Русский dropdown-ico

ATS CyberChiller Series инструкция обслуживания

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

Идти на страницу of

Похожие руководства по эксплуатации

Хорошее руководство по эксплуатации

Законодательство обязывает продавца передать покупателю, вместе с товаром, руководство по эксплуатации ATS CyberChiller Series. Отсутствие инструкции либо неправильная информация, переданная потребителю, составляют основание для рекламации в связи с несоответствием устройства с договором. В законодательстве допускается предоставлении руководства в другой, чем бумажная форме, что, в последнее время, часто используется, предоставляя графическую или электронную форму инструкции ATS CyberChiller Series или обучающее видео для пользователей. Условием остается четкая и понятная форма.

Что такое руководство?

Слово происходит от латинского "instructio", тоесть привести в порядок. Следовательно в инструкции ATS CyberChiller Series можно найти описание этапов поведения. Цель инструкции заключается в облегчении запуска, использования оборудования либо выполнения определенной деятельности. Инструкция является набором информации о предмете/услуге, подсказкой.

К сожалению немного пользователей находит время для чтения инструкций ATS CyberChiller Series, и хорошая инструкция позволяет не только узнать ряд дополнительных функций приобретенного устройства, но и позволяет избежать возникновения большинства поломок.

Из чего должно состоять идеальное руководство по эксплуатации?

Прежде всего в инструкции ATS CyberChiller Series должна находится:
- информация относительно технических данных устройства ATS CyberChiller Series
- название производителя и год производства оборудования ATS CyberChiller Series
- правила обслуживания, настройки и ухода за оборудованием ATS CyberChiller Series
- знаки безопасности и сертификаты, подтверждающие соответствие стандартам

Почему мы не читаем инструкций?

Как правило из-за нехватки времени и уверенности в отдельных функциональностях приобретенных устройств. К сожалению само подсоединение и запуск ATS CyberChiller Series это слишком мало. Инструкция заключает ряд отдельных указаний, касающихся функциональности, принципов безопасности, способов ухода (даже то, какие средства стоит использовать), возможных поломок ATS CyberChiller Series и способов решения проблем, возникающих во время использования. И наконец то, в инструкции можно найти адресные данные сайта ATS, в случае отсутствия эффективности предлагаемых решений. Сейчас очень большой популярностью пользуются инструкции в форме интересных анимаций или видео материалов, которое лучше, чем брошюра воспринимаются пользователем. Такой вид инструкции позволяет пользователю просмотреть весь фильм, не пропуская спецификацию и сложные технические описания ATS CyberChiller Series, как это часто бывает в случае бумажной версии.

Почему стоит читать инструкции?

Прежде всего здесь мы найдем ответы касательно конструкции, возможностей устройства ATS CyberChiller Series, использования отдельных аксессуаров и ряд информации, позволяющей вполне использовать все функции и упрощения.

После удачной покупки оборудования/устройства стоит посвятить несколько минут для ознакомления с каждой частью инструкции ATS CyberChiller Series. Сейчас их старательно готовят или переводят, чтобы они были не только понятными для пользователя, но и чтобы выполняли свою основную информационно-поддерживающую функцию.

Содержание руководства

  • Страница 1

    (©October , 2006) CyberChiller Series Installation, Operation & Maintenance Manual[...]

  • Страница 2

    (©October , 2006) CyberChiller Series Installation, Operation & Maintenance Manual MODEL NOMENCLA TURE CCH-330-D-AR OHS = Overhead System C C H = CyberChiller System VF S = V ertical Floor System FCS = Floor Console System GPS = Glycol Pump System C O S = CyberONE System MCS = Modular Cyber System Nominal Capacity in 1,000’ s of BTU/Hr A R =[...]

  • Страница 3

    (©October , 2006) CyberChiller Series Installation, Operation & Maintenance Manual 1. 0 Introduction ....................................... 1-1 1.1 General ...................................................... 1 - 1 1. 2 Product Description ................................... 1 - 1 1.2.1 Capabilities and Features .......................... 1[...]

