Woods Equipment TBW150C manual

OP E R A TO R ' S M A NU A L TU R F B A T W I N G MAN0765 (Rev . 01/ 18/ 201 0) TBW150C ®[...]

2 Introduction Gen’l (Re v . 2/19/2008 ) T O THE DEALER: Assemb ly and prop er installati on of this product is the respons ibil ity of the Woods ® dea ler . Read manua l instr uctions and safet y rules . Mak e su re all items on the Dealer ’s Pre-Del ivery and Deliver y Check Lists in the Ope rator ’s Manual are com pleted before r eleasin [...]

Introduction 3 MAN07 65 (12/5/2008) T ABLE OF CONTENTS INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 SPECIFICATI ONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 GENERAL INFORM ATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .[...]

4 Introduction MAN076 5 (12/5/200 8) GENERAL INFORMATION  Some illustrat ions in this manual show t he equipment with safety shield s removed to provide a better view . Thi s equipment should never be ope rated w ith any nece ssary s afety shield ing remove d. The pur pose of thi s manua l is to assist you in opera ting and maintaini ng your Tur[...]

Safety 5 TBW Sa fety Rules (Rev . 12/5/2008 ) SAFETY RULES ATTENTION! BECOME AL ERT! YOUR SAFET Y IS INVOLVED! TRAINING  Saf ety in struc tions are imp ort ant! Re ad all att achment and power unit manua ls; follow all safety ru les and safety d ecal i nformat ion. (Rep lace- ment manua ls and safety d ecals ar e avai lable f rom your dealer . T[...]

6 Safety TBW Saf ety Rules (R ev .12/5/20 08) SAFETY RULES ATTENTION! BECOME AL ERT! YOUR SAFET Y IS INVOLVED! (Safety R ules conti nued from previous page)  Before st arting power unit, check all equipment driveline guards for damage. Replace any damaged guards. Make sure all guards ro tate f reely on all driveli nes. If guards do not rotate fr[...]

Safety 7 TBW Sa fety Rules (Rev . 12/5/2008 )  Do not opera te or transport e quipment while under the influence of al cohol or drugs.  Operate only in daylight or good artificial light.  Keep hands, feet, hair , and clothing away from equipment while engine is running. St a y clear of all moving part s.  Make sure driv eline guard teth[...]

8 Safety TBW Saf ety Rules (R ev .12/5/20 08) (Safety R ules conti nued from previous page)  Ti ghten all bolt s, nut s, and screws to torque chart specification s. Check that all co tter pins are inst alled secure ly to ensu re equipmen t is in a sa fe condition before putting unit into service.  Make sur e all safe ty decal s are installed.[...]

Safety 9 MAN076 5 (12/5/200 8) SAFETY & INSTRUCTIONAL DECALS A TTENTION! BECOME ALERT! YOUR SAFETY IS INVOL VED! Replace Immediately If Damaged! 1 - 100 2940 Y ELLOW FRONT REFLECTOR 2 - 571 23 RED REAR REFLECTOR ROT A TING BLADES AND THROWN OBJECTS  Do not put hands or feet under or into mower when engine is running.  Before mowing, clear[...]

10 Safety MAN076 5 (12/5/200 8) SAFETY & INSTRUCTIONAL DECALS A TTENTION! BECOME ALERT! YOUR SAFETY IS INVOL VED! Replace Immediatel y If Damaged! If shaft connection is visible, shield is missing. Replace shield before operating equipment. D A NG N G ER ER 10041 14 8 - 10041 14 CRUSHING AND PINCHING HAZARD  Be extremely careful handling var[...]

Safety 11 MAN076 5 (12/5/200 8) SAFETY & INSTRUCTIONAL DECALS A TTENTION ! BECOME ALERT! YOUR SAFETY IS INVOL VED! Replace Immediatel y If Damaged! ROT A TING BLADES AND THROWN OBJECTS  Do not put hands or feet under or into mower when engine is running.  Before mowing, clear area of objects that may be thrown by blade.  Keep bystander[...]

12 Safety MAN076 5 (12/5/200 8) SAFETY & INSTRUCTIONAL DECALS A TT ENTION! BECOME ALERT! YOUR SAFETY IS I NVOL VED! Replace Immediate ly If Damaged! Check for leaks with cardboard; never use hand. Before loosening fittings: lower load, release pressure, and be sure oil is cool. Consult physician immediately i f skin penetration occurs. W ARNING[...]

