Cleveland Range KGL-40-TSH, KGL-40, KGL-40-T, KGL-40SH инструкция обслуживания

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42

Идти на страницу of

Хорошее руководство по эксплуатации

Законодательство обязывает продавца передать покупателю, вместе с товаром, руководство по эксплуатации Cleveland Range KGL-40-TSH, KGL-40, KGL-40-T, KGL-40SH. Отсутствие инструкции либо неправильная информация, переданная потребителю, составляют основание для рекламации в связи с несоответствием устройства с договором. В законодательстве допускается предоставлении руководства в другой, чем бумажная форме, что, в последнее время, часто используется, предоставляя графическую или электронную форму инструкции Cleveland Range KGL-40-TSH, KGL-40, KGL-40-T, KGL-40SH или обучающее видео для пользователей. Условием остается четкая и понятная форма.

Что такое руководство?

Слово происходит от латинского "instructio", тоесть привести в порядок. Следовательно в инструкции Cleveland Range KGL-40-TSH, KGL-40, KGL-40-T, KGL-40SH можно найти описание этапов поведения. Цель инструкции заключается в облегчении запуска, использования оборудования либо выполнения определенной деятельности. Инструкция является набором информации о предмете/услуге, подсказкой.

К сожалению немного пользователей находит время для чтения инструкций Cleveland Range KGL-40-TSH, KGL-40, KGL-40-T, KGL-40SH, и хорошая инструкция позволяет не только узнать ряд дополнительных функций приобретенного устройства, но и позволяет избежать возникновения большинства поломок.

Из чего должно состоять идеальное руководство по эксплуатации?

Прежде всего в инструкции Cleveland Range KGL-40-TSH, KGL-40, KGL-40-T, KGL-40SH должна находится:
- информация относительно технических данных устройства Cleveland Range KGL-40-TSH, KGL-40, KGL-40-T, KGL-40SH
- название производителя и год производства оборудования Cleveland Range KGL-40-TSH, KGL-40, KGL-40-T, KGL-40SH
- правила обслуживания, настройки и ухода за оборудованием Cleveland Range KGL-40-TSH, KGL-40, KGL-40-T, KGL-40SH
- знаки безопасности и сертификаты, подтверждающие соответствие стандартам

Почему мы не читаем инструкций?

Как правило из-за нехватки времени и уверенности в отдельных функциональностях приобретенных устройств. К сожалению само подсоединение и запуск Cleveland Range KGL-40-TSH, KGL-40, KGL-40-T, KGL-40SH это слишком мало. Инструкция заключает ряд отдельных указаний, касающихся функциональности, принципов безопасности, способов ухода (даже то, какие средства стоит использовать), возможных поломок Cleveland Range KGL-40-TSH, KGL-40, KGL-40-T, KGL-40SH и способов решения проблем, возникающих во время использования. И наконец то, в инструкции можно найти адресные данные сайта Cleveland Range, в случае отсутствия эффективности предлагаемых решений. Сейчас очень большой популярностью пользуются инструкции в форме интересных анимаций или видео материалов, которое лучше, чем брошюра воспринимаются пользователем. Такой вид инструкции позволяет пользователю просмотреть весь фильм, не пропуская спецификацию и сложные технические описания Cleveland Range KGL-40-TSH, KGL-40, KGL-40-T, KGL-40SH, как это часто бывает в случае бумажной версии.

Почему стоит читать инструкции?

Прежде всего здесь мы найдем ответы касательно конструкции, возможностей устройства Cleveland Range KGL-40-TSH, KGL-40, KGL-40-T, KGL-40SH, использования отдельных аксессуаров и ряд информации, позволяющей вполне использовать все функции и упрощения.

После удачной покупки оборудования/устройства стоит посвятить несколько минут для ознакомления с каждой частью инструкции Cleveland Range KGL-40-TSH, KGL-40, KGL-40-T, KGL-40SH. Сейчас их старательно готовят или переводят, чтобы они были не только понятными для пользователя, но и чтобы выполняли свою основную информационно-поддерживающую функцию.

Содержание руководства

  • Страница 1

    Operators Manual Installation, Operation & Service Gas Floor Model Kettles MODELS : Stationary - KGL-40, KGL-60, KGL-80, KGL-100 Tilting - KGL-40-T , KGL-60-T , KGL-80-T Short Series - KGL-40-SH, KGL-60-SH, KGL-40-TSH KGL-40 KGL-40-T KGL-40SH SE95003-1 Rev . 1 1333 East 179th St., Cle v eland, Ohio , U .S .A. 44110 Phone: (216) 481-4900 F ax: ([...]

