Quadra-Fire CB1200-B manual

R www .quadrare.com 7014-082D September 1, 2008 CLASSIC BA Y 1200 PELLET ST OVE O-T L T ested and Listed by Portland Oregon USA OMNI-T est Laboratories, Inc. C US Owner ’ s Manual Installation and Operation CB1200-B Model: DO NOT DISCARD THIS MANUAL NOTICE • Impo rtant oper ating and maintenance instruc - tions included. • Leave this manua[...]

Page 2 7014-082D September 1, 2008 R CB 1200 Pellet Stove R R and Welcome to the Quadra-Fire Family ! Hearth & Home T echnologies welcomes you to our tradi - tion of excellence! In choosing a Quadra-Fire appliance, you have our assurance of commitment to quality , durabil - ity , and performance. This commitment begins with our research of the [...]

R R R September 1, 2008 7014-082D Page  CB 1200 Pellet Stove Section 1: Listing and Code Approvals A. Appliance Certications ...................... 4 B. Mobile Home Approved ...................... 4 C. Glass Specications ............................ 4 D. Electrical Rating .................................. 4 E. BTU & Efciency Speci?[...]

Page 4 7014-082D September 1, 2008 R CB 1200 Pellet Stove R R 1 Listing and Code Approvals A. Appliance Certication C. Glass Specications E. BTU & Efciency Specications This appliance is equipped with 5mm ceramic glass. Replace glass only with 5mm ceramic glass. Please contact your dealer for replacement glass. This appliance is app[...]

R R R September 1, 2008 7014-082D Page 5 CB 1200 Pellet Stove 2 Getting Started A . Design, Installation & Location Considerations B. Fire Safety Maintain the designated clearances to combustibles. Insu - lation must not touch the chimney . Y ou must maintain the designated air space clearance around the chimney . This space around a chimney is[...]

Page 6 7014-082D September 1, 2008 R CB 1200 Pellet Stove R R D. Inspect Appliance & Components and Pre-Use Check List Reciprocating Saw Channel Locks Hammer Phillips Screwdriver T ape Measure Plumb Line Level Framing Material Hi-temp Caulking Material Gloves Safety Glasses Framing Square Electric Drill & Bits (1/4”) 1/4” Self-T apping [...]

R R R September 1, 2008 7014-082D Page 7 CB 1200 Pellet Stove 3 Dimensions and Clearances A. Appliance Dimensions 5.0 in (127mm) 4-5/8 in ( 1 18mm) 12-/8 in (14mm) 14-1/4 in (62mm) 2-1/2 in (64mm) C L 8-1/6 in. (205 mm) 20 - 7/1 6 in . (519 mm) 28 -1/2 in. (72 4mm) 27 -5/8 in. (692 mm) 25 -/4 in. (654 mm) C L 10- /4 in. (27 mm) 24[...]

Page 8 7014-082D September 1, 2008 R CB 1200 Pellet Stove R R Straight Back Against W all Inches Millimeters A Back W all to Appliance 2 51 B Side W all to Appliance 6 152 Corner Installation Inches Millimeters C W alls to Appliance 2 51 V ertical Installation Inches Millimeters D Back W all to Flue Pipe  76 E Side W all to T op 6 152 F Back W a[...]

R R R September 1, 2008 7014-082D Page 9 CB 1200 Pellet Stove *L Exception for Horizontal Installations: USA INSTALLATIONS : A non-combustible oor protec - tion is recommended extending beneath the ue pipe when installed with horizontal venting or under the top vent adapter with vertical installation. CANADA INSTALLATIONS : A non-combustible [...]

Page 10 7014-082D September 1, 2008 R CB 1200 Pellet Stove R R Do not terminate vent in any enclosed or semi-enclosed area such as a carport, garage, attic, crawl space, under a sun deck or porch, narrow walkway or closely fenced area, or any location that can build up a concentration of fumes such as a stairwell, covered breezeway , etc. CAUTION V[...]

R R R September 1, 2008 7014-082D Page 1 1 CB 1200 Pellet Stove Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner ’s information manual provided with this ap pli - anc e. For as sis tan ce or add iti ona l i nfo rma tio n c ons ult a qualied installer , service agency [...]