Operation 13 MAN076 5 (12/5/20 08) OPERATION The opera tor is r espons ible for the safe operatio n of the mower . The oper ator mus t be properl y trained . Operators should be fam iliar with the mowe r , th e trac- tor , and all s afety practic es befor e starting o peration . Read the sa fety rules and sa fety dec als on page 5 through page 12. [...]

14 Operation MAN07 65 (12/5/2008) 4. Attach the mowe r drive shaft to tractor PT O. Make sure t he loc k coll ar eng ages sec urel y . 5. Attach the end of the mower trans port's loc k release rope to a l ocation on the tr actor w ithin eas y reach of t he oper ator . NOTE: When routing the rope, do not route through the hydra ulic hos e guide[...]

Operation 15 MAN076 5 (12/5/20 08) 1. Level mowe r from side to side. Ch eck by measuring from mower frame to th e ground a t each deck ra il. 2. V erify that the sa me amoun t of spacers ar e under all cas ter arm s. 3. Loose n cap screw s that atta ch ca ster arm assembly to deck. 4. Set mower on the ground. 5. Retighten cap s crews. Thi s equal [...]

16 Operation MAN07 65 (12/5/2008) PT O speed to 540 r pm and maintain spe ed th roughout the cuttin g oper ation. Mower vi bration tends to loos en bolts. A ll har dware should be c hecke d regul arly to m aintain pr oper tor que. Each time th e mower is used, chec k all hardwa re to be sure it is secu re. Reco mmende d to rque v alues c an be foun[...]

Operation 17 MAN076 5 (12/5/20 08) ___ Check th at all shiel ds and guards are pr operly installed and in good co nditio n. Replace if da m- aged. ___ Check that ch ain shie lding is in good con ditio n and repl ace any damaged chain l inks. ___ Check th at all ha rdware and cotte r pins are pro p- erly i nstalled and secu red. ___ Check to ens ure[...]

18 Owner Service MAN07 65 (12/5/2008) OWNER SER VICE The in format ion in this sec tion is written fo r operat ors who po ssess basic m echanic al sk ills. I f you n eed hel p, your d ealer has tr ained service technic ians ava ilable. For yo ur protect ion, rea d and follow the safe ty infor ma- tion in this manu al  Full chain shielding must b[...]

Owner Service 19 MAN076 5 (12/5/20 08) 1. Fill CV do uble y okes with 20 pumps of grea se w ith the joi nts in a s traight l ine. 2. Articul ate C V bo dy to maxi mum a ngle s everal times to ensu re full coverage o f joints. 3. Place joints in the stra ight posi tion and add 10 additio nal pu mps of grease t o both j oints. 4. Wipe telescop ing d [...]

20 Owner Service MAN07 65 (12/5/2008) BELT SERVICING Belt Re placement One of the major cau ses of belt fail ure is improp er installa tion. Be fore installi ng a new belt, ch eck the fol- lowing : 1. Check pu lley sh afts and bearing s fo r wear . 2. Check pu lley gr ooves fo r clean liness. 3. Make su re spind les turn fr eely and withou t wobble[...]

Owner Service 21 MAN076 5 (12/5/20 08) Figure 5 . Blade B alancin g 1. Follow origina l sharpe ning pattern. 2. Do not sharpe n blade to a razor edg e, but leave approxi mately 1 /64" blun t edge. 3. Do not sha rpen bac k side o f blade. 4. Sharpen both cutti ng edge s equally to keep bl ade balanced . Bal ance bla de us ing the metho d show n[...]

22 Owner Service MAN07 65 (12/5/2008) CLEANING Af ter Each Use ● Remove la rge deb ris su ch as clu mps of dirt, gr ass, crop r esidue, e tc. fr om machi ne. ● Inspect machine and repl ace w orn or damaged par ts. ● Replace a ny sa fety deca ls tha t are missing or not readabl e. Periodically or Before Extended Storage ● Clean la rge debri [...]

Owner Service 23 MAN076 5 (12/5/20 08) TROUB LESHOOTI NG BEL T COND ITI ONS * Check belt for dama ge by layi ng it flat o n the f loor . A belt that d oes n ot lie fl at (h as humps or twists, i ndicatin g bro ken or stretc hed co rds) m ust be replace d. PROBLEM POSSIBLE CAUSE S OLUTION Belt s lippage Mower o verloa ding; mater ial too tall or he [...]

24 Dealer Service MAN076 5 (12/5/20 08) DEALER SER VICE The info rmation in thi s se ction is written for de aler ser - vice per sonnel. T he repair desc ribe d here requ ires special skil ls and tools. If yo ur shop is not prop erly equipp ed or you r mechan ics a re not properl y traine d in this type of repair , you ma y be time and mon ey ahea [...]