  • Страница 2

    FOR THE USER W ARNING : Improper installation, adjustment, alteration, ser vice or maintenance can cause proper ty damage, injury or death. Read the installation operating and maintenance instructions thoroughly bef ore installing or ser vicing this equipment. FOR YOUR SAFETY DO NO T ST ORE OR USE GASOLINE OR ANY O THER FLAMMABLE LIQUIDS AND V APOU[...]

  • Страница 3

    T ABLE OF CONTENTS Installation Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Shipping Damage Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 V entilation . . . . .[...]

  • Страница 4

    1 INSPECTION Before unpacking visually inspect the unit for evidence of damage during shipping. If damage is noticed, do not unpack the unit, follow shipping damage instructions. SHIPPING DAMAGE INSTRUCTIONS If shipping damage to the unit is discovered or suspected, observe the following guidelines in preparing a shipping damage claim. 1. Write dow[...]

  • Страница 5

    2 ELECTRICAL ENSURE THE ELECTRICAL SUPPL Y MA TCHES THE KETTLE'S REQUIREMENTS AS ST A TED ON THE RA TING LABEL. A cord and plug ar e supplied with the unit. Simply plug the unit into any grounded outlet rated for a minimum of 10 amps. The wiring diagram is located on the back of the console access panel. W ARNING: Electrical Grounding Instruct[...]

  • Страница 6

    3 Specification Drawing - Stationary , KGL-40, KGL-60, KGL-80, KGL-100 NO TES : Clev eland Range reserves right of design improvement or modification, as warranted. Many regional, state and local codes exist and it is the responsibility of the o wner and installer to comply with the codes. Installation of backflow pre venters, v acuum breakers and [...]

  • Страница 7

    4 Specification Drawing - Tilting, KGL-40-T , KGL-60-T , KGL-80-T NO TES : Clev eland Range reserves right of design improvement or modification, as warranted. Many regional, state and local codes exist and it is the responsibility of the o wner and installer to comply with the codes. Installation of backflow pre venters, v acuum breakers and other[...]

  • Страница 8

    5 Specification Drawing - Short Series, KGL-40-SH, KGL-60-SH, NO TES : Clev eland Range reserves right of design improvement or modification, as warranted. Many regional, state and local codes exist and it is the responsibility of the o wner and installer to comply with the codes. Installation of backflow pre venters, v acuum breakers and other spe[...]

  • Страница 9

    6 Specification Drawing - Short Series, KGL-40-TSH SPECIFICA TIONS NOTES FOO T LOCA TION & FLOOR DRAIN DET AIL FLANGED FOO T DET AIL 9/16" 14 mm 120º TYP 1" (25 mm) MAX. ADJUSTMENT 1 5/8" (42 mm) Ø 7/16" (11 mm) Ø 3 HOLES ON 3 1/8" (80 mm) Ø B.C.D. 4 7/8" 124 Ø mm NO TES : Clev eland Range reserves right of de[...]

  • Страница 10

    7 OPERA TING INSTRUCTIONS 3 4 5 2 1 7 5 8 10 9 6 ITEM # DESCRIPTION FUNCTION 1. Low W ater Indicator Light (Red) When lit, indicates that the kettle is low on water and will not operate in this condition (see RESERVOIR FILL PROCEDURES on page #28. 2. On-Off Switch/ T urns kettle ON/OFF and allows the operator to adjust the kettle Solid State temper[...]

  • Страница 11

    8 OPERA TING THE KETTLE DO NO T A TTEMPT T O OPERA TE THIS APPLIANCE DURING A PO WER F AILURE. KEEP APPLIANCE AND AREA FREE AND CLEAR OF COMBUSTIBLES. DO NO T LEAN ON OR PLA CE OBJECTS ON KETTLE LIP . SERIOUS INJUR Y COULD RESUL T IF KETTLE TIPPED O VER, SPILLING HOT CONTENTS. IF Y OU ARE COOKING AN EGG OR MILK PRODUCT , DO NO T PRE-HEA T KETTLE. 1[...]