  • Страница 4

    (©October , 2006) CyberChiller Series Installation, Operation & Maintenance Manual ii List of Figure s Figure 1- T ypical Layout ........................................ 1 - 2 Figure 2- T ypical Installation .................................. 2 - 1 Figure 3- T ypical Piping Air Cooled Systems ......... 2 - 3 Figure 4- T ypical Piping W ater/Gl[...]

  • Страница 5

    (©October , 2006) CyberChiller Series Installation, Operation & Maintenance Manual 1-1 1. 0 INTRODUCTION 1.1 General Congratulations, the CyberChiller™ floor mounted liquid chiller system covered by this manual is de- signed and manufactured by S tulz Air T echnology Systems, Inc. (SA TS) using the latest, state-of-the-art control technology[...]

  • Страница 6

    (©October , 2006) CyberChiller Series Installation, Operation & Maintenance Manual 1.2.3 General Design The CyberChiller is divided into 3 areas; a pump section, a refrigeration section and an electrical section. The housing is a frame type construction. Figure 1 depicts the internal layout of the unit and the location of the major components.[...]

  • Страница 7

    (©October , 2006) CyberChiller Series Installation, Operation & Maintenance Manual cycle, one scroll remains stationary while the other scroll orbits around the first. As this motion occurs, gas is drawn into the scrolls and moved in increasingly smaller pockets toward the center . At this point, the gas, now compressed to a high pressure, is [...]

  • Страница 8

    (©October , 2006) CyberChiller Series Installation, Operation & Maintenance Manual 1-4 2-Y ear S tandard Limited W arranty: S tulz Air T echnology Systems, Inc., warrants to the original buyer of it s products that the goods are free from defects in material and workmanship. S tulz Air T echnology Systems, Inc.’s obligation under this warran[...]

  • Страница 9

    (©October , 2006) CyberChiller Series Installation, Operation & Maintenance Manual 1-5 Optional Limited Extended W arranty (5 Y ears T otal) Stulz Air Technology Systems, Inc., warrants to the original buyer of its product that the compressor(s) listed below are warranted for parts replacement (not including labor) for extended period of 4 yea[...]

  • Страница 10

    (©October , 2006) CyberChiller Series Installation, Operation & Maintenance Manual 1-6 1.4 Safety 1.4.1 General S tulz Air T echnology Systems, Inc. uses NOTES along with CAUTION and W ARNING symbols through- out this manual to draw your attention to important operational and safety information. A bold text NOTE marks a short message in the in[...]

  • Страница 11

    (©October , 2006) CyberChiller Series Installation, Operation & Maintenance Manual 1-7 CAUTION All personnel working on or near equipment should be familiar with hazards associated with electrical maintenance. Safety placards/stick- ers have been placed on the unit to call atten- tion to all personal and equipment damage haz- ard areas. CAUTIO[...]

  • Страница 12

    (©October , 2006) CyberChiller Series Installation, Operation & Maintenance Manual 2-1 2. 0 INST ALLA TION 2.1 Receiving the Equipment Y our CyberChiller system has been tested and inspected prior to shipment. T o ensure that your equipment has been received in excellent condition, make a visual inspection of the equipment immedi- ately upon d[...]

  • Страница 13

    (©October , 2006) CyberChiller Series Installation, Operation & Maintenance Manual 2-2 The following general requirements should be consid- ered during installation: NOTE Equipment must be level to operate properly . 2.4.1 Indoor Equipment The CyberChiller system uses a frame and panel construction for unit rigidity and full service accessibil[...]

  • Страница 14

    (©October , 2006) CyberChiller Series Installation, Operation & Maintenance Manual 2-3 2. 5 Piping Connections 2.5.1 Process Supply Fluid Lines Coolant fluid supply and return lines are connected from the equipment being cooled to the CyberChiller via copper sweat fittings provided in the pump section. 2.5.2 Refrigerant 2.5.2.1 Split Air Coole[...]

  • Страница 15

    (©October , 2006) CyberChiller Series Installation, Operation & Maintenance Manual 2-4 NOTE In the following (3) charts, the line sizes repre- sent the sizing for individual refrigeration circuits. CyberChiller units have two separate pairs of re- frigeration lines. (One per compressor .) *Equivalent Ft. accounts for the linear pipe length as [...]