Dealer Service 25 MAN07 65 (12/5/2008 ) 3. Insert shaft ass embly with beari ng and spacer int o spin dle hou sing fr om the b ottom. 4. Install upp er bear ing (5 ) over shaft with the s eal facing up . 5. Install spacer (4) and she ave (3) over shaft. 6. Align ke yw ays in shaft and sh eave an d inse rt key (1 1). 7. Install wash er (2) , and bo [...]

26 Dealer Service MAN076 5 (12/5/20 08) 3. If the leak oc curred at e ither end of horiz ontal sha ft, remove o il ca p (1 1) and/or oil se al (1). Re place with new on e (see S eal Repla cement , page 25). 4. Fill gear box with SA E 80W or 90W ge ar lube unti l it runs ou t the le vel pl ug. Remove Gea rbox from Mower 1. Disconn ect and r emove th[...]

Dealer Service 27 MAN07 65 (12/5/2008 ) 4. Press ou tput sh aft assem bly into ho using fr om th e bottom open ing. 5. Install sna p ring (18) in b ottom of housing. 6. Apply g rease to lower s eal lips (19 ), an d press seal over ou tput shaft (5 ), usin g a round tube o f the corre ct diameter . Be sure not to dam age the seal lip. Pr ess in h ou[...]

28 Dealer Service MAN076 5 (12/5/20 08) Inst all Gear box NOTE: Gearbox is heav y: do not attem pt to move wi th- out mecha nical assistance. 1. Set gear box on gea rbox s tand and f asten with bolts and nuts. T orqu e bolts to 175 lbs-ft. 2. Attach driv e she ave to output s haft. Secu re us ing cast le nut a nd hardwa re pr evious ly remo ved. 3.[...]

Dealer Service 29 MAN07 65 (12/5/2008 ) 3. Clamp c up in vise a s shown in 4 . and tap on yok e to com pletel y remove cup fro m yoke. R epeat S tep 2 & S tep 3 for opposi te cup. Figure 16 4. Place u niver sal cr oss in vis e as s hown i n Figur e 17 and tap on yo ke to re move cup. Rep eat S tep 3 for final r emov al. Dr ive r emain ing cup o[...]

30 Assembly MAN07 65 (12/5/2008) ASSEMBLY INSTRUCTIONS DEAL ER SET -UP INSTRUCTIONS The mower is shipped mos tly asse mbled but requires dealer s et-up. Th e Woods dealer should de liver th e mower to the owner c omplet ely ass embled , lubric ated, and adjus ted for n ormal c onditions . Recommen ded tor que value s for hardwar e are loc ated on p[...]

Assembly 31 MAN076 5 (12/5/20 08) 1. Install chain s hieldin g plate (3) to r ear mower frame as shown . 2. Secu re with car riage b olts (14) and fla nged lo ck nuts (15). 3. Insert car riage b olts from bot tom upwa rd as shown. Figure 19 . Chain S hield ing Ins tallatio n Hydraulic Latch Release Inst allation Figure 20 . Hydraul ic La tch Releas[...]

32 Assembly MAN07 65 (12/5/2008) Mulch Kit Inst allation NOTE: Do not ti ghten h ardware u ntil m ulch kit is co m- pletely ins talled. 1. Raise deck and lo ck into transpor t positi on. NOTE: Make s ure de ck is st able be fore proce ed- ing. 2. Remove c hain shi eldin g if ins talled. Ch ain shie lding is not r equired w hen us ing mu lch kit. 3.[...]

Dealer Check List 33 MAN076 5 (12/5/20 08) DEALER CH ECK LIST S PRE- DELIV ERY CH ECK LIS T (DEALER ’ S RESPONSIBILITY ) Inspect t he equipme nt thor oughly aft er asse mbly to ensure it is set up pro perly before deli vering it to the cust omer . The foll owing che ck lis ts are a r eminder of poin ts to insp ect. Che ck off each i tem as it is [...]

34 Dealer Check List MAN07 65 (12/5/2008) NOTES[...]

Part s 35 MAN076 5 (12/5/20 08) P ARTS INDEX T urf Batwing Mowe r TBW 150C MAIN FRAME ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 & 37 DECK ASSEMBL Y . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 & 39 T RAILER FRAME ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [...]

36 Part s MAN076 5 (12/5/200 8) MAIN FRAME ASSEM BLY 38 - COM PLETE DECAL SET 39 - SAFETY DECAL SET (Rev . 2/6/2009)[...]

