Sears 536.884821 manual

OWNER'S MAHUAL MODEL NO. 536.884821 Caution: Read and Follow All Safety Rules and Instructions Before Operating This Equipment CRRFr$IRN 5 HORSEPOWER 24" DUAL STAGE FREE=WHEELIHG TRACK SNOW THROWER Optional Electric Start • Assembly =" Operation Maintenance • Service and Adjustments = Repair Parts -- [ ...........................[...]

SAFETY RULES CAUTION: ALWAYS DISCONNECT SPARK PLUG WIRE AND PLACE A WIRE WHERE IT CANNOT CONTACT SPARK PLUG TO PREVENT ACCIDENTAL STARTING WHEN SETTING-UP, TRANSPORTING, AD- JUSTING OR MAKING REPAIRS. IMPORTANT SAFETY STANDARDS REQUIRE OPERATOR PRESENCE CONTROLS TO MINIMIZE THE RISK OF INJURY. YOUR SNOW THROWER IS EQUIPPED WITH SUCH CONTROLS. DO NO[...]

SAFETY RULES Never operate the snow thrower near glass enclosures, automobiles, window wells, drop- offs, and the like without proper adjustment of the snow discharge angre. Keep children and pets away_. ® Never operate the snow thrower at high trans- port speeds on slippery surfaces_ Look behind and use care when backing.. e Never direct discharg[...]

CONGRATULATIONS on your purchase of a Sears Craftsman Snow _rower_ It has been designed,engi- neered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact your nearest Sears Service Center/Department. We have competent, welt4rained technicians and the[...]

TABLE OF SAFETY RULES .................................................... 2,3 PRODUCT SPECIFICATIONS ........................... 4 CUSTOMER RESPONSIBILITIES ................. 4 WARRANTY ...................................................... 4 TABLE OF CONTENTS .................................. 5 INDEX .............................................[...]

ASSEMBLY lllll ,,,, ................ ............................................. ii i!111 ................. THIS SNOW TI-IROWER HAS A TRACK DRIVE SYSTEM EQUIPPED TO GIVE YOU FREE-WHEELING CAPABILITY If your snowthrower must be moved without the aid of the engine, it will be easier to pullthe snow thrower backward by the handles, rather than pushi[...]

...................... ASSE .......... L¥ .............. ' ............. Hi, _lll, lllll, .......... -.. ........................ ii ll.i ill _,_ ,,, .__..:. ...................... .......................................... .,_:.. Figure 1 showsthe snowthmwer in the shipping position. Figure 2 shows the snowthrowercomptetety assembled, Refere[...]

i i illll, ii,i ii ,ll .... , .................................... i/ J iui MBLY TO INSTALL THE UPPER HANDLE AND CRANK ASSEMBLY • Remove the screws,flatwashers, to.washers and hex nuts secudng the shifter plate inthe lower holes of the lower handle.. • Loosen, t_Jt do not remove, the screws, flatwashers, lockwashers, and hex nuts in the upperho[...]

ASS LY TO iNSTALL SHIFTER LEVER KNOB 0 Thread the shifter lever knob onto the threaded end of the shifter lever until it is snug against the hex rut and the lip is pointed toward the engine. T_jhten the hex nut against the bottom of the shift leverknob_ (See Fig, 6,) ..................... i ,,I,L SNIFTER KNOB NUT LEVER FIG. 6 ,llll TO CHECKJADJUST [...]

.......... IJWIILI IlU III IIII , , iiiiii IIIIIIIII I I II I IIIIII _ II I II i ..... III1'1111 i ii OPERA: ION KNOwYOUR SNow THROWER ............................................................................. READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR SNOW THROWER. Comparethe illustrations with your snowthrowerto [...]

.............. i //_. ii, ii iii iiii ii i i i i iiiJllllllllllJll i 11111111 iii, OPERATIO I I II1,1 I11 iii1[11 i,iir I eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating the snowthrower. We recommend standardsafety glasses available at SEARS Retail or Catalog Stores or a wide visionsafety mask [...]

OPERATION ...... 7IJIIIIMII IIIjIIIIIILI] ii L I'1 ill i Ill I iii iiil:llljii i ]_ l I illiilgilllJ J ........ II1'11 ill II II TO USE WEIGHT TRANSFER SYSTEM .................................... tn hard packed or heavy snowconditions, conventional snow throwers tendto ride up andleave uneven mounds of snowbehind.For these conditions, you[...]