  • Страница 16

    (©October , 2006) CyberChiller Series Installation, Operation & Maintenance Manual 2-5 W ARNING Glycol is hazardous. Consult the manufacturer's MSDS for detailed safety information. CAUTION When installing and filling the water/glycol loop all air must be bled from the piping system and the piping system must be cleaned prior to operating[...]

  • Страница 17

    (©October , 2006) CyberChiller Series Installation, Operation & Maintenance Manual 2-6 CKT BKR) for circuit protection. The unit's nameplate is located inside the cabinet within the electrical box. NOTE If the nameplate states MAX FUSE/CKT BKR, it is required to utilize fuses or HACR type cir- cuit breakers to protect the system. Other pr[...]

  • Страница 18

    (©October , 2006) CyberChiller Series Installation, Operation & Maintenance Manual 2-7 Each unit is provided with main power and control terminal positions for connection of the field-wiring. The opening for the conduit is located in the floor of the cabinet. A label stating "MAIN POWER INPUT" is in close proximity . The main power w[...]

  • Страница 19

    (©October , 2006) CyberChiller Series Installation, Operation & Maintenance Manual 2-8 2.6.4.1 Air-Cooled Split System Remote Condenser See Figure 7. Systems equipped with a remote condenser require field wiring between the evaporator system and the remote condenser . Refer to the wiring diagram supplied with the condenser (typically located i[...]

  • Страница 20

    (©October , 2006) CyberChiller Series Installation, Operation & Maintenance Manual 2-9 2.7 System Settings and Adjustment s 2.7.1 Chilled W ater Supply Charging Procedures (Evaporator Side) 2.7.1.1 Pump Start-Up Fill the system with potable water before turning the pump on. These pumps are not self-priming, so it is important that there is a p[...]

  • Страница 21

    (©October , 2006) CyberChiller Series Installation, Operation & Maintenance Manual 2-10 2. Open the vent valve at highest point of the system. 3. Open the water source and run until the water solution is discharging from the vent with minimal signs of foaming due to air in the system. 4. Allow pump to run until 30 psig is indicated on the pres[...]

  • Страница 22

    (©October , 2006) CyberChiller Series Installation, Operation & Maintenance Manual CAUTION A proper vacuum must be drawn on the refriger- ant system prior to charging. If this is not done the refrigerant will combine with the moisture in the pipes to form an acid that will eventually cause compressor failure. FINE TUNING THE SYSTEM CHARGE 2.7.[...]

  • Страница 23

    (©October , 2006) CyberChiller Series Installation, Operation & Maintenance Manual 2-12 CAUTION POE oil is used in systems with R-407C refrigerant. POE oil quickly absorbs moisture when exposed to air. High POE oil moisture levels react with refrigerant to form acid, which results in system contamination. Keep entire system sealed as much as p[...]

  • Страница 24

    (©October , 2006) CyberChiller Series Installation, Operation & Maintenance Manual 2.7.6 Head Pressure Controls 2.7.6.1 Air-Cooled Systems 2.7.6.1.1 Condenser Fan Speed Remote air-cooled condensers use variable speed condenser motor control to maintain head pressure. The variable speed motor is located closest to the header end of the condense[...]

  • Страница 25

    (©October , 2006) CyberChiller Series Installation, Operation & Maintenance Manual 2.8.2 Saturated Refrigerant Pressure T ables The following refrigerant vapor pressure tables are provided for reference. (Saturated V apor) (Saturated Liquid) R-22 Refrigerant Temp. Pressure (°F) (psig) 2 0 43.2 2 2 45.5 2 4 47.8 2 6 50.2 2 8 52.6 3 0 55.1 3 2 [...]

  • Страница 26

    (©October , 2006) CyberChiller Series Installation, Operation & Maintenance Manual 3-1 3.0 ST ART -UP/COMMISSIONING 3.1 Operation For new installations, ensure the unit is ready to operate by going through the Checklist for Completed Installation, located in Appendix A, prior to start-up. NOTE A Warranty Registration and S tart-Up Checklist is[...]

  • Страница 27

    (©October , 2006) CyberChiller Series Installation, Operation & Maintenance Manual supplied to the equipment. The flow switch senses the coolant flow in the system. When the pump is operat- ing, the coolant flow in the piping actuates the flow switch. The switch will signal the system controller to disable compressors and expansion valves and [...]