Part s 37 MAN076 5 (12/5/20 08) MAIN FRAME ASSEMBLY PART S LIST REF P ART QTY DESCRIPTION 1 ----- 1 T railer assembly ( see p age 40) 2 ----- 1 Right deck asse mbly (see p age 38) 3 ----- 1 Lef t deck as sembly (see pa ge 38) 4 ----- 1 Cente r deck assemb ly (see p age 38) 5 1029868 1 CV drive - 540 RPM (see p age 45) 6 1020903 2 Drive , Cmpl 40, 2[...]

38 Part s MAN076 5 (12/5/200 8) DECK ASSEMBLY (Rev . 2/6/2009)[...]

Part s 39 MAN076 5 (12/5/20 08) DECK ASSEMBLY PART S LIST REF P ART QTY DESCRIPTION 1 ----- 1 54" Mower deck 2 ----- 2 Caster tube, Rear Deck (see p age 46) - or - 2 ----- 2 Caster tube, Win g Deck (see p age 46) 3 1008022 1 Right shiel d 4 1008023 1 Left sh ield 5 1008024 1 Center shie ld, wing de ck 5a 1031 170 1 Center shie ld, right ha lf,[...]

40 Part s MAN076 5 (12/5/200 8) T RAILER ASSEMBL Y REF P ART QTY DESCRIPTION 1 ----- 1 Tr ailer frame 2 1029501 1 Hi tch 3 1029518 1 Wing release 4 1029529 1 Lock, rear dec k 5 23790 1 Park ing jack 6 40933 1 Gearbo x, 4-W ay S plitter (ITG) – – 58815 2 Seal , Thru Shaf t 4-W ay Gr Box – – 58816 2 Seal , Wing Shaf t 4-Wa y Gr Box – – 58[...]

Part s 41 MAN076 5 (12/5/20 08) GEARBOX ASSEMBLY REF P ART QTY DESCRIPTION A 1006649 Co mplete g earbox 1 39275 1 S eal 2 1007861 1 Snap ring 3 1007865 1 Shim kit 4 51850 1 Ball bearin g 5 N/S 1 Input shaf t 6 2089 4 1 Key 8 x 10 x 30 m m 7 N/S 1 Input gear 8 20890 3 Ball bearin g 9 1007864 1 Shim kit 10 57466 1 Snap ring 1 1 5737 4 1 Oil c ap 12 N[...]

42 Part s MAN076 5 (12/5/200 8) BLADE & SP INDLE ASSEMBLY REF P ART QTY DESCRIPTION A 1009080 1 Complete spi ndle ass embly (include s 1, 2, 4, 5 through 12 , 14 & 15) 1 64518 1 3/8 NF x 1 HHCS GR5 2 700 05 1 Cup washer 3 1008059 1 Sheave 4 1008055 1 Sp acer 5 72933 2 S pindle bea ring 6 14350 * 4 3/8 NC Fla nge lock nut 7 1972 * 1 1/4 T ap[...]

Part s 43 MAN076 5 (12/5/20 08) WING DRI VELINE ASSEMBLY REF P ART QTY DESCRIPTION A 1020903 1 Comp lete driv eline ass embly 1 1001300 2 Comp lete collar y oke C12 1 -3/8 - 6 2 38478 2 Cross and b earing ki t 3 1019442 1 Outer c one fix ring 4 30922 6 Protection f ixing screw 5 1019444 1 Inne r cone fix rin g 9 1001340 1 Lock collar repair kit REF[...]

44 Part s MAN076 5 (12/5/200 8) REAR DRIVELINE ASSEMBLY REF P ART QTY DESCRIPTION A 1009508 1 Comp lete driv eline ass embly 1 1001300 2 Comp lete collar y oke C12 1 -3/8 - 6 2 38478 2 Cross and b earing ki t 3 1019442 1 Outer c one fix ring 4 30922 6 Protec tive fixing screw 5 1019444 1 Inne r cone fix rin g 9 1001340 1 Lock collar repair kit 10 1[...]

Part s 45 MAN076 5 (12/5/20 08) CV DRIVESHAF T ASSEMBLY HUB & AXLE ASSEMBLY REF P ART QTY DESCRIPTION A 1029868 Co mplete d riveline assembl y 1 19851 1 Slide lock repair kit 2 1017362 1 Y oke, QD CV 1-3/8 - 6 3 1017363 2 U-Joint r epair k it 14CV 4 1017364 1 CV Body w /fitting 14 5 1017365 1 Y oke & shaf t, CV splined 2 3.6 6 1017366 1 Out[...]

