ement 2. Socket Hd Cap Screw [0. 25 in.-28 x 0.063 (16 mm) ] 3. Cell and Flange As sembly 4. Corrugated Seal 5. Probe Tube Assemb ly 6. Gasket[...]

  • Страница 122

    Instruction Manual Appendix A Re v. 3.8 July 2002 A-24 Appendices Rosemount Analyt ical Inc. A Division of Em erson Process Management World Class 300 0 Do not use se alant w hen inst alling the stainless st eel tub es. Gas samples may become con taminat ed. 2. First in stall the stainle ss steel tubing on the fitt ing at the bottom of the pro be j[...]

  • Страница 123

    Instruction Manual Appendix A Re v. 3.8 July 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Appendic es A-25 World Class 300 0 REPLACEMENT PARTS Table A -3 . Replacement Parts for Prob e Figure and Index No. P art Numb er Descriptio n Figure A-2 2 Figure A-2 2 Figure A-2 2 Figure A-2 2 Figure A-2 2 Figure A-2 3, 2 Figure A[...]

  • Страница 124

    Instruction Manual Appendix A Re v. 3.8 July 2002 A-26 Appendices Rosemount Analyt ical Inc. A Division of Em erson Process Management World Class 300 0 Table A-3 . Replacement Parts for Probe (Continued) Figure and Index No. P art Numb er Descrip tion Figure A-9 Figure A-1 1 Figure A-4 Figure A-1 9 Figure A-2 5 Figure A-1, 2 Figure A-1 2 Figure A-[...]

  • Страница 125

    Instruction Manual Append ix B Re v. 2.2 Januar y 1997 Rosemount Anal yt ic al Inc. A Division of Emers on Process Management Appendices B-1 World Class 300 0 A PPENDIX B, REV . 2.2 HPS 3000 HE A TER P OWER SUPPLY DESCRIPTION Read the “S afet y instructio ns for th e wiring and installation of this appara- tus” at th e front of this Instruction[...]

  • Страница 126

    Instruction Manual Append ix B Re v. 2.2 Januar y 1997 B-2 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 300 0 TRANSFORMER TRANSFORMER TERMINAL CO VERS FRONT SIDE TERMINAL STRIP (FROM ELECTRONICS) TERMINAL STRIP (FROM PROBE) 35730002 Figure B-2. Heater Power Supply, Interior[...]

  • Страница 127

    Instruction Manual Append ix B Re v. 2.2 Januar y 1997 Rosemount Anal yt ic al Inc. A Division of Emers on Process Management Appendices B-3 World Class 300 0 Table B-1. S pecifications for Heater Power Supply Environm ental C lassification .................................................. NEMA 4X (I P56) Opt ional - Cl ass 1, Div ision 1, Group B[...]

  • Страница 128

    Instruction Manual Append ix B Re v. 2.2 Januar y 1997 B-4 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 300 0 In operati on, when c onnected to the C RE 300 0 Control Ro om Electron ics, line voltag e pas ses through th e rela y (when on) and is convert ed into 44 vo lts b y the tra nsform er. If the pro[...]

  • Страница 129

    Instruction Manual Append ix B Re v. 2.2 Januar y 1997 Rosemount Anal yt ic al Inc. A Division of Emers on Process Management Appendices B-5 World Class 300 0 HEA TER DOES NOT HEA T UP (DOES NOT INCREASE IN OUTPUT). SET METER* FOR 50 V AC. PLACE PROBES ON TERMINAL BLOCK J2, “FROM PROBE”, PROBE HEA TER. METER INDICA TES PULSA TING NOMINAL 44 V A[...]

  • Страница 130

    Instruction Manual Append ix B Re v. 2.2 Januar y 1997 B-6 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 300 0 HEA TER OVERHEA TS. NOTE: ON INITIAL ST ARTUP THE TEMPERA TURE OF THE PROBE MA Y OVERHEA T TO A NOMINAL TEMP OF 800 ° C. CHECK IF THE YELLOW WIRE IS CONNECTED TO POSITIVE AND THE RED T O NEGA TI[...]