  • Страница 12

    9 CARE AND CLEANING Y our kettle must be cleaned regularly to maintain its fast, efficient cooking performance, and to ensure its continued safe, r eliable operation. W ARNING: Do not use chloride base detergents. There is a gr owing number of non-chloride cleaners available. If unsure of the cleaners chlorine content consult the supplier . Also av[...]

  • Страница 13

    10 WRAP COVERS TO P LEFT SIDE FRONT RIGHT SIDE BACK KETTLE T OP FRONT LEFT SIDE RIGHT SIDE B A CK KGL-40 KE01479 -X KE53483-4 KE54253 -X KE01432 -X KE02186-1 KGL-60 KE01479-1 KE53483-5 KE54253-1 KE01432-1 KE02186-2 KGL-80 KE01479-2 KE53483-6 KE54253-2 KE01432-2 KE02186-3 KGL-100 KE01479-3 KE53483-7 KE54253-3 KE01432-3 KE02186-4 KGL-40-T KE01479 -X [...]

  • Страница 14

    11 PRESSURE RELIEF ASSEMBL Y 6 5 4 2 3 8 7 ITEM NO . P ART NO . DESCRIPTION QTY . PRESSURE RELIEF V AL VE ASSEMBLIES 1. KE01450 FOR ASME KETTLES (INCLUDES #2-6) 1 KE01450-1 FOR CE KETTLES (INCLUDES #2-6) 1 2. F A05049 MALE CONNECTOR, 1/2" PIPE - 1/4" TUBE 1 3. FI00151 STREET ELBOW , 90°, 1/2", BRASS 2 4. FI00178 TEE, 1/2" FPT ,[...]

  • Страница 15

    12 HINGE ASSEMBL Y 1 5 3 2 13 12 6 4 7 11 8 10 9 9 ITEM NO . P AR T NO . DESCRIPTION QTY . 1. - 11 SE00120-1 HINGE ASSEMBL Y - KGL-40/T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 SE00120-2 KGL-60/T , KGL-80/T , KGL-40-T/SH . . . . . . . . . . . . . . . .1 SE00120-3 KGL-100/T , KGL-60-T/SH . . . . . . . . . . . . . . . [...]

  • Страница 16

    13 ELECTRICAL COMPONENT BOX ITEM ON. P ART NO . DESCRIPTION QTY . KE01422 ELECTRICAL CONTROL BOX ASSEMBL Y . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 KE53439 COMPONENT BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 KE53440 COVER, COMPONENT BOX . . . . . . . . . . . . . . . . . . . [...]

  • Страница 17

    14 3 4 5 6 2 For the following units with covers KGL-40-T KGL-60-T KGL-80-T For the following units with or with-out covers KGL-40-TSH For the following units with-out covers KGL-40 KGL-80 KGL-40-SH KGL-60 KGL-100 KGL-60-SH 1 TRUNNION ASSEMBL Y ITEM P ART DESCRIPTION QTY . NO . NO . 1. KE00354 TRUNNION BEARING ASSEMBL Y . . . . . .1 2. KE00351 TRUN[...]

  • Страница 18

    15 GAS CONTROL ASSEMBL Y 1 16 17 18 19 20 21 31 32 33 34 22 23 24 8 9 10 2 3 30 35 29 4 5 6 4 7 11 13 14 12 15 25 25 26 27 22 28 28 29 30 Stationary Models Tilting Models 34 Air Blower Primary Air Orifice Secondary Air Orifice Gas Orifice Ignitor Burner Gas Valve Shut-Off Valve[...]

  • Страница 19

    16 GAS CONTROL ASSEMBL Y ITEM ON. P ART NO . DESCRIPTION QTY . 1. KE53441 BLOWER, 115V , 60 HZ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 KE53441-1 BLOWER, 220V , 50 HZ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 2. KE54420 AIR INT AKE W ASHER[...]

  • Страница 20

    17 GEARBOX ASSEMBL Y 40 41 25 42 26 27 28 39 4 5 6 5 7 5 6 5 4 8 25 15 14 1 10 2 3 9 11 12 13 16 17 18 19 20 21 22 32 30 32 31 24 23 24 23 36 34 33 35 37 38[...]

  • Страница 21

    18 GEARBOX ASSEMBL Y ITEM NO . P ART NO . DESCRIPTION QTY . 1. KE52836-2 TIL T SHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 2. KE50315 WORM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 3. F A95005 TENSION PIN . . . . . . . . . . . . . . .[...]

