United States Stove 22AF manual

1 •DRAWINGS FOR ILLUSTRATION PURPOSES ONLY• C O M P A N Y U N I T E D S T A T E S S T O V E C S S U CAUTION: READ ALL INSTRUCTIONS CARE- FULLY BEFORE STARTING THE INSTALLATION OR OPERATING THE FURNACE IMPROPER INSTALLATION MAY VOID YOUR WARRANTY DO NOT USE THIS FURNACE IN A MOBILE HOME OR TRAILER 851533A *FOR INSTALLATION AS A CENTRAL FURNACE *[...]

2 •DRAWINGS FOR ILLUSTRATION PURPOSES ONLY• TOOLS AND MATERIALS NEEDED TOOLS Pencil 6 Foot Folding Rule or Tape Tin Snips Drill, Hand or Electric Drill Bit (For Sheet Metal Screws) 1/8" Dia. Screw Driver (Blade-Type) Gloves Sabre Saw 5/16" Nut Driver or 5/16" Socket with Rachet MATERIALS 6" Pipe, 6" Elbow, Collar and Th[...]

3 •DRAWINGS FOR ILLUSTRATION PURPOSES ONLY• CAUTION Your Furnace has the following labels. Read and obey all labels. REFER TO MARKINGS ON THE APPLIANCE FOR ADDITIONAL INFORMATION. CAUTION! INSPECT FLUE PIPES, FLUE PIPE JOINTS AND FLUE PIPE SEALS REGULARLY TO ENSURE THAT SMOKE AND FLUE GASES ARE NOT DRAWN INTO, AND CIRCULATED BY, THE AIR CIRCULA[...]

4 •DRAWINGS FOR ILLUSTRATION PURPOSES ONLY• Read these rules and the instructions carefully. Failure to follow them will cause a hazard that could result in death, serious bodily injury, and/or property damage. Check your local codes. This installation must comply with their rulings. Do not install this furnace in a mobile home or trailer. Alwa[...]

5 •DRAWINGS FOR ILLUSTRATION PURPOSES ONLY• Your Ashley Furnace is designed to be a supplemental or central heating source for your home. This solid fuel furnace may be installed in conjunction with a properly operating central fur- nace that is listed or certified in accordance with nationally recognized safety standards and equipped with the [...]

6 •DRAWINGS FOR ILLUSTRATION PURPOSES ONLY• MODEL 22AF DIMENSIONS FIG. 1[...]

7 •DRAWINGS FOR ILLUSTRATION PURPOSES ONLY• 1. 2. 3. 4. FIG. 3 The furnace should be located in the same room as the central system and as close as possible, but no closer than 9". There should be no wall between the furnace and the warm air outlet duct that is connected directly to the warm air outlet plenum of the central furnace. See Fi[...]

8 •DRAWINGS FOR ILLUSTRATION PURPOSES ONLY• LISTED FACTORY BUILT CHIMNEY Carefully follow chimney manufacturer's instructions. Use only a Listed Residential Type or Building Heating Appliance Chimney. If your chimney starts at the ceiling (Fig. 5), you will need enough 6" pipe to reach the ceiling. The top of the chimney must be at le[...]

9 •DRAWINGS FOR ILLUSTRATION PURPOSES ONLY• RULES FOR CONNECTOR PIPE INSTALLATION FIG. 6 The crimped end of the chimney connector fits inside the furnace flue collar. Install additional chimney connector and elbow with the CRIMPED END TOWARD THE FURNACE. This will allow any condensa- tion in the flue to run back into the furnace. Use 6" di[...]

10 •DRAWINGS FOR ILLUSTRATION PURPOSES ONLY• CONNECTION OF CHIMNEY CONNECTOR TO A MASONRY CHIMNEY THROUGH A COMBUSTIBLE WALL Figure 8 shows how to connect the chimney connector of a heater to a masonry chimney through a combustible wall. There are five allowable ways that a chimney connector can be connected to a masonry chimney by passing thro[...]

