Weber 42090 manual

SUMMIT ®  W ARNING: Follow all leak-c heck procedures carefull y in this manual prior to barbecue operation. Do this e ven if the barbecue was dealer -assembled. NO TICE T O INST ALLER: These instructions m ust be left with the o wner and the owner should keep them f or future use . THIS GAS APPLIANCE IS DESIGNED FOR OUTDOOR USE ONL Y .  W A[...]

A-2  Dangers &  W arnings  D ANGER F ailure to f ollow the Danger s, W arnings and Cautions contained in this Owner’ s Manual ma y result in serious bodily injury or death, or in a fire or an explosion causing damage to pr oper ty .  W ARNINGS  Do not store a spare or disconnected liquid pr opane cylinder under or near this bar[...]

A-3 Contents Danger & W arnings .................................................................................. A-2 W arranty .................................................................................................. A-4 General Instructions ................................................................................. A-5 Grillin[...]

A-4 W eber-Stephen Products Co . (Weber) hereb y warrants to the ORIGINAL PURCHASER of this Weber ® gas grill that it will be free of def ects in material and workmanship from the date of purchase as f ollows: when assemb led and operated in accordance with the printed instr uctions accompanying it. W eber may require reasonab le proof of y our da[...]

A-5 Gener al Instructions Y our W eber ® gas barbecue is a por table outdoor cooking appliance. With the Weber ® gas barbecue y ou can grill, barbecue, roast and bak e with results that are difficult to duplicate with indoor kitchen appliances. The closed lid and Flav orizer ® Bars produce that “outdoor” flav or in the f ood. The W eber ® g[...]

A-6 Gener al Instructions Grilling Methods NO TE: If grill looses heat while cooking ref er to the tr oubleshooting section of this manual.  W ARNING: Do not move the W eber ® gas barbecue when operating or while barbecue is hot. Y ou can adjust the Left and Right b ur ners in each b ur ner set as desired. The control settings are High (H), Med[...]

A-7 Summit ® Silv er A Exploded V ie w 5 42 1 2 Summit ® Silv er A LP 032103 7 12 13 14 16 22 23 25 26 27 28 29 30 31 33 37 38 39 40 43 47 50 51 52 53 54 57 58 59 61 62 41 21 4 8 10 15 17 18 19 24 32 34 49 11 9 63 45 44 46 48 3 35 36 6 56 20 64 60 65 66 55[...]

A-8 Summit ® Silv er A Exploded V iew List 1. Hinge Pin 2. Ther mometer Hardware 3. Ther mometer Bez el 4. W ar m-Up ™ Bask et 5. 12 inch Cooking Grate 6. Left Fla vorizer ® Bar Assemb ly 7. Cookbo x Assembly Hardw are 8. 1/4 - 20 inch He x Nut 9. Electrode Assembly 10. Crossov er ® T ube 11. Left Bur ner T ube 12. 1/4 - 20 x 1/2 inch Phillips[...]

A-9 Summit ® Gold A Exploded V iew 5 43 1 2 Summit ® Gold A LP 032103 7 13 14 15 17 23 24 26 27 28 29 30 31 32 34 38 39 40 41 44 48 51 52 53 54 55 57 58 59 60 61 62 63 66 42 22 4 8 10 16 19 20 21 25 33 35 50 11 9 64 56 65 46 45 47 49 3 36 37 6 12 67 18[...]

A-10 Summit ® Gold A Exploded V iew List 1. Hinge Pin 2. Ther mometer Hardware 3. Ther mometer Bez el 4. W ar m-Up ™ Bask et 5. 12 inch Cooking Grate 6. Left Fla vorizer ® Bar Assemb ly 7. Cookbo x Assembly Hardw are 8. 1/4 - 20 inch He x Nut 9. Electrode Assembly 10. Crossov er ® T ube 11. Left Bur ner T ube 12. Right Bur ner T ube 13. 1/4 - [...]

A-11 Summit ® Silv er A P arts List Lid - 1 Cookbo x - 1 Left F rame Assemb ly - 1 Right F rame Assembly - 1 Side T ab le - 2 Bottom Shelf - 1 Rear P anel - 1 Left Door - 1 Right Door - 1 Wa r ming Rac k - 1 Wa r m-Up ™ Rack - 1 F ront F rame Rail - 1 Rear F rame Rail - 1[...]