' i ii , ,i ,r, , ii, L I1' I I I I,lll ,.I OP TI FILL GAS: Fill the fuel tank with clean, fresh, unleaded grade autornotive gasoline.Be surethat the container you pour the gasoline from is clean and free from rust or other foreign particles. Never use gasoline that may be stale trom tong periods of storage in the container., NOTE: S,,A,,[...]

ii_pr_ iiiiii ........... it 7 ............... IIIIg JL iiiiiii lIIIILII I'IIIII lilt ._: _ . Ill'It' IJI OPERATION e iiiiii, , i, iii i1,111i ........................................ PRIMER BUTTON IGNITION KEY CHOKE CONTROL STARTER THROTTLE CONTROL HANDLE FIG, 14 WARM START tf restarting a warm engine after a short shutdown, rotate [...]

GENERAL RECOMMENDATIONS The warranty on thissnowthrowerdoes notcoveritems that have been subjectedto operator abuse or negli- gence,. To receive full value from the warranty, operator must maintain snowthrower as instructed in this manual. MAINTENANCE Some adjustments will need to be made periodically to propedy mainlain your snow thrower, All adju[...]

1111 1111,11,1111111 , 1111111111111 I I' iii , i , i [ii I 111111 111111,,, 111 ::: IILI TENANCE : '11'1 '1 I t' i ........ ENGINE .... : LUBRICATION Check the crankcase oil level (See Fig. 18) before starting the engine and after each five (5) hours of continuous use° Add S.A.E_10W-30 motor oil or equ iva- lenL Tighten f[...]

: ..... i,ii i,,ll_ i ,,11 ,i i, _, Ii ....... $ ..... CE AND ADJUST TS ::: _ ,ll,lll,lll,l,i ....... ii ,, : ............... : .......... ,,,, ,,,,,, i CAUTION: ALWAYS DISCONNECT THE I SPARK PLUG WIRE AND 'TIE BACK AWAY FROM THE PLUG BEFORE MAK- ING ANY ADJUSTMENTS OR REPAIRS. iii . TO ADJUST SKID HEIGHT This snow thrower is equipped with two[...]

, S ........... TO ADJUST THE CLUTCH CONTROL CABLES Pedodicadjustment of the cables may be required due to non'natstretch andwearonthe belts Tocheck for correct adjustment, the control lever must be in Ihe full forward position, resting on theplasticbumper+Thecontrol cables are correctly adjusted whenthe centerof the"Z" Fitting is in[...]

i1,,,, i ..... i i iiii, ,. SERVICE AND TO REPLACE BELTS The drive belts on this snow thrower are o! special construction and should be replaced with original equipment belts available from your nearest SEARS Store or Service Center_ You will need the assistance of a second person while replacing the belts° Drain the gasoline from the fuel tank by[...]

SERVICE AN ,.,DJUSTMENTS ijj ii I1' ,111111 :: I'J ..... I TRACTION DRIVE BELT TO ADJUST THE FRICTION WHEEL If your snow thrower wilt not move forward, check the traction drive belt for wear. tfthe traction drive belt needs to be replaced, proceed as follows: • Disconnect the spark plug wire. Remove the belt cover (See Fig. 26). Loosen [...]

SERVICE ................................................................ ADJUSTME TS ,lira L I t ' "_"L TO REPLACE FRICTION WHEEL t!the snow thrower will not move forward, andthe friction wheel is worn or damaged, you need to replace it, as follows: (First allow the engine to cool). ti, tt ,i, ii, t, ttttti, t t ,t _tt it ,t,t,,ttt,_[...]

......... SERVICE AND ADJUSTMENTS ...... .............. i ii ......... .............. iii/1_1'1'_ _, TO REPLACE AUGER SHEAR BOLT " '":' The augers are secured to the auger shaft with special bolts (See Fig. 35) that are designed to break (to protect the machine) if an obiect becomes lodged in the auger housing. Use of [...]

TO ADJUST CARBURETOR The carburetor (See Fig. 37 and Rg, 39) has beenpre-set at the factory and readjustment should not be necessary. However, if the carburetor does need to be adjusted, proceed as follows: e Close the high speed adjusting screw by hand., ® Do nol overtighten. e Then open it t-1/4 to 1-1t2 turns,, ® Close the idle adjusting screw[...]

......................... STORAG: 111111'11111 111111111 111 ' ........................ IIIII IIIIIIII!L I'111"! IXILII I II II I'111111 .............. : ....... lj I'[11111 II ..... iii, I ............ i, ,i,i ii ......... IU U CAUTION: NEVER STOREYOUR SNOW "_HROWER INDOORS OR IN AN EN- CLOSED, POORLY VENTILATED [...]

SERVICE i i , ,,ll,U i,, i SERVICE RECORDS SCHEDULE Fill In dates as you co_ plete regular _l_ i=,l,i ....... Aftor Belomi Often Every Evew Rrst 2 Each 10 25 _ch Before hours Usa Hours Houm Season Storage Check F__j_ Oa Lave Change _gme Oil 1_ I I u / i i, ,,_, JJ ........... T_jh_n All Screws _ Nuts SERVICE DATES ill Check Aug_ Clu'c.hCabLe A[...]