11 •DRAWINGS FOR ILLUSTRATION PURPOSES ONLY• MINIMUM 12 IN. TO COMBUSTIBLES PART A, FIGURE 8 (FIGURE 8 CONTINUED ON NEXT PAGE) Use a minimum 3-1/2" thick brick masonry wall framed into the combustible wall. A fireclay liner (ASTM C315 or equivalent) having a 5/8" minimum wall thickness must be used and it must be at least 12" awa[...]

12 •DRAWINGS FOR ILLUSTRATION PURPOSES ONLY• PART B FIGURE 8 - (FIGURE 8 CONTIN- UED) AIR SPACE 9 IN. MINIMUM FACTORY-BUILT CHIMNEY LENGTH MINIMUM CHIMNEY CLEARANCES FROM MASONRY TO SHEET STEEL SUPPORTS AND COMBUSTIBLES 2 IN. CHIMNEY LENGTH FLUSH WITH INSIDE OF FLUE NONSOLUBLE REFACTORY CEMENT MASONRY CHIMNEY CONSTRUCTED TO NFPA 211 CHIMNEY CON[...]

13 •DRAWINGS FOR ILLUSTRATION PURPOSES ONLY• BLOWER & COMPONENT ASSEMBLY - FIG. 9 JUNCTION BOX MOUNTING BRACKET 1. Attach the Fan Limit Control Bracket to the rear of the furnace with four(4) of the #10 x 1/2 Tek screws provided in the parts bag. 2. Install the Honeywell Limit Control (1) to the bracket with two(2) of the #10 x 1/2 Tek scre[...]

14 •DRAWINGS FOR ILLUSTRATION PURPOSES ONLY• MODEL 22AF WIRING DIAGRAM - FIG. 11 WIRE COLOR CODE G- GREEN- GROUND B- BLACK- POWER SUPPLY W- WHITE- POWER SUPPLY R1- WHITE- FAN CONTROL R2- BLACK- FAN CONTROL M1- BLACK- BLOWER MOTOR M2- WHITE- BLOWER MOTOR Fig. 11 LOAD FAN LINE LOAD LIMIT LINE BREAK OFF JUMPER FOR LOW VOLTAGE FAN "OFF" I[...]

15 •DRAWINGS FOR ILLUSTRATION PURPOSES ONLY• Please see all methods of Installation in Appendix at the rear of this booklet. This is a furnace, not a free standing stove. You must direct heated air from 12" outlet away from the furnace, or it will not function properly. 1. This installation must be done by a qualified heating equipment ins[...]

16 •DRAWINGS FOR ILLUSTRATION PURPOSES ONLY• POWER FAILURE INSTRUCTIONS: Operation after loss of power Remove filter if provided. Do not expect to keep home at normal temperatures. Do not load fuel above bottom of feed door. Set Fuel door and Ash door spin draft maximum closed per the factory installed stops. 1 2 3 4 (U.S. ONLY) FIG. 11[...]

17 •DRAWINGS FOR ILLUSTRATION PURPOSES ONLY• CENTRAL INSTALLATION (U.S. & CANADA) (FIGURE 12) ADD-ON INSTALLATION (U.S. ONLY) (FIGURE 13)[...]

18 •DRAWINGS FOR ILLUSTRATION PURPOSES ONLY• ALTERNATIVE PARALLEL INSTALLATION WIRING DIAGRAM - FIG. 14 TO GAS/OIL/ELECTRIC TRANSFORMER HOTBLAST COMBINATION CONTROL LIMIT FAN JUMPER IN H H POWER SUPPLY GAS/OIL/ELECTRIC POWER SUPPLY JUNCTION BOX CENTRAL FURNACE BLOWER MOTOR WOOD FURNACE BLOWER MOTOR CAUTION! DO NOT CONNECT PLENUM FAN CONTROL SWI[...]

19 •DRAWINGS FOR ILLUSTRATION PURPOSES ONLY• CAUTION GASES THAT ARE DRIVEN BY FRESH COAL MUST BE BURNED OR THEY WILL ACCUMULATE AND EXPLODE. NEVER SMOTHER A FIRE WHEN ADDING FRESH COAL. CAUTION DO NOT OPERATE WITH THE FEED AND/OR ASH DOOR OPEN. THIS FURNACE IS DESIGNED FOR THERMO- STATIC OPERATION. OPERATION WITH ANY OF THESE DOORS OPEN WILL OV[...]