A-12 Catch-P an Holder - 1 Catch-P an - 1 Disposable Drip P ans - 2 Flav or izor ® Bars - 2 Sets Stainless Steel Cooking Grates - 2 Bottom T ra y - 1 Summit ® Silv er A P arts List LP T ank - 1 1/2 inch Bolts (1/4 x 20 x 1/2 inch Bolt) - 8 Plastic W asher - 1 Wrench - 1 7/16 inch Wrench - 1 Hinge Pin- 2 Hair Pin Cotter- 2 1-1/4 inch Bolts (1/4 x [...]

A-13 Summit ® Gold A P arts List Lid - 1 Cookbo x - 1 Left F rame Assemb ly - 1 Right F rame Assembly - 1 Side T ab le - 2 Bottom Shelf - 1 Rear P anel - 1 Left Door - 1 Right Door - 1 Wa r ming Rack - 1 Wa r m-Up ™ Rack - 1 F ront F rame Rail - 1 Rear F rame Rail - 1[...]

A-14 Catch-P an Holder - 1 Catch-P an - 1 Disposable Drip P ans - 2 Flav orizor ® Bars - 2 Sets Stainless Steel Cooking Grates - 3 Bottom T ra y - 1 Summit ® Gold A P arts List LP T ank - 1 1/2 inch Bolts (1/4 x 20 x 1/2 inch Bolt) - 8 Plastic Washer - 1 Wrench - 1 7/16 inch Wrench - 1 Hinge Pin- 2 Hair Pin Cotter- 2 1-1/4 inch Bolts (1/4 x 20 x [...]

B-a 1 Ba401.d a b c (1) (2) (3) (3)  CA UTION: Bef ore proceeding to the ne xt step check that fr ame rail (2) is on the side with the s wing tables (3). The tab on frame rail (2) m ust be f acing tow ard the wheels. Place corregated from each side of the Cookbo x under the Caster and Wheel F rame Assembly to le vel the frames f or Fr ame Rail A[...]

B-b 2 b a  A TTENTION! Only start these bolts. Do not tighten yet.[...]

B-c 3[...]

B-d b c a 1 2 4  A TTENTION! Completely remove both par tially started bolts from top rear frame rail  A TTENTION! Reinstall both bolts thr ough rear panel and into rear frame rail.[...]

B-e 5 a (1) (2) (2) (1) (2) (2)  A TTENTION! Remo ve packing tape holding the gas line and brac ket(1). When installing cookbo x route the gas line and brac ket(1) inside the frame rails(2).[...]

B-f (1) (2) (3) b 6[...]

B-g 7 (1) (2) (1) (2) c[...]

B-h 8 b a Matchlight Holder[...]

B-i 9 (1) (2) (3) a b[...]

B-j a b a b 10[...]

B-1 B402_LP .c 11 a b 12[...]

B-2 14 13[...]

B-3 15 16[...]

B-4 A[...]

B-5 A[...]

C-1 Gas Instructions Impor tant LP Cylinder Inf ormation F ailure to follow these D ANGER statements exactly ma y result in a fire causing death or serious injur y .  D ANGER  NEVER store a spare LP Cylinder under or near this barbecue.  NEVER fill the tank bey ond 80% full. Y our W eber ® gas grill is equipped with a cylinder supply syst[...]

C-2 Gas Instructions W e utilize v ar ious LP tank manuf acturers. Some of the tanks hav e diff ering top collar assembles. (The top collar is the metal protective ring around the v alve .) One ser ies of tanks mount with the valv e facing front. The other tanks mount with the valv e facing a wa y from the fuel scale. These types of tanks are illus[...]

C-3 Gas Instructions  W ARNING : The gas connections of your Summit ® gas grill have been factory tested. We do ho wever recommend that y ou leak check all gas connections before operating y our Summit ® gas grill. Remove contr ol panel P ar t required: Phillips Screwdriver . Remov e the burner control knobs (1). The screws (2) need to be remo[...]

C-4 Gas Instructions Remov e the F ront P anel by sliding the panel up and out of the slots. Chec k for gas leaks  D ANGER Do not use an open flame to chec k for gas leaks. Be sure there are no sparks or open flames in the area while y ou chec k for leaks. Sparks or open flames will result in a fire or explosion, which can cause serious bodily i[...]

C-5 Gas Instructions Check: 1) Hose connection. 2) Gas line to manif old connections.  W ARNING: If there is a leak at connection (1, or 2), retighten the fitting with a wrench and rec heck f or leaks with soap and water solution. If a leak persists after re-tightening the fitting, turn OFF the gas. DO NO T OPERA TE THE GRILL. Contact the Custom[...]