  • Страница 22

    19 CONSOLE CONTROLS ITEM NO . P ART NO . DESCRIPTION QTY . 1. KE50504 SWITCH, TOGGLE (USED PRIOR TO JANUARY 2000) . . . . . . . . . . . . . . . . . . .1 2. SK50062 RUBBER BOOT (USED PRIOR TO JANUARY 2000) . . . . . . . . . . . . . . . . . . . . .1 3. SE00114 POTENTIOMETER WITH ON/OFF SWITCH, C/W ITEM #4 . . . . . . . . . . . . . . . . .1 KE50988-2 [...]

  • Страница 23

    20 MAINTENANCE INSPECTION AND MAINTENANCE CHECKLIST Cleveland Range equipment requir es little preventative maintenance. W e do however pr ovide the following chart as a guideline for inspection and maintenance to keep your unit functioning at 100%. INSPECTION AND MAINTENANCE CHECKLIST The following check s should be completed eve r y six months or[...]

  • Страница 24

    21 KETTLE SAFETY INSPECTION CHECKLIST Regular inspection and maintenance of units is essential to obtain trouble fr ee and safe operation of equipment. Inspections must include testing of the pressur e relief valve and checks of the operating system to insure that it has not been alter ed. No safety features designed into the equipment should ever [...]

  • Страница 25

    22 SAFETY THERMOST A T : ✘ Probe removed partially ✘ Probe removed completely ✘ Thermostat electrically bypassed ✔ Probe fully inserted in tube Wiring is properly connected 12 3 Incorrect Installations 1 Safety thermostat probe is not completely inserted into tubing. 2 Safety thermostat probe is r emoved from tubing. 3 Safety thermostat ele[...]

  • Страница 26

    23 GENERAL 1. T o tur n the unit on, turn the switch to the on position. ■ Power is sent to primary side of the 120vac/16vac transformer . ■ Power is sent to the normally closed high limit. ■ From the high limit power is sent to the normally open contacts of the 12VDC relay and the L1 and L2 terminals of the ignition module. 2. From the secon[...]

  • Страница 27

    24 TROUBLESHOOTING GUIDES (continued) PROBLEM: KGL Kettle Won't Heat Does red light come on when unit is first turned on? Does red light go off shortly after unit is turned on? Yes Add water to jacket of Kettle. With the potentiometer set at 10, is 12 VDC at the coil of the relay? No Yes Is 16 VAC measured across Pins 9 and 10 on the controlle[...]

  • Страница 28

    25 TROUBLESHOOTING GUIDES (continued) PROBLEM: KGL Kettle Not Hot Enough With kettle pot empty and temperature knob set at 10, is the temperature of the surface of the pot 260 degrees? Unit is operating properly Yes When unit is cold (room temp) is the pressure gauge in the green? No Vent the kettle per instructions in the manual. No When the unit [...]

  • Страница 29

    26 TROUBLESHOOTING GUIDES (continued) PROBLEM: KGL Kettle Gets Too Hot With the kettle empty and the temperature set at 10, is the surface temp 260-265 degrees? The kettle is working properly. Yes Does the kettle continue to call for heat (green light stays on) when the kettle reaches 260-265 degrees? No Is there supply voltage to the coil of the g[...]

  • Страница 30

    KETTLE VENTING INSTRUCTIONS 1. Remove Access Panel from back of main kettle console. 2. T urn kettle ON and set temperature control to 10 , heat the empty kettle until unit cycles off. 3. V ent kettle by pulling V alve Ring eight to fifteen times, holding valve open for two seconds each time. NOTE : If unit cycles ON, stop venting and wait for kett[...]

  • Страница 31

    RESERVOIR FILL PROCEDURES The kettle's water level must be maintained at the proper level. Under normal operating conditions, the sealed water reservoir should never r equire the addition of water . If the red "low water" light comes on during use (while the kettle is in an upright position), the water level has reached a critically [...]

  • Страница 32

    29 PRESSURE RELIEF V AL VE PERIODIC TESTING Most insurance agencies requir e periodic testing of pressur e relief valves used on pr essure vessels. This procedur e will allow you to safely and quickly test your kettle's pressur e relief valve. W e recommend this test be perfor med twice a year . NOTE: The following instruction is intended for [...]