46 Part s MAN076 5 (12/5/200 8) CASTER WHEEL ASSEMBL Y REF P ART QTY DESCRIPTION 1 1029476 1 Caster T ube, Wing Dec k 2 1029850 1 Caster T ube, Rear De ck 3 1008032 1 Caster yo ke - rot ating 4 1029478 1 Caster yo ke - non-rot ating 5 1008096 1 or 2 Whee l 10" solid (includes item 6) 6 65578 2 or 4 Flan ged bush ing 7 29368 1 or 2 Sleev e 1/2 [...]

Part s 47 MAN076 5 (12/5/20 08) HYDRAULIC CYLINDER Note: The ce nter d eck use s a 3 x 8 cyli nder . The wing deck s use a 3 x 10 cylind er . V erify cylinder size befo re orde ring r eplaceme nt par ts. 3 x 8 3 x 10 R E F PART PART QTY DESCRIPTION 1 2 9547 1019460 Compl ete cylinde r 2 19810 19810 1 Seal repai r ki t (in clud es item s 2A - 2G 2A [...]

48 Part s MAN076 5 (12/5/200 8) REAR CHAIN SHIELDING (OPTIONAL) HYDRAULIC RELEASE KIT (OPTIONAL) REF P ART QTY DESCRIPTION A 1008038 Cha in shiel d assem bly 1 1007854 1 1/4 Pin 2 4763 49 3 -Link 1/4 p roof chai n 3 1008037 1 Chain sh ield plat e 4 22086 5 Sleeve 1 /2 x 3/4 x 1/ 2 5 24890* 5 3/8 NC x 1-1 /4 Carriage bolt 6 14350* 5 3/8 NC F langed [...]

Part s 49 MAN076 5 (12/5/20 08) MULCH KIT (OPTIONAL) REF P ART QTY DESCRIPTION A 1029530 Mulch K it, 54" deck 1 75106 2 Support bracket, bent lin k .14 x 1. 0 x 3.88 2 16 148 * 5/16 NC x 3 /4 Carriage b olt GR5 3 14139 * 5/16 NC Flan ge lock nut 4 6697 * 3/8 NC x 1 Carriage b olt GR5 5 14350 * 3/8 NC Flange l ock nut * S tandard hardware, ob t[...]

50 Appendix Bolt T orque & Size Charts (Re v . 3/28/2007 ) BOLT T ORQUE CHART Always tighten har dware to these values unles s a different tor que value or ti ghtening p roce dure is li sted for a sp ecific applica tio n. F ast eners must alwa ys be repla ced wi th the sam e grade as specifi ed in t he manual par ts list. Always use the proper [...]

Appendix 51 Bolt T orque & Siz e Charts (R ev . 3/28/2007 ) BOLT SIZE CHART NOTE: Chart s hows b olt thr ead s izes an d corr espond ing he ad (wren ch) sizes f or standa rd SA E and metric bolts. ABBREVIATIONS AG ..... .......... .......... ......... .......... ............. ..... Agricu lture ASABE ............ ........ American Soci ety of A[...]

52 Index MAN0765 (12/5/2008 ) INDEX ADJUSTMENTS Cutting Height 14 Leveling Mower 14 ASSEMBLY Dealer Set-Up Instructions 30 Optional Equipm ent Chai n Shield ing I nstalla tion 30 Hydraulic Latch Release Installat ion 31 Mulch K it Install ation 32 DEALER CHECK LI ST Delivery Check (Dealer’s Responsibility) 33 Pre-Delivery Check List (Dealer’s R[...]

F - 3079 (Rev 10/21/2009) W oods Equipm ent Company 260 6 South Illinois Route 2 Post Office Box 1000 Oregon, Illi nois 61061 USA 800-319-663 7 te l 800 -399- 663 7 f ax www .W oodsEquipm ent.com W ARRANTY (All Models Except Mow’ n Machine TM Zero-T urn Mo wers and W oods Boun dary TM Utility V ehicles) Please Enter Info rmation Bel ow and Sav e [...]

F-8494 (Rev . 6/23/2005) ©2008 Woods Equipment Company . All rights reserved. WOODS and the Woods logo are t rademarks of W oods Equipment Company . All oth er trademarks, trade names , or service mark s not owned by Woods Equipm ent Company that appear in this manual are the propert y of t heir respect ive companies or mark holders. S pecificat i[...]