C-6 Gas Instructions (1) (2) Reinstall control panel P ar ts required: control panel, screws , and burner control knobs. Place the control panel back onto the control panel brack ets on either side of the front of the cooking bo x. Line up screws with scre w holes on both the control panel and control panel brac kets. Tighten screws . Reinstall bur[...]

C-7 Gas Instructions Liquid Propane Cylinder The liquid propane cylinder manuf acturer is responsible f or the materials, workmanship and performance of the tank. If the tank has a defect malfunctions , or you ha ve a question regarding the tank, call the tank manuf acturer ’ s customer ser vice center . The phone number is on the warning decal, [...]

C-8 Gas Instructions Safe handling tips f or Liquid Propane Gas Cylinders ■ Liquid Propane (LP) gas is a petroleum product as are gasoline and natural gas . LP gas is a gas at regular temperatures and pressures . Under moderate pressure, inside a cylinder , LP gas is a liquid. As the pressure is released, the liquid readily v apor izes and become[...]

D-1 Oper ating Instructions D403_LP .e Grilling Methods NOTE: If grill looses heat while cooking refer to the troubleshooting section of this manual. Y ou can adjust the Left and Right burners in each burner set as desired. The control settings are High (H), Medium (M), Low (L), or Off (O). If burners go out during cooking, turn off all burners and[...]

D-2 Oper ating Instructions Indirect cooking The Indirect Method is similar to roasting, but with the added benefits of that grilled texture, flavor , and appearance you can’t get from an oven. T o set up for Indirect cooking, gas burners are lit on either side of the food but not directly beneath it. Heat rises, reflects off the lid and inside s[...]

D-3 Oper ating Instructions Lighting Summary lighting instructions are on the control panel.  DANGER Failure to open the lid while igniting the barbecue’ s burners, or not waiting 5 minutes to allow the gas to clear if the barbecue does not light, may result in an explosive flame-up which can cause serious bodily injury or death. Crossover ® [...]

D-4 Oper ating Instructions Manual Lighting  DANGER Failure to open the lid while igniting the barbecue’ s burners, or not waiting 5 minutes to allow the gas to clear if the barbecue does not light, may result in an explosive flame-up which can cause serious bodily injury or death. 1) Open the lid. 2) Make sure all burner control knobs are tur[...]

D-5 Problem Check Cure Burners burn with a yellow or orange flame, in conjunction with the smell of gas. Inspect Weber ® Insect / Spider screens for possible instructions. (Blockage of holes.) Clean Weber ® Insect / Spider screens. (See Section “Annual Maintenance”) Burners do not light. -or- Burners have a small flickering flame in the HIGH [...]

E-1 Maintenance (1) (1) Main Burner Flame P attern The W eber ® gas barbecue burners hav e been factory set f or the correct air and gas mixture. The correct flame pattern is shown. 1) Bur ner tube 2) Tips occasionally flick er yellow 3) Light blue 4) Dar k b lue If the flames do not appear to be unif or m throughout the burner tube, f ollow the b[...]

E-2 Maintenance Replacing Main Burners 1. Y our Summit ® gas grill must be OFF and cool. 2. T ur n gas OFF at source. 3. Disconnect regulator . 4. Remov e cooking grates . 5. Remov e Smoker bo x. 6. Remov e Flav orizer ® bars . 7. T o remov e control panel refer to “Remove the control panel” under “Chec k for Gas Leaks . ” 8. Disconnect a[...]

E-3 Maintenance 9. Remov e screws from the manif old assembly: (a) Locate the screws on both sides of the manif old frame. (b) Remov e the screws from manif old frame. 10. Pull manif old assembly out from the manif old frame. (a) (a) (b) (b) (a) (a) (b) (b)[...]

E-4 Maintenance (a) (b) (b) 11. Lift and twist the burner assembly slightly , to separate the Crossov er ® tube (a) from the burners (b). 12. Remov e the Crossov er ® tube. 13. Pull the selected burner(s) tube(s) from manif old frame and replace with a ne w burner tube. 14. T o reinstall the manifold assemb ly , re verse steps 7 through 13.  C[...]

E-5 Maintenance Cr ossover ® Ignition System Operations If the Crossov er ® ignition system f ails to ignite the LEFT burner in a burner set, light the LEFT burner with a match. If the LEFT burner lights with a match, then check the Crossov er ® ignition system. • Check that both ignition wires (1,2) are attached properly . • Check that the [...]