  • Страница 131

    Instruction Manual Append ix B Re v. 2.2 Januar y 1997 Rosemount Anal yt ic al Inc. A Division of Emers on Process Management Appendices B-7 World Class 300 0 PROBE HEA TER ST ART T O HEA T UP AND THEN LOOSES TEMPERA TURE. (MODEL TC200 ONL Y) CHECK P ARAMETER 35 ON TC200. IF THE NUMBER IS NEGA TIVE THEN SOMEWHERE THE THERMOCOUPLE WIRES ARE REVERSED[...]

  • Страница 132

    Instruction Manual Append ix B Re v. 2.2 Januar y 1997 B-8 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 300 0 SERVICE AND NORM AL MA IN TEN A NCE B-5 OVER VIEW This section d escr ibes ser vice an d routin e maintenanc e of the HPS 300 0 Heater Power Suppl y Field Modu le. Rep lacem ent parts re- ferred [...]

  • Страница 133

    Instruction Manual Append ix B Re v. 2.2 Januar y 1997 Rosemount Anal yt ic al Inc. A Division of Emers on Process Management Appendices B-9 World Class 300 0 i. Mak ing a note of the locat ion an d color of each wir e, disconn ect wires f rom term inal strip on m other boar d. j. Rem ove four s crews (9) hold ing m other board to s tand off s (10)[...]

  • Страница 134

    Instruction Manual Append ix B Re v. 2.2 Januar y 1997 B-10 Appendices Rosemount Analyt ical Inc. A Division of Em ers on Process Management World Class 300 0 35730006 NO TE: NO T ALL P ARTS SHO WN ARE A V AI LABLE FOR PURCHASE SEP ARA TEL Y . FOR LIST OF A V AILABLE P ARTS SEE T ABLE B-2. Figure B-7. Heater Power Supply, Exploded View[...]

  • Страница 135

    Instruction Manual Append ix B Re v. 2.2 Januar y 1997 Rosemount Analyt ical Inc. A Division of Emerson Process Management Appendic es B-11 World Class 300 0 LEGEND FOR FIGURE B-7 1. Enclosure Cover 2. Screw 3. Lockw asher 4. Terminal Cover 5. Stand Off 6. Lockw asher 7. Daughter Board 8. Terminal Cover 9. Screw 10. Stand Off 11. Hex Nut 12. Mother[...]

  • Страница 136

    Instruction Manual Append ix B Re v. 2.2 Januar y 1997 B-12 Appendices Rosemount Analyt ical Inc. A Division of Em ers on Process Management World Class 300 0[...]

  • Страница 137

    Instruction Manual Appendix D Rev . 2.4 July 1998 Rosemount Anal yt ic al Inc. A Division of Emers on Process Management Appendices D-1 World Class 300 0 A PPENDIX D, REV 2.4 MPS 3000 MULTIPROBE C A LI BRATION G A S SEQUENCER DESCRIPTION Read the “S afet y instructio ns for th e wiring and installation of this appara- tus” at th e front of this[...]

  • Страница 138

    Instruction Manual Appendix D Rev . 2.4 July 1998 D-2 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 300 0 PO WER SUPPL Y REGULA TOR TUBE SOLENOID MANIFOL D HOSE AD APTER CABLE GRIP TER MINA TION BOARD FLO WMETER 27270024 Figure D-2. Multiprobe Calibration Gas Sequencer, Interior Table D-1. S pecifications[...]

  • Страница 139

    Instruction Manual Appendix D Rev . 2.4 July 1998 Rosemount Anal yt ic al Inc. A Division of Emers on Process Management Appendices D-3 World Class 300 0 CALIBRA TION GAS 1 (HIGH O ) 2 CALIBRA TION GAS 2 (LOW O ) 2 PROBE (END VIEW) ELECTRONIC P ACKA GE CALIBRA TION GAS CHECK VA L V E PROBE SIGNAL CONNECTIONS MPS ELECTRONICS P ACKA GE SIGNAL CONNECT[...]

