BRIO 125 инструкция обслуживания

Owner’s manual BRIO 12 5 Nipponia S.A. O NS 001 - EN[...]

1 INTRODUCTION This Owner’s Manual contains basic instructions on how to operate, inspect and maintain your motorcycle. Please read it carefully and thoroughly. Correct ly operating, maintaining and repairing your motorcycle will minimise any possible risks and result in its best performance. The authorised Nipponia service points will be glad to[...]

2 CONTENTS Introduction 1 Contents 2 Safe ty Information 4 Safe riding 4 Protective clothing 5 Vehicle modifications 5 Loading 5 Accessories 6 Warning labels 6 Vehicle Identification 7 Vehicle Description 8 Left view 8 Right view 9 Instruments and controls 10 Main Components 11 Instrument panel 11 Fuel gauge 11 Tachometer 11 High beam light 11 Left[...]

3 CONTENTS Driving 21 Braking 22 Parking 23 Engine Break- in 24 Gear shifting 25 Service and Maintenance 26 Maintenance Schedule 26 Engine oil 27 Engine oil level inspecti on 27 Engine oil replacement 28 Air Cleaner 29 Spark Plug 30 Spark plug inspect ion and replaceme nt 30 Tyres 31 Brakes 32 Brake fluid inspection 32 Front braking 33 Rear braking[...]

4 SAFETY INFORMATI ON Safe riding 1. Always perform t he pre-operation inspection before driving. 2. The motorcycle should not be used by anyone who does not hold a valid driving license. 3. Many accidents involve motorcycles not seen by other drivers, s o please pay attention to the following:  We ar bright coloured cloth es .  Do not drive [...]

5 SAFETY INFORMATI ON Protective clot hing 1. For your safet y, the driver and passenger sh ould both wear helm ets. Use of additional sa fety a pparel (gloves, glasses, protecti ve wear) is recommend ed. 2. Do not wear loose clothing, as it may be caught by the handle levers, the kick starter or the wheels and could lead to an accident. 3. During [...]

6 SAFETY INFORMATI ON distributed on both sides of the motorcycle to avoid imbalance and instability. 3. The tyre pressure must be adapted to the weight of the load and road conditions. 4. Make sure that extra load is securely attached to the vehicle to prevent it from falli ng and b eing lost. 5. Do not hang any load on the handlebars or the suspe[...]

7 VEHICLE IDENTIFICA TI ON The Engine number ( 1 ) is engraved on the left lower part of the engine case. The Frame label (2 ) is located on the middle tube of the frame , under the seat. T he Vehicle identification nu mber-VIN (3) is located on the rear bar of the motorcycle frame, under the seat . You can write your motorcycle ’s identification[...]

8 VEHICLE DESCRIPTIO N Left view 1: Handgrip, 2: Left pillion step, 3: Side stand , 4: Left driver footrest, 5: Gearshift, 6: Helmet hook, 7: Battery / Toolbox case, 8: Seat, 9: Seat loc k[...]

9 VEHICLE DESCRIPTIO N Right view 1: Exhaust muffler, 2: Right pillion step, 3: Right driver footrest, 4: Rear brake pedal, 5: Front turn signal light, 6: Headlight , 7: Kick starter arm, 8: Taillight, 9: Rear turn signal light[...]

10 VEHICLE DESCRIPTIO N Instruments a nd controls 1: Choke lever, 2: Horn button, 3: Turn signal switch, 4: Headlight switch, 5: Dimmer switch, 6: Instrument panel, 7: Throttle grip, 8: Start button, 9 : Main/Ignition switch[...]

11 MAIN COMPONENTS Instrument Pa nel Fuel gauge (1) This gauge indicates the amount of fuel left in the fuel tank. When the hand reaches the F (Full) mark, there are 3.5L in the tank. When it reaches the r ed area, there is about 1L left in the tank and it need s to be refilled. Tachometer (2) This meter displays the current rotation speed of the e[...]

12 MAIN COMPONENTS Incoming call indicator (7) This indicator lights when someone is calling you on your cell ular phone . Odometer (8) This meter displays the accumulated mileage of the motorcycle in km. Speedometer (9) This meter displays the current driving speed in km/h and mph. Controls Main/Ignition switch (1) The main switch is located at th[...]

13 MAIN COMPONENTS Steering lock To lock the steering, turn the handlebars all the way to the left and insert the key in the main switch (1) . Then press down and , while pressing, turn to “ ” pos ition to lock. To unlock the steering, insert the key and turn it to “ ” position. To prevent from theft, always lock the steering when park ed .[...]

14 MAIN COMPONENTS Start button (1) To start the engine, using the starting button , make sure that you sh ift the gear to ne utral and you raise the side stand. Press the start bu tton to start the engine. Light switch (1) It has three positions: “ ● ”, “ ” and “ ” “ ● ”: Headlight, rear light, position li gh t and instrument l[...]

15 MAIN COMPONENTS Horn button (3) Press this button to sound the horn. Dimmer switch (4) Thi s switch controls the headlight beam (with the li ght switch in “ ”position). “ ”: High beam “ ”: Low beam Seat To ope n the seat, first unlock it from the seat lock (at the left side) turning the key clockwise and then lift it up. To close the[...]