Page 12 7014-082D September 1, 2008 R CB 1200 Pellet Stove R R 5 V enting Systems NOTE: • Illustrations reect typical installations and are FOR DESIGN PURPOSES ONL Y . • Illustrations/diagrams are not drawn to scale. • Actual installation may vary due to individual design preference. A. Alcove Figure 12.1 All minimums listed are to a combu[...]

R R R September 1, 2008 7014-082D Page 1 CB 1200 Pellet Stove 12 in . (05 mm ) Min im u m Non-combustible Hearth Pad W all Thimble Horizontal T ermination Cap 2 in. (51mm) Minimum 6 in. (152mm) Minimum From Glass Straight Out B. Through The W all Horizontal termination cap must be a minimum of 12 inches. (05mm) from the wall. Approved for [...]

Page 14 7014-082D September 1, 2008 R CB 1200 Pellet Stove R R We recommend a minimum of 60 in. (1524mm) vertical, however above the eave is preferred. Bo th ins ta l la ti on s a re app ro v ed f o r mob i le home installations. Must use  or 4 inch (76 to 102mm) “L” or “PL” Listed pellet venting or listed double wall pipe and Quadra-Fir[...]

R R R September 1, 2008 7014-082D Page 15 CB 1200 Pellet Stove Fire Hazard Inspection of Chimney: • Masonry chimney must be in good condition. • Meets minimum standard of NFP A 21 1 • Factory-built chimney must be 6 in. (152mm) UL10 HT . W ARNING E. Masonry F . Alternate Masonry Non-Combust ible Hearth Pad Airtight Clean-ou t Door Cleano u[...]

Page 16 7014-082D September 1, 2008 R CB 1200 Pellet Stove R R 6 Mobile Home 1. An ou tsi de ai r inl et mus t be pro vided for the com busti on air and must remain clear of leaves, debris, ice and/or snow . It must be unrestricted while the appliance is in use to prevent room air starvation which causes smoke spillag e. Sm oke spill age can also s[...]

R R R September 1, 2008 7014-082D Page 17 CB 1200 Pellet Stove 7 Appliance Set-Up A. Outside Air Kit Instructions Flex Hose Hose Clamp Collar Assembly T rim Ring T erminatio n Cap Assembly Hose Clamp Included in Kit: 1 piece of 2 inch x  foot ex hose, 2 hose clamps, 1 collar assembly , termination cap assembly , 1 trim ring, 12 screws. a. Mea[...]

Page 18 7014-082D September 1, 2008 R CB 1200 Pellet Stove R R 3 to 3 inch T op V ent Adapter 3 to 6 inch T op V ent Offset Adapter 1. Put a layer of high temperature silicone on the  inch (76mm) exhaust outlet. 2. Slide the top vent adapter onto the rear exhaust outlet and adjust the assembly to a vertical position. . Drill 4 holes with #26 [...]

R R R September 1, 2008 7014-082D Page 19 CB 1200 Pellet Stove D. Optional Brick Set Installation 1. Remove the bafe rst, follow instructions on page 33 . 2. Slide bottom of left rear brick in rst; rotate top edge toward rear of appliance and then rotate outer edge toward rear of appliance, until brick slides into place. Figure 19.1. . [...]

Page 20 7014-082D September 1, 2008 R CB 1200 Pellet Stove R R G. Optional Gold or Nickel Grille Assembly 1. Plac e the fr ont lo g in rst as sh own in Fi gure 20.1 . Pl ace log between repot and face of appliance with charred area surrounding repot. 2. Set the left and right logs onto the front log, placing the holes in the base of the le[...]

R R R September 1, 2008 7014-082D Page 21 CB 1200 Pellet Stove 1 . A 12 volt AC thermostat is required to operate this pellet appl iance. Y ou may use the inclu ded wal l moun t ther mo - stat or purchase an optional programmable thermostat or remote control. It is equipped with an adjustable heat anticipator . The current rating is .05 amps. The a[...]