  • Страница 140

    Instruction Manual Appendix D Rev . 2.4 July 1998 D-4 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 300 0 REFERENCE PURGE NOTE: DIMENSIONS ARE IN INCHES WITH MILLIMETERS IN P ARENTHESES. 3 "BEBCO" PURGE W ARNING NOTICE SUPPLIED WITH BEBCO UNIT AND TO BE INST ALLED ON MPS UNIT AS SHOWN. 2 WITH EL[...]

  • Страница 141

    Instruction Manual Appendix D Rev . 2.4 July 1998 Rosemount Anal yt ic al Inc. A Division of Emers on Process Management Appendices D-5 World Class 300 0 MPS 3000 TROUBLESH OOTING D-3 OVER VIEW This section d escr ibes troubles hoot ing f or the Multipro be Cal ibratio n Gas S equencer . Addi- tional troub les h oot ing inf or m ation can be found [...]

  • Страница 142

    Instruction Manual Appendix D Rev . 2.4 July 1998 D-6 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 300 0 YES YES NO NO SYMPTOM SOLENOID IS OPERA TING NORMALL Y . ENSURE THA T A SUFFICIENT SUPPL Y OF CALIBRA TION GAS IS A V AILABLE. CALL FOR F ACTOR Y ASSIST ANCE. SET METER* FOR 50 VDC. PLACE PROBES ON TE[...]

  • Страница 143

    Instruction Manual Appendix D Rev . 2.4 July 1998 Rosemount Anal yt ic al Inc. A Division of Emers on Process Management Appendices D-7 World Class 300 0 SERVICE AND NORM AL MA IN TEN A NCE D-5 OVER VIEW This section d escr ibes ser vice an d routin e maintenanc e of the MPS 30 00 Mu ltiprobe Cali- bration Gas Seq uencer. Rep lacem ent parts r e- f[...]

  • Страница 144

    Instruction Manual Appendix D Rev . 2.4 July 1998 D-8 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 300 0 49 49 50 53 53 41 31 54 14 34 54 1 17 16 18 15 26 27 42 48 46 42 40 30 30 22 35 36 37 21 32 4 33 58 57 59 60 56 21 44 45 19 20 42 51 43 52 47 62 61 55 2 3 38 39 25 24 23 28 29 5 63 64 6 7 9 8 13 12 11[...]

  • Страница 145

    Instruction Manual Appendix D Rev . 2.4 July 1998 Rosemount Anal yt ic al Inc. A Division of Emers on Process Management Appendices D-9 World Class 300 0 LEGEND FOR FIGURE D-6 1. Enclosure 2. Screw 3. Plug 4. Cable Grip 5. Fitting 6. Hose Adapter 7. Pressure Switch 8. Plug 9. Solenoid Valve 10. Screw 11. Manifold 12. Washer 13. Screw 14. Gasket 15.[...]

  • Страница 146

    Instruction Manual Appendix D Rev . 2.4 July 1998 D-10 Appendices Rosemount Analyt ical Inc. A Divisi on of Emerson Process Management World Class 300 0 D-10 FLOWM ETER ADJUST MENT S There ar e two flowm eters per flowm eter ass em- bly. The top flo wmeter is factor y set to 5 sc fh. The bottom f lowmeter is s et to 2 sc fh. Shoul d the flow nee d [...]

  • Страница 147

    Instruction Manual Appendix D Rev . 2.4 July 1998 Rosemount Analyt ical Inc. A Division of Emerson Process Management Appendices D-11 World Class 300 0 REPLACEMENT P A RTS Table D- 3. Replacement Part s for t he M ultiprobe T est Gas Seq uencer FIGURE and INDEX No. PART NUM BER DESCRIPTION Figure D-6, 58 1A9790 9H0 1* Power Su pp ly Figure D-6, 9 3[...]