20 •DRAWINGS FOR ILLUSTRATION PURPOSES ONLY• Do not expect a furnace to draw. It is the chimney that creates the draft. Smoke spillage into the house or exces- sive build-up of water or creosote in the chimney would keep it from functioning properly. Correct the problem before using this furnace. Possible causes are: The connector pipe may be p[...]

21 •DRAWINGS FOR ILLUSTRATION PURPOSES ONLY• MODEL 22AF - PARTS[...]

22 •DRAWINGS FOR ILLUSTRATION PURPOSES ONLY• MODEL 22AF - PARTS LIST KEY PART NO. DESCRIPTION QTY. 1 69356 Firebox Weldment 1 2 88032 Flue Collar Gasket 1 3 40246 Flue Collar 1 4 25102R Cabinet Side 2 5 22682 Cabinet Back 1 6 25106R Cabinet Top 1 7 22761 Flue Collar Ring 1 8 22762 Forced Draft Ring 1 9 24959B Feed Door Hinge 1 10 25202B Ash Doo[...]

23 •DRAWINGS FOR ILLUSTRATION PURPOSES ONLY• APPENDIX INSTALLATION A NOTE: ANTI-BACKDRAFT FLAPPERS OR BAFFLE ARE REQUIRED FOR THIS INSTALLATION.[...]

24 •DRAWINGS FOR ILLUSTRATION PURPOSES ONLY• APPENDIX INSTALLATION B NOTE: ANTI-BACKDRAFT FLAPPERS OR BAFFLE ARE REQUIRED FOR THIS INSTALLATION.[...]

25 •DRAWINGS FOR ILLUSTRATION PURPOSES ONLY• APPENDIX INSTALLATION C NOTE: ANTI-BACKDRAFT FLAPPERS OR BAFFLE ARE REQUIRED FOR THIS INSTALLATION.[...]

26 •DRAWINGS FOR ILLUSTRATION PURPOSES ONLY• APPENDIX INSTALLATION D (U.S. ONLY) INSTALLATION E (U. S. ONLY)[...]

27 •DRAWINGS FOR ILLUSTRATION PURPOSES ONLY• APPENDIX INSTALLATION F INSTALLATION G[...]

28 •DRAWINGS FOR ILLUSTRATION PURPOSES ONLY• 1. Smoking when feed door is open. 2. Furnace does not heat. 3. Blower does not run. 4. No air from registers - fan running. 5. Air from registers is not hot. 6. Blower runs too long. 7. Blower does not run long enough. 8. Smoke and/or odor from registers when furnace is used for first time. 9. Creos[...]

29 •DRAWINGS FOR ILLUSTRATION PURPOSES ONLY• NOTES[...]

30 •DRAWINGS FOR ILLUSTRATION PURPOSES ONLY• NOTES[...]

31 •DRAWINGS FOR ILLUSTRATION PURPOSES ONLY• TYPE WEIGHT PER CORD EFFICIENCY SPLITS MILLIONS (LBS. CU. FT., DRY) RANKING BTU's/CORD Hickory 63 4500 1. 0 Well 31.5 White Oak 48 4100 . 9 Fair 28.6 Red Oak 46 3900 . 8 Fair 27.4 Beech 45 3800 . 7 Hard 26.8 Sugar Maple 44 3700 . 6 Fair 26.2 Black Oak 43 3700 . 6 Fair 25.6 Ash 42 3600 . 5 Well 2[...]

32 •DRAWINGS FOR ILLUSTRATION PURPOSES ONLY• THIS MANUAL WILL HELP YOU OBTAIN EFFICIENT, DEPENDABLE SERVICE FROM YOUR HOTBLAST FURNACE, AND ENABLE YOU TO ORDER REPAIR PARTS CORRECTLY. KEEP THIS MANUAL IN A SAFE PLACE FOR FUTURE REFERENCE. WHEN WRITING, ALWAYS GIVE THE FULL MODEL NUMBER WHICH IS ON THE NAMEPLATE ATTACHED TO THE HEATER. WHEN ORDE[...]