  • Страница 33

    3. Remove Console Cover and Access Panel. 4. Pull Pressur e Relief V alve Ring open to insur e vessel is not pressurized. 5. Remove 1/4" copper tubing and reducer bushing. 6. Remove Drain Plug cap and allow water to drain. 7. Replace Drain Plug cap and add water until it shows on sight glass. 8. Repeat steps 6 & 7 until water drains clear [...]

  • Страница 34

    31 GAS KETTLE ORIFICE REPLACEMENT Gas Orifice Console Cover "O" Ring Spring Plug 1. Remove Console Cover 2. Remove Plug and Spring 3. Remove Orifice 4. Replace with new Orifice and "O" ring 5. Replace Spring and Plug 6. Replace Console Cover Kettles BTU's per Gas W ater # of Hour T ype Column Orifices KGL-40, 140000 Natural[...]

  • Страница 35

    32 NOTE: Use thread sealant compatible with pr opane gas on all threaded piping connections. 1. Disconnect electrical connection. 2. Shut off main gas supply and disconnect kettle fr om supply line. 3. Remove main kettle CONSOLE CO VER . 4. Remove PLUG and SPRING . 5. Remove GAS ORIFICE and “O” RING . 6. Replace first with new “O” RING and [...]

  • Страница 36

    33 WIRING DIAGRAMS Diagram #1 : Floor Gas K ettle (except KGL-25/T) 110-120 V olts, 60Hz 1 2 3 4 5 7 13 14 15 17 18 19 20 16 6 9 11 10 8 KE90407-E[...]

  • Страница 37

    34 Diagram #1 (continued): Floor Gas K ettle (except KGL-25/T) 110-120 V olts, 60Hz ITEM NO . P ART NO . DESCRIPTION QTY . 1 KE55069-6 SAFETY THERMOST A T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 2 KE53436 AIR PRESSURE SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [...]

  • Страница 38

    35 Diagram #2 (see Diagram #1 f or common par ts): Floor Gas K ettle (except KGL-25/T) 200-240 V olts, 60Hz ITEM NO . P ART NO . DESCRIPTION QTY . 21 KE53838-2 TRANSFORMER 120-24V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 22 KE53441 BLOWER, 115V , 60 HZ . . . . . . . . . . . . . . . . . . . . . . . . . . .[...]

  • Страница 39

    36 Diagram #3 (see Diagram #1 f or common par ts): Floor Gas K ettle (except KGL-25/T) 200-240 V olts, 50Hz ITEM NO . P ART NO . DESCRIPTION QTY . 23 KE53441-1 BLOWER, 220V , 50 HZ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 24 KE53838-2 TRANSFORMER 120-24V . . . . . . . . . . . . . . . . . . . . . . . .[...]

  • Страница 40

    37 ON MARCHE ENCENDIDO ACCESO AN P AUSE, INTERRUPTION P AUSE, INTERRUPTION P AUSA, INTERRUPCION P AUSA, INTERRUZIONE P AUSE, UNTERBRECHUNG RESET RÉENCLENCHER RECONECT AR RESET NULLSTELLEN STOP OF ACTION ARRÊT DE L'ACTION P ARAR FUNCIONAMIENTO ARRESTO OPERAZIONE FUNKTION STOPPEN F AST STOP , EMERGENCY ARRÊT RAPIDE D'URGENCE P ARADA RAPI[...]

  • Страница 41

    38 LOW W A TER NIVEAU BAS DE L'EAU NIVEL DE AGUA BAJO LIVELLO BASSO W ASSERST AND NIEDRIG IGNITION F AILURE P ANNE D'ALLUMAGE F ALLO DE ENCENDIDO MANCA T A ACCENSIONE ZÜNDUNGSFEHLER COOLING REFROIDISSEMENT REFRIGERACION RAFFREDDAMENTO KÜHLUNG MIXER BRIDGE PONT DU MÉLANGEUR PUENTE DE MEZCLADORA MENSOLA MESCOLA TORE MISCHER-BRÜCKE RIGHT[...]

  • Страница 42

    SP ARE P ARTS LIST The following is a spare parts listing of parts that wear during nor mal us or are apt to be misplaced during normal operation. These par ts should be kept on hand to prevent loss time due to a minor problem. P ART NUMBER DESCRIPTION QUANTITY KE00458 KETTLE SOLID ST A TE CONTROL BOX . . . . . . . . . . . . . . . . . . . . . . . .[...]