  • Страница 148

    Instruction Manual Appendix D Rev . 2.4 July 1998 D-12 Appendices Rosemount Analyt ical Inc. A Divisi on of Emerson Process Management World Class 300 0[...]

  • Страница 149

    Instruction Manual Appendix E Re v. 4.5 June 1999 Rosemount Anal ytical Inc. A Division of Emerson Process Management Appendices E-1 World Class 300 0 A PPENDIX E, REV . 4.5 IFT 3000 INTE LLIGEN T FIELD TR ANSMITTE R DESCRIPTION Read the “S afet y instructio ns for th e wiring and installation of this appara- tus” at the front of this Instructi[...]

  • Страница 150

    Instruction Manual Appendix E Re v. 4.5 June 1999 E-2 Appendices Ros emount Analyt ical Inc. A Divi sion of E m erson Process Management World Class 300 0 e. Heater (option al) A heater is avai lable f or am bient cond itions bel ow 32° F (0°C ). f. Z-Purge (optional) A Z-purg e arran gem ent is ava ilable f or ap- plicatio ns requ iring h azardo[...]

  • Страница 151

    Instruction Manual Appendix E Re v. 4.5 June 1999 Rosemount Anal ytical Inc. A Division of Emerson Process Management Appendices E-3 World Class 300 0 PROBE ZERO CROSSING DETECTOR TRIAC RELA Y TO HEA TER COLD JUNCTION TEMP . PROBE TC ST ACK TC CELL LINE RELA Y TRIAC AD590 PROBE TC ST ACK TC CELL MV HEA TER POWER SUPPL Y (OPTIONAL) IFT TRANSFORMER 2[...]

  • Страница 152

    Instruction Manual Appendix E Re v. 4.5 June 1999 E-4 Appendices Ros emount Analyt ical Inc. A Divi sion of E m erson Process Management World Class 300 0 IFT 3000 TR OUBLESHO OTING E-3 OVER VIEW The IFT troubles hooting s ection describes ho w to identif y and isolat e faults whic h ma y develop in the IFT . Install all p rotectiv e equip ment cov[...]

  • Страница 153

    Instruction Manual Appendix E Re v. 4.5 June 1999 Rosemount Anal ytical Inc. A Division of Emerson Process Management Appendices E-5 World Class 300 0 Figure E-3. IFT Troubleshooting Flo w chart, #1 E[...]

  • Страница 154

    Instruction Manual Appendix E Re v. 4.5 June 1999 E-6 Appendices Ros emount Analyt ical Inc. A Divi sion of E m erson Process Management World Class 300 0 YES YES OXYGEN ANAL YZER SYSTEM IS EQUIPPED WITH HPS 3000. CHECK JUMPERS JM6 ON MICROPROCESSOR BOARD AND JM1 ON INTERCONNECT BOARD ARE INST ALLED. CHECK JUMPERS 9 OR 10 ON POWER SUPPL Y BOARD FOR[...]

  • Страница 155

    Instruction Manual Appendix E Re v. 4.5 June 1999 Rosemount Anal ytical Inc. A Division of Emerson Process Management Appendices E-7 World Class 300 0 Table E-2. GUI Equipped IFT Fault Finding SYM PTOM COMPONENT F AILURE 1. Display is blank . Poss ible failur e within IFT . Check LED on m icroproces sor board. 2. CalEr is d isplayed. Repeat cal ibr[...]

  • Страница 156

    Instruction Manual Appendix E Re v. 4.5 June 1999 E-8 Appendices Ros emount Analyt ical Inc. A Divi sion of E m erson Process Management World Class 300 0 SERVICE AND NORM AL MA IN TEN ANCE E-5 OVER VIEW This section d escr ibes ser vice an d routin e maintenanc e of the Inte lligent Fi eld T ransm itter. Replacem ent parts r eferred to are a vaila[...]