Page 22 7014-082D September 1, 2008 R CB 1200 Pellet Stove R R 8 Operating Instructions A. Fuel Size And Material 1. Wood Pellets Fuel pellets are made from sawdust or wood by-products. If the sour ce materi al is har dwo od, they c an h ave a h igh er m ine ral content, creating more ash. Fuels containing bark will also have higher ash content. Mi[...]

R R R September 1, 2008 7014-082D Page 2 CB 1200 Pellet Stove E. Fire Characteristics A properly adjusted re with the heat output control switch set on “high” has a short active ame pattern that extends out of the repot approximately 4 to 6 inches (102 to 152mm). If the re has tall ames with black tails and seems somewhat lazy[...]

Page 24 7014-082D September 1, 2008 R CB 1200 Pellet Stove R R G. Ignition Cycles 1. During each ignition cycle, it is normal to see some smoke in the rebox. The smoke will stop once the re starts. 2. The convection blower will automatically turn on after your appliance has reached the set temperature on the “high” setting. This blower tr[...]

R R R September 1, 2008 7014-082D Page 25 CB 1200 Pellet Stove 9 T roubleshooting With proper installation, operation, and maintenance your appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a qualied service person in the diagnosis of a problem and the corrective action t[...]

Page 26 7014-082D September 1, 2008 R CB 1200 Pellet Stove R R Symptom Possible Cause Corrective Action Slow or smoky start-up (Cont’d ) Dirty exhaust and/or venting system. Check for ash build up in unit, includ - ing behind rear panels, rebox, heat exchanger , exhaust blower and venting. Feed system fails to start. Out of fuel. #2 snap disc [...]

R R R September 1, 2008 7014-082D Page 27 CB 1200 Pellet Stove Symptoms Possible Cause Corrective Action Convection blower fails to start. #1 snap disc defective. Blower not plugged in. Blower is defective. Control box is defective. Replace snap disc. Check that blower is plugged into wire har - ness. Replace blower . Replace control box. Exhaust b[...]

Page 28 7014-082D September 1, 2008 R CB 1200 Pellet Stove R R 10 Maintaining & Servicing Y our Appliance C. General Maintenance 1. T ypes of Fuel Depending on the type of fuel you are burning will dictate how often you have to clean your repot. If the fuel you are burning has a high dirt or ash content or you are burning shelled eld corn[...]

R R R September 1, 2008 7014-082D Page 29 CB 1200 Pellet Stove 5. Disposal of Ashes • Frequency: As needed • By: Homeowner Ashes should be placed in a metal container with a tight-tting lid. The closed container of ashes should be placed on a non-combustible oor or on the ground, well away from all combustible materials, pending nal di[...]

Page 0 7014-082D September 1, 2008 R CB 1200 Pellet Stove R R 7. Cleaning Beneath Heat Exchanger • Frequency: Monthly or after burning 1 ton of fuel • By: Homeowner a. Be sure the appliance is allowed to cool, has been unplugged and the exhaust blower is off . b. A more thorough cleaning is needed to remove the excess ash that is left behind[...]

R R R September 1, 2008 7014-082D Page 1 CB 1200 Pellet Stove 15. Soot and Fly Ash: Formation & Need for Removal in Exhaust V enting System. • Frequency: Y early or more frequently depending on ash build-up. • By: Qualied Service T echnician/Homeowner Be sure the appliance is allowed to cool, has been unplugged and the exhaust blower [...]

Page 2 7014-082D September 1, 2008 R CB 1200 Pellet Stove R R Correct Flame Size, Y ellow/White in Colo r Correct Figure 32.3 Ash Build Up in Firebox Pellets Back Up In Feed T ube Firepot Overfills T all, Lazy Flame, Orange in Colo r Incorrect Figure 32.1 Figure 32.2 D. High Ash Fuel Content Maintenance • Frequency: When the ash build-up excee[...]

R R R September 1, 2008 7014-082D Page  CB 1200 Pellet Stove 2. Exhaust Blower Replacement G. Igniter Replacement F . Bafe Removal 1. Use proper shut down procedures to shut down the appliance and let it completely cool down and then unplug it and remove the ash drawer . 2. Follow instructions to remove the ash drawer found on page 29 . Re[...]