........ TROUBLE SHOOTING POINTS .............. , ,,,,,,,,,,,,,,,,,,,, I/l/Ull/lUI/ll/l/l/I ' I,I, Illl 'l II' l llll TROUBLE Otlflcult =tBllng Engine r_n_ =talk= En=tne =IaUi Engln= PJr.a err=llc_mlly; L=_ of power Excessive vtbr=tlon Unttfall= to propel ite, e4r Unit tfatia to dlzcl_rge =now CAUSE Defective spark #ug Water or d&apo[...]

i NOTES i i i,iii, iii, i, _11 i i .... ii I'H'I _ _ : 27[...]

CRAFTSMAN 24" SNOW THROWER 536.884821 HANDLE ASSEMBLY REPAIR PARTS ? 9 12 1! 21 REF. NO. 1 318457 2 4049 3 307978 4 307976 5 3535 6 302578 7 1579 8 11234 9 71071 10 71060 11 71037 PART NOD PART NAME Handte, Upper Bumper Auger Drive Lever, RH Traction Drive Lever, LH Nut, Push On Cap, 5/16 In. Pin, Clutch ftandle, Pivot Cable, Clutch Screw,[...]

CRAFTSMAN 24" SNOW THROWER 536.884821 CHUTE CONTROL ROD REPAIR PARTS Ret. Ilem . ,, . | , RE_. ¸ I NO. ! t 2 3 4 5 6 7 8 9 10 11 PART NO. PART NAME 581621 71072 71082 104 307399 309312 304872 581618 148 308145 7t 045 Crank & Worm Assembly Ratwasher, 406 x 81 x .066 Pin, Cotter Cap, Plastic Handle Grip,Chute Control Rod Flatwasher, .39 x[...]

CRAFTSMAN 24" SNOW THROWER 536.884821 AUGER HOUSING REPAIR PARTS 2 _ .r23 6 //14 16 21 23 REF. PART NO. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 580296 577399 5O795 53266 71037 318577 318580 302623 71067 71059 71034 318582 318581 PART' NAME ,,,,,,,,,,i,,,,,,,,,,, i ,llJ Pulley, Traction Drive Screw, Set, 5/16-18 x 1/2 in, Key, Hi-Pro 606 Beari[...]

v_,_.rtJq, r- j ;='_I'_F_,I_ ,_q. Oll_lrjvy i rtrtt=/vvlc;rt ;_,lu,oo_o,_. g BELT COVER REPAIR PARTS Ref. It_rn HOo REF. NO. PART NO. PART NAME ,,,uu,,, .............. 1 580773 Cover, Belt 2 70978 Screw, WaTap, 1/4-20xl/2 Ino 3 71067 * Flatwasher, 518Ino * Indicates StandardHardwarettems_ 31B778_31i4018 A 31[...]

CRAFTSMAN 24" SNOW THROWER 536.884821 FRAME COMPONENTS REPAIR PARTS 15 14 4 27 1 17 /15 14 -5 32 22 REF. NO. 1 2 6 7 8 9 10 11 12 13 14 15 16 17 PART NO. 580928 71393 71100 70984 318453 70978 73801 71074 53703 580889 579874 73817 579856 71006 71072 50793 590 PART NAME Frame Screw, HHC, 5116_24 x 1 In., Locknul, HexWdFI, 5!16-24 Thd Screw.WaTap[...]

CRAFTSMAN 24" SNOW THROWER 536.884821 ENGINE COMPONENTS REPAIR PARTS Ref. Item Noo Page 32 REF. NO. 1 2 3 4 5 6 7 8 9 10 111 12 _ 13 14 PART NO. PART NAME 318551 302636 71060 579857 578733 579855 579854 579932 579861 53715 581264 50677 71063 71015 Engine, Craftsman,Model No HSS0*67326K (See Engine Repair Paris list) Screw, HHC, 51t6-18x1.1[...]

CRAFTSMAN 24" SNOW THROWER 536.884821 DRIVE COMPONENTS REPAIR PARTS 2 lO 12 I 15 17 / REF_ ¸ NO. 1 2 3 4 5 6 7 8 9 t0 11 12 13 14 t5 PART NO 579941 53703 71079 53818 579937 11871 71059 71034 579877 580959 85501 73812 73811 580969 49562 PART NAME . .! Lever Assembly, Traction Clutch ! Bearing, Flange ! Pin, Cotter Spring, Return Lever, Sprin[...]