  • Страница 157

    Instruction Manual Appendix E Re v. 4.5 June 1999 Rosemount Anal ytical Inc. A Division of Emerson Process Management Appendices E-9 World Class 300 0 1. Cable 2. Machine Screw, M 3 x 8 mm 3. Lockwasher, 3 mm (Note 2) 4. Power Supply Board 5. Fuses, 5 Amp 6. Enclosure 7. Plug 8. Machine Screw, M 5 x 8 mm 9. Transformer 10. Mounting Plate 11. Microp[...]

  • Страница 158

    Instruction Manual Appendix E Re v. 4.5 June 1999 E-10 Appendices Rosemount Analyt ical Inc. A Division of Em erson Process Management World Class 300 0 l. Reinst all m ounting p late (10) to enc losure (6) with the necess ary screws and was hers. m. If r emoved, rep lace therm os witch assem bl y (18, 19, Fi gure E- 8) and sec ure wit h scr ews (1[...]

  • Страница 159

    Instruction Manual Appendix E Re v. 4.5 June 1999 Rosemount Anal ytical Inc. A Division of Emerson Process Management Appendic es E-11 World Class 300 0 u. Conn ect cable ( 1) to the receptac le on m i- croproc essor board ( 11). Rec onnect GU I assem bly cable to r eceptac les on m icro- process or board if IFT is equippe d with GUI. v. Replac e p[...]

  • Страница 160

    Instruction Manual Appendix E Re v. 4.5 June 1999 E-12 Appendices Rosemount Analyt ical Inc. A Division of Em erson Process Management World Class 300 0 i. Replace pr otecti ve cover (13) an d secur e with washer s (15) and screws (14). j. Close co ver door (16) and secur e with screws (1 7). E-11 G UI ASSEM BLY REPL A CEM ENT Thes e replacem ent i[...]

  • Страница 161

    Instruction Manual Appendix E Re v. 4.5 June 1999 Rosemount Anal ytical Inc. A Division of Emerson Process Management Appendic es E-13 World Class 300 0 8. Splice heat er wire to new heater (21) and attach new heater to heater mounting p late (20) . 9. Attac h hea ter assem bly (20, 21) to mounting p late (15) using scr ews (11) and washers (12). 1[...]

  • Страница 162

    Instruction Manual Appendix E Re v. 4.5 June 1999 E-14 Appendices Rosemount Analyt ical Inc. A Division of Em erson Process Management World Class 300 0 1 2 3 4 5 6 7 10 A 11 12 8 9 13 14 19 18 17 16 15 A B B 20 21 22 23 NOTES: 1. 2. LETTERS INDICA TE WIRE CONTINUITY ; A TO A AND B TO B. NOT ALL P ARTS SHOWN ARE A V AILABLE FOR PURCHASE SEP ARA TEL[...]

  • Страница 163

    Instruction Manual Appendix E Re v. 4.5 June 1999 Rosemount Anal ytical Inc. A Division of Emerson Process Management Appendic es E-15 World Class 300 0 REPLACEMENT PARTS Table E- 3. Repl acement P arts fo r the Intell igent F ield Tran smitter. FIGURE and INDEX No PART NUMBER DESCRIPTION Figure E-6, 9 1N04946G0 1 Transf orm er Figure E- 6, 12 3D39[...]

  • Страница 164

    Instruction Manual Appendix E Re v. 4.5 June 1999 E-16 Appendices Rosemount Analyt ical Inc. A Division of Em erson Process Management World Class 300 0[...]

  • Страница 165

    Instruction Manual Appendix J Rev. 1.1 June 1995 Rosemount A nalytical I nc. A Divisi on of Emers on Process Management Appendices J -1 World Class 300 0 A PPENDIX J, REV 1.1 HART COMM UNIC A TOR M ODEL 275 D9E IFT 3000 A P PLIC A TI ONS DESCRIPTION J-1 COMPONENT CHECKLIST OF T YPIC A L HA RT ® COMM UNICA T OR PACKAGE A typical Mod el 275D9E HART [...]