  • Страница 28

    (©October , 2006) CyberChiller Series Installation, Operation & Maintenance Manual 4-1 4. 0 MAINTENANCE/REP AIRS 4.1 Periodic General Maintenance Systematic, periodic general maintenance of the CyberChiller unit is recommended for optimum system performance. General maintenance should include, but is not limited to the following: tightening el[...]

  • Страница 29

    (©October , 2006) CyberChiller Series Installation, Operation & Maintenance Manual 4-2 4. 2 T roubleshooting W ARNING Turn off all power to the unit before conducting any troubleshooting procedures, unless the procedure specifi- cally requires the system to operate. Keep hands, clothing and tools clear of the electrical terminals and rotating [...]

  • Страница 30

    (©October , 2006) CyberChiller Series Installation, Operation & Maintenance Manual SYMPTOM PROBABLE CAUSE RECOMMENDA TION 4-3 Condenser Pressure a. Non-condensable gas or air in the Recover system and recharge. Install too High system. new drier/strainer . b. Condenser air intake is blocked. Remove debris and clean condenser . c. Overcharge of[...]

  • Страница 31

    (©October , 2006) CyberChiller Series Installation, Operation & Maintenance Manual 4-4 SYMPTOM PROBABLE CAUSE RECOMMENDA TION Head Pressure is too Low a. Loss of refrigerant (indicated by Repair leak and recharge system. bubbles in the sight glass). Suction Pressure too Low a. Expansion valve stuck in the open Repair or replace valve. position[...]

  • Страница 32

    (©October , 2006) CyberChiller Series Installation, Operation & Maintenance Manual 4-5 4.3 Field Service It may be necessary to perform repairs on the refrig- eration system. If field repairs are necessary , the following procedures apply: NOTE Do not attempt to make repairs without the proper tools. 4.3.1 Leak Detection Several methods can be[...]

  • Страница 33

    (©October , 2006) CyberChiller Series Installation, Operation & Maintenance Manual 4-6 harmful contaminants left by the burnout. See section 4.3.4.1.2 (Burn-Out/Acidic Cleanup) for the proper cleaning procedure. CAUTION Damage to a replacement compressor caused by improper system cleaning constitutes abuse under the terms of the warranty . Thi[...]

  • Страница 34

    (©October , 2006) CyberChiller Series Installation, Operation & Maintenance Manual 5-1 5.0 PRODUCT SUPPORT GROUP SA TS provides to it s customers a Product Support Group (PSG) which not only provides technical support and parts but the following additional services, as requested: performance evaluations, start-up assistance and training. 5.1 T[...]

  • Страница 35

    (©October , 2006) CyberChiller Series Installation, Operation & Maintenance Manual APPENDIX A - FORMS S tulz Air T echnology Systems Inc. Frederick, Maryland USA 21704 T elephone: (301) 620-2033 Facsimile: (301) 620-1396 Checklist for Completed Installation Frederick, Maryland USA 21704 CyberChiller Series T elephone: (301) 620-2033 Facsimile:[...]

  • Страница 36

    (©October , 2006) CyberChiller Series Installation, Operation & Maintenance Manual NOTES[...]

  • Страница 37

    (©October , 2006) CyberChiller Series Installation, Operation & Maintenance Manual Frederick, Maryland USA 21704 CyberChiller Series T elephone: (301) 620-2033 Facsimile: (301) 620-1396 Periodic General Maintenance Checks and Services Checklist Date: ____________________________ Prepared By: ___________________________ Model Number: __________[...]

  • Страница 38

    (©October , 2006) CyberChiller Series Installation, Operation & Maintenance Manual NOTES[...]

  • Страница 39

    (©October , 2006) CyberChiller Series Installation, Operation & Maintenance Manual B-1 Appendix B- Glossary Definition of T erms and Acronyms SA TS - S tulz Air T echnology Systems, Inc. BTU/Hr - British Thermal Units Per Hour CNDCT - Conductor ESD - Electrostatic Discharge º F - Degrees Fahrenheit FLA - Full Load Amps FOB - Freight on Board [...]

  • Страница 40

    (©October , 2006) CyberChiller Series Installation, Operation & Maintenance Manual[...]