CRAFTSMAN 24" SNOW THROWER 536.884821 TRACK ASSEMBLY REPAIR PARTS / lO 19 18 REF. PART NO. PART NAME NO. 1 58O658 2 6o0! 3 71037 4 71060 5 71072 6 318455 7 318456 8 70978 9 51447 10 318454 11 45171 12 302613 13 580906 14 302847 15 580047 16 322424 i7 239 18 580903 Pedal, Weight Transfer Bolt,Shoulder, 5116-18Thdo Nut, Hex, 5/16_18 Thd. Lockwas[...]

CRAFTSMAN 24" SNOW THROWER 536.884821 GEAR BOX REPAIR PARTS 16 9 16 12 RERI NO. II 21 31 41 51 61 71 81 91 101 PART NOr _J 51278 51277 302628 302635 303008 302630 24274 5O304 48275 581389 PART NAME Case, Gear Box RHo Case, Gear Box L.H. Screw, HHC, 1t4-20x3/4 in. Locknut, Wd Fi, 5/16-24 Thd. Nut, Hex Keps, 1/4-20 Thd_ Screw,WaTap, 3/8-16x112 I[...]

CRAFTSMAN 24" SNOW THROWER 536.884821 DECALS AUGER 1 HOUSING 9 7 6 REAR viEw _ i pA-'_T .o. NO. 1 2 3 4 5 6 7 8 9 10 302487 70141 70142 302922 3O8766 318509 308768 3902 3903 319033 PART' NAME Decal. 9" impefler Decal, Danger Auger Decal, DangerChute Decal, Dangertr_'lnJctJon Decal, Craftsman Decal, 5124 Auger Housing De[...]

CRAFTSMAN 24" SNOW THROWER 536.884821 SHIFT YOKE REPAIR PARTS 7 / REF_ NO, PART NO. 1 318463 2 302638 3 73826 " 4 318486 5 304438 6 318460 7 579944 8 318461 9 71111 PART NAME Rod, Shift Screw, WdFI, 1/4-20x5/8 In_ Locknut, Hex, 1/4-20 Thd. Nut, HexJam, 112_13 Thd. Knob, Shift, 112-13 Thd. Plate, ShiftLever Bearing,Range ShiftYoke Assembly[...]

CARBURETOR NO, 632107A N_ 1 2 6 ? 10 14 15 16 17 lB 29 31 4O 41 42 43 47 48 _ 60 P_ No. Pa_ Name 631615 Throt'Je Shaft E_ Lever As:sy,: ........... 631767 Throttle Return Spring 631036 Throttle Shutter 650506 Throt_ _ Choke Shutter Screw 632108 Choke Shaft _ Lever As_,_i,. 631815 Choke Shutter 630735 Choke Portioning Spring 631807 Fuel F'[...]

CRAFTSMAN 4-CYCLE ENGINE = IIq II1' Ilql J MODEL: HSS0- 67326K IIIIII II III1'111111 ! ! t i 131 173 4O[...]

CRAFTSMAN 4-CYCLE ENGINE ReL ................ " ...... No. I 2 4 5 14 t5 16 17 18 t9 20 25 25A 258 26 3O 40 4O 40 41 4t 41 42 42 42 43 45 46 48 49 50 60 61 62 63 64 64A 65 69 70 72 75 80 81 82 83 84 86 89 9O 92 93 98 100 101 102 103 110 119 t2o 125 No. 33674B 26727 30968 30369 28277 31334 31510 31335 650548 31426 326OO 133342 1650139 13O322 65[...]

CRAFTSMAN 4-CYCLE ENGINE 335 338 340 341 342 342A 350 35t 345 352 353 355 380 3,9O 395B 4OO 420 Part No. Part Name 35O72 28371B 34182 65_05 65O675 57O682 321_0C 33344 35883 650884 590574 632107A 59O646 33683B 73O226 Cover, Carburetor Screw, Pan hd. Seres, 8-32 x 5116 Plate, Fuel tank mounting Bracket, Fuel tank Screw, Hex hd, w/bellevilie washer, 1[...]

..... ii ,,, i,, "OTES .......................... _] + .... +L:++L _L+: :,_ LH'I"""I'+II I "'1' ' '1 I" I" I 43[...]

OWNER'S MANUAL MODEL NO. 536.884821 HOW TO ORDER REPAIR PARTS CRAFTSMAN,+ 5 HORSEPOWER 24" DUAL STAGE TRAC-PLUS OPTIONAL ELECTRIC START SNOW THROWER Each SNOW THROWER has its own MODEL NUMBER found on the motor mount frame. Each ENGINE has its own MODEL NUMBER found on the BLOWER HOUSING++ Always mention these MODEL NUMBERS when requestin[...]