  • Страница 166

    Instruction Manual Appendix J Rev. 1.1 June 1995 J-2 Appendices Rosemount A nalytical Inc. A Division of Emerson Process Management World Class 300 0 b. Device De scriptio n The HART (High way Addr essable Rem ote Trans ducer) Com munic ator is a hand-he ld comm unications inter face dev ice. It pr ovides a comm on comm unications link to all m icr[...]

  • Страница 167

    Instruction Manual Appendix J Rev. 1.1 June 1995 Rosemount A nalytical I nc. A Divisi on of Emers on Process Management Appendices J -3 World Class 300 0 INSTALLATION J-4 HART COMM UNICATOR SIGN AL LINE CONNECTIONS The HART Comm unicator c an connect to the IFT analog output s ignal line at a ny wiri ng ter- mination point in t he 4- 20 mA c urrent[...]

  • Страница 168

    Instruction Manual Appendix J Rev. 1.1 June 1995 J-4 Appendices Rosemount A nalytical Inc. A Division of Emerson Process Management World Class 300 0 Explosions can result in death or se ri- ous injury. Do not make connections to the HART Communicator's serial port or NiC ad rech arger ja ck in an ex- plosive atmosphere. 1. Pr ogram IFT analog[...]

  • Страница 169

    Instruction Manual Appendix J Rev. 1.1 June 1995 Rosemount A nalytical I nc. A Divisi on of Emers on Process Management Appendices J -5 World Class 300 0 R L < 250 Ω INTELLIGENT FIELD TRANSMITTER IFT 3000 LOOP CONNECTORS USE INTERF ACE 00275 0013 ONLY SERIAL PORT & BA TTERY CHARGER MUST NOT BE USED IN HAZARDOUS AREAS SERIAL PORT NOTE: THE [...]

  • Страница 170

    Instruction Manual Appendix J Rev. 1.1 June 1995 J-6 Appendices Rosemount A nalytical Inc. A Division of Emerson Process Management World Class 300 0 OPERATION J-6 OFF-LINE AND ON-LINE OPERA TION S The HART Comm unicator can be operat ed bot h off-line and on-l ine. Of f-line op erations are th ose in which t he com munic ator is n ot connec ted to[...]

  • Страница 171

    Instruction Manual Appendix J Rev. 1.1 June 1995 Rosemount A nalytical I nc. A Divisi on of Emers on Process Management Appendices J -7 World Class 300 0 Oxygen Efficiency Stack O cell CJtemp 2 VIEW FLD DEV V ARS PV is PV PV % mge PV AO PROCESS V ARIABLES DIAG/SERVICE VIEW PV -Aout VIEW OUTPUT V ARS VIEW SV SV is SV SV % mge O cell Cell TC Stack TC[...]

  • Страница 172

    Instruction Manual Appendix J Rev. 1.1 June 1995 J-8 Appendices Rosemount A nalytical Inc. A Division of Emerson Process Management World Class 300 0 DEVICE SETUP PV PV AO PV LRV PV URV (CONTINUED ON SHEET 3) Ta g ASSIGN P V&S V SELECT O RANGE 2 Set O Xfer fn 2 DEVICE INFORMA TION Manufacturer Distributor Model Dev id Ta g Descriptor Message Da[...]

  • Страница 173

    Instruction Manual Appendix J Rev. 1.1 June 1995 Rosemount A nalytical I nc. A Divisi on of Emers on Process Management Appendices J -9 World Class 300 0 DEVICE SETUP PV PV AO PV LRV PV URV (CONTINUED FROM SHEET 2) Manufacturer Distributor Model Dev id Ta g Descriptor Message Date Final asmbly num Snsr s/n Fld dev rev Hardware rev Software rev Univ[...]