16 MAIN COMPONENTS Helmet hook Your motorcycle is provided with two helmet hooks (one for the driver and one for the pillion passenger). To hang your helmet, first open the seat, hang the helmet on the hook (1) , close and lock the seat. To unhang your helmet, open the seat, take the helmet off the hook and lock the seat. Fuel Tank The fuel tank is[...]

17 MAIN COMPON ENTS Fuel Use only 90-97 octane unleaded gasoline. Fuel valve A ball- ty pe valve is located at the left side of the carburettor . It controls or blocks the flow of the gasoline. Turn the handle to position (1) in order to release the gasoline flow. Turn the valve handle to position (2) in order to block the gasoline flow. It is reco[...]

18 DRIVING INSTRUCTIONS Pre-operation Inspe ction Always perform the pre-operation insp ection, before driving your motorcycle. Failure to do so may result in vehicle damage or an accident. The time required to perform the necessary inspection is very sh ort. However, it both en sures your safe driving and, in the long term, saves you time from veh[...]

19 DRIVING INSTRUCTIONS Item Inspection Drive chain - Check condition of the drive cha in - Check lubrication of the drive chain and lubricate if necessary Throttle grip - Check operation of the throttle grip. It should be able to turn sm oothly and be fully opened and closed - Inspect condition and free play of the cable Brake levers - Check wheth[...]

20 DRIVING INSTRUCTIONS A. The start button 1. Turn the main switch to “ ” position 2. Make sure that the shift is turne d to the ne utral gear (the “N” gear indicator lights on the instrument panel). 3. Make sure that the choke lever is closed. 4. Close the throttle completely and do not turn it 5. Press the start button to start the engin[...]

21 DRIVING INSTRUCTIONS Driving 1. Start the engine as previously described 2. Push the vehicle off the main stand, holding the rear brake lever 3. Get on the motorcycle, keeping at least one foot on the ground to su pport and prevent from falling  NOTE: - Review the safety inf ormation contained in t his manual before driving. - Always perform [...]

22 DRIVING INSTRUCTIONS 4. Adjust the rear-view mirrors 5. Shift into 1 st gear 6. Before taking off, turn on the signal light and make sure it is safe to go 7. Release the brake and gradually twist the throttle grip open Braking When you need to brake, close the throttle grip and use both front and rear brakes. Press the brake levers smoothly, gra[...]

23 DRIVING INSTRUCTIONS Parking 1. Switch on the turn signal light in advance and check for approaching vehicles. 2. Close the throttle grip and a pply the brakes slowly, so the br ake light will turn on and warn v ehicles from behind. 3. When the vehicle stops, switch off the turn signal light. 4. Shift the gear to the neutral position. 5 . Turn t[...]

24 DRIVING INSTRUCTIONS Engine Break- In Breaking-in your motorcycle is very important, a s it helps to prolong the life of the en gine. The break- in period is the first 1000km. During the period from 0 to 500km, d riving speed should not exceed 40km/h, while from 500 to 1000km it should not exceed 50km/h. During the engine break -in period do not[...]

25 DRIVING INSTRUCTIONS Gear shifting Two shifting modes can be used on your motorcycle. The fi rst shifting mode (A) can be used when your motorcycle is parked and the second sh ifting mode (B) when your motorcycle is on driving mode. When your motorcycle is stopp ed, e.g. on the traffic light you can shift the neutral gear directly from the 4 th [...]

26 SERVICE AND MAINTENA NCE Maintenance Schedule Item Period of maintenance in km First 1000 First 2500 Eve ry 5 000 Every 10 000 Every 15 000 Carburettor (idle speed) A A A Throttle free-play I I Spark plug I I I R Valve clearance I I Air filter element I C R Fuel system I I Fasteners-bolts-screws-nuts I I Battery I I I Brake free-play I I Braking[...]

27 SERVICE AND MAINTENA NCE Engine oil This motorcycle should use four -stroke engine oi l. There is no need for any additives. Do not use common oil, vege table oil or castor oil. The viscosity of the engine oil varies according to local average environmental temperature. You sh ould choose the right viscosity or grade of oil for diff erent temper[...]

28 1: Drain bolt , 2: Seal 3: Oil screen sprin g , 4: Oil screen SERVICE AND MAINTENA NCE Engine oil replacement The qu ality of the engine oil is the main factor that affects the life of the engine. Engine oil must be replaced at prescribed servic e intervals. Oil replacement mus t be carried out when the en gine is warm, and with the motorcycle i[...]

29 SERVICE AND MAINTENA NCE 5. Inspect the drain bolt, se al, oil screen spring, oil screen and confirm that they are in good condition. Then re-assemble them as shown and tighten the drain bolt. 6. Pour 0.9L of new oil into the crankcase from the filling port and then tighten the oil scale plug. 7. Start the engine and run it at idle for several m[...]