  • Страница 174

    Instruction Manual Appendix J Rev. 1.1 June 1995 J-10 Appendices Rosemount Analyt ical Inc. A Division of Em erson Process Management World Class 300 0 TROU BLESHOOTI NG J-8 OVER VIEW If the HART Comm unicator f ails to f unction properl y, verif y that the unit's batter y pack and mem ory module ar e correc tly as sem bled to the comm unicato[...]

  • Страница 175

    Instruction Manual Appendix J Rev. 1.1 June 1995 Rosemount A nalytical I nc. A Divisi on of Emers on Process Management Appendic es J -11 World Class 300 0 DOES HART UNIT HA VE POWER ? DOES HART UNIT INDICA TE BA TTERY POWER GOOD ? IS HART UNIT BEING USED "ON-LINE" ? IS HART UNIT CONFIGURED FOR IFT? IS IFT POWERED ? IS IFT EXPERIENCING F [...]

  • Страница 176

    Instruction Manual Appendix J Rev. 1.1 June 1995 J-12 Appendices Rosemount Analyt ical Inc. A Division of Em erson Process Management World Class 300 0 NO NO NO NO NO NO YES YES YES YES YES YES > IS LOAD RESIST ANCE 250 OHMS ? (CONTINUED FROM SHEET 1 OF 2) CONNECT THE HART UNIT TO THE 4-20 mA SIGNAL LOOP . REFER TO SECTION 2. IF LOAD RESIST ANCE[...]

  • Страница 177

    Instruction Manual Appendix J Rev. 1.1 June 1995 Rosemount A nalytical I nc. A Divisi on of Emers on Process Management Appendic es J -13 World Class 300 0 RETURNING EQUIPMENT TO THE FA CTORY J-10 If f actor y rep air of def ective equipm ent is r e- quired, pr oceed as follo ws: a. Sec ure a r eturn aut horiza tion num ber from a Rosem ount Ana ly[...]

  • Страница 178

    Instruction Manual Appendix J Rev. 1.1 June 1995 J-14 Appendices Rosemount Analyt ical Inc. A Division of Em erson Process Management World Class 300 0[...]

  • Страница 179

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 Rosemount Anal ytical Inc. A Division of Emerson Process Management Appendices 9-1 World Class 300 0 SECTION 9 INDEX This index is an alphab etized listing of parts , term s, and proc edures having t o do with the H az- ardous Area Ox ygen/Com bustibles Tr ansmitter . Every item liste d in th is i[...]

  • Страница 180

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 9-2 Index Rosemount Anal ytical Inc. A Division of Emerson Process Management World Class 300 0 Pushbutto n Regu lator, 4-5 Q Quick Referenc e Chart, 5-3 R Referenc e Air, 1-1, 2-8, 2-22 S Semiautom atic Cal ibratio n, 2-23, 4-2, 4-6 SETUP Sub-M enu, 5-4 Status Li ne, 5-3 Stop Val ve, 1-7 T TGH , [...]

  • Страница 181

    3573 365 6 / 7-02 RO SEMOUNT WA RRA NTY Rosem ount warrants that the equipm ent m anufac tured and s old b y it will, upon sh ipm ent, be free of def ects in workm anship or m aterial. S hould any fail ure to c onform to this war ranty b ecom e ap- parent duri ng a per iod of one year after th e date of s hipm ent, Rosem ount shall, upon prom pt wr[...]

  • Страница 182

    Instruction Manual IB-106-300NH Re v. 4.2 July 2002 © Rosemount Anal ytical Inc. 2002 Emerson Process Management Rosemount A nal ytical Inc. Process A nal ytic Division 1201 N. Main St. Orrville, OH 44667-0901 T (330) 682-9010 F (330) 684-4434 E gas.csc@emers onprocess.com AS I A - P AC I F I C Fisher-Rosemount Singapore Private Ltd. 1 Pandan Cres[...]