30 SERVICE AND MAINTENA NCE 3. Clean or replace filter element. 4. Clean the air cleaner case and cover. Re -install the air cleaner in reverse order. Spark Plug Recommended spark plug for standard us e: CR7HSA (NGK). Recommended spark plug in cold temperatures (below 5 o C) : CR6HSA (NGK) Spark plug inspection and replacement 1. Take the sp ark pl[...]

31 1: Wear mark SERVICE AND MAINT ENAN CE 5. Put on the spark plug cap. Tyres The inflated tyre pressure must be checked daily and regulated according to the foll owing table. Cracks, damage, and wear on the tyres cause unsteady steering or even tyre blow-out. Note that tyre pressure is measured with cold tyres. Not e: 1 bar = 1 kg f /cm 2 = 100 kP[...]

32 SERVICE AND MAINT ENAN CE Brakes This motorcycle is equipped with hydraulic disk type front brake and rear brake. Periodic m a i n t e n a n c e and adjustment of the braking system should be performed to prevent accidents. Front brake pump Rear brake pump Brake fluid inspection Frequently scheduled inspections of hydraulic fluid level and wear [...]

33 SERVICE AND MAINT ENAN CE 1. Remove the reservoir cap, pad and diaphragm for the front brake ( 3 , 4 , 5) or the reservoir cap (3) from the rear brake pump. 2. Add DOT3 or DOT4 brak e fluid from a sealed closed container into the reservoir un til the fluid level is at the MAX mark (4) or (6) 3. Reinstall the reservoir pad, reservoir c ap and ha [...]

34 1: Front brake lev er SERVICE AND MAINTENA NCE The free-play of the front brake lever is 10-20mm. If the free play of the brake lever is exces sive (>20-30mm) and the brake pad wear is within its specified li mits, air may be tr apped in the braking system. It must be expelled. Take your motorcycle to an aut horized Nipponia service point for[...]

35 1: Wear mark SERVICE AND MAINTENA NCE Wear condition of the brake Wear condition of brake pads varie s according to the use of the vehicle, riding style and road conditions. Generally spea king, the brake pads may wear faster when driving on wet and dirty roads. Brake pad wear should be checked at every scheduled maintenance. In a hydraulic brak[...]

36 1: Battery 2: Min mark 3: Max mark 4: Filling ports SERVICE AND MAINTENA NCE 3. Battery poles erode easily. Brush them clean with a needle brush then apply a film of Vaseline or grease. 4. When installing the battery, terminal bolts must be screwed tightly. Battery removal 1. Remove the cover screw and open the battery case cover. 2. Disconnect [...]

37 SERVICE AND MAINTENA NCE Electric fuse The fuse is located in the battery case and can withstand up to 1 0 A. The fuse can be rendered useless due to ove rloadi ng of the electrical system or short circuiting . Switch off the main switch (turn to “ ” position) in advance to avoid a short circuit when replacing and/or inspecting a fuse. Clutc[...]

38 SERVICE AND MAINTENA NCE 3. Tighten the fixing nut, by keeping the position of the adjusting screw unchanged. 4. Test the condition of the clutch by shifting gears for several times. If the problem still exists you should visit an authorised Nipponia service point. Drive chain The drive chain must be inspected and lubricated according to the mai[...]

39 SERVICE AND MAINTENA NCE Drive chain adjustment 1. Loosen the nut of the rear axle. 2. If the drive chain is loose, ti ghten the adjusting nut (4) 3. If the drive chain is too tight, unscrew (loosen ) the a djusting nut (4) 4. You must ensure that the end of the left and the right chain adjus ter are aligned with the marks of the rear fork (2) .[...]

40 SERVICE AND MAINTENA NCE Adjustment of the rear brake light switc h The switch of the rear brake must be adjusted, in order for the brake light to come on when you press the brake pedal. The free play of the brake pedal must be adjusted before the adjustment of the brake switch. 1. Turn the ignition switch to “ON” position. 2. Turn the adjus[...]

41 CARE AND STORAG E GUI DE Long-term storag e When stored for a long time, your motorcyc le mus t be protected against moisture, sunlight and rain. Before storing, the following steps should be taken: 1. Replace the engine oil. 2. Drain the fuel completely out of the fuel tank and carburet tor and fill the fuel tank with anti -rust fluid. 3. Disco[...]

42 CARE AND ST ORAGE GUIDE Cleaning Cleaning the motorcycle pe riodically will help keeping the p ainting coat bright. 1. The motorcycle should be washed after it is stored in order to wash off the accumulated dust. The plastic parts should be cleaned with a cl oth or spon ge using a neutral cleaning agent. 2. After drying, let the engine run at id[...]

43 SPECIFICATIONS Brio 12 5 Item Data Item Data Overall length (mm) 1900 Displacement (ml) 12 0 Overall width (mm ) 720 Max Power (kW/rpm) 6.0 / 80 00 Overall height (mm) 1080 Max Torque (Nm /rpm) 8.4 / 55 00 Wheel base (mm) 1 230 Idling speed 1400±14 0 Weight with oil and fuel (kg) 94 Fuel consumption at 30km/h speed (L/100km) ≤ 1.4 Max. load ([...]

44 WIRING DIAGRAM[...]