Page 4 7014-082D September 1, 2008 R CB 1200 Pellet Stove R R H. Glass Replacement • Glass is 5mm thick high temperature heat- resistant ceramic glass. • DO NOT REPLACE with any other material. • Alternate material may shatter and cause injury . W ARNING Figure 34.1 T op & Bottom Frame Door Latch Side Frame Center Posts Glass Remove Do[...]

R R R September 1, 2008 7014-082D Page 5 CB 1200 Pellet Stove 1 1 Reference Materials 7. Heat Exchangers The heat exchan gers trans fer hot air from the exhaust syst em into convection air . Lift the stove top to access the heat exchangers. There are 2 clean out rods located under the heat exchangers. 8 . Heat Output Switch The he at ou tpu t sw[...]

Page 6 7014-082D September 1, 2008 R CB 1200 Pellet Stove R R 16. Snap Disc #1 (Convection Blower) 145°F Snap disc #1 is located on the right side of the appliance on the top of the heat exchanger box. There are 2 purple wires connected to it. This snap disc turns the convection blower on and of f as needed. Power is always present at snap disc[...]

R R R September 1, 2008 7014-082D Page 7 CB 1200 Pellet Stove B. Component Locations Heat Output Fan Speed Reset Button Call Light HIGH HIGH MED LOW LOW Power Outlet T erminal Block. Center 2 screws for Thermostat Wires Outside Air Flex Hose Convection Blower Cleaning Rods Heat Exchanger T ubes Figure 37.1 Figure 37.3 Figure 37.4 Figure 37.2[...]

Page 8 7014-082D September 1, 2008 R CB 1200 Pellet Stove R R Figure 38.1 - Door , Face, Glass & Door Latch Assembly Figure 38.2 - Firepot, Igniter & Thermocouple C. Exploded Views 1 2  4 5 6 7 8 9 Glass Size Center: 13-7/8” wide x 1 1” high Glass Size Sides: 5-1/8” wide x 1 1” high Nbr Description Part Number 1 Door Frame not[...]

R R R September 1, 2008 7014-082D Page 9 CB 1200 Pellet Stove Figure 38.1 2 24 25 26 27 28 29 0 1 2  4 5 6 7 8 9 40 41 42 4 44 45 46 47 48 Nbr Description 2 Door Assembly 24 Ash Pan 25 Panel Access, Front (Firepot) 26 Latch, Draw 27 Director , Air , Large 28 Director , Air , Small 29 Grille, Louvers 0[...]

Page 40 7014-082D September 1, 2008 R CB 1200 Pellet Stove R R 51 52 5 54 55 56 70 71 72 7 62 74 57 58 59 60 61 6 64 65 66 67 68 69 75 76 77 Figure 39.1 Nbr Description 51 Exhaust Plenum Clean-Out Plate 52 Snap Disc, #1, 145-40 degree 5 Blower , Convection 54 Convection Air Plenum, not sellable 55 Snap Disc, #2, 200 degree 56 Curtain Mo[...]

R R R September 1, 2008 7014-082D Page 41 CB 1200 Pellet Stove IMPORT ANT : THI S IS DA TED INF ORMA TI ON. The most curr ent inf ormati on is loca ted on th e Quadra - Fire web site at www .quadrare.com . When ordering, supply serial and model numbers to ensure correct service parts. D. Service Parts and Accessories Item # Parts (Alphabetical O[...]

Page 42 7014-082D September 1, 2008 R CB 1200 Pellet Stove R R Grille, Bar , Bottom 410-80 72 Handle, Hopper Lid 200-01 10 Heat Output Control Switch, (Rocker Switch),  position 812-500 75 Heat Shield Extension, T op 410-522 Hinge, Female, Door 450-2910 Hinge, Male, Door 450-2810 71 Hopper Lid 410-4901 45 Igniter , Loop (Heating Elem[...]

R R R September 1, 2008 7014-082D Page 4 CB 1200 Pellet Stove Appliance Part No. Classic Bay 1200 Freestanding Pellet Stove CB1200-B Accessories Part No. Brick, Set, 4 pc 81 1-0601 Log Set,  pc 81 1-0592 Door Assembly , Black DR-CB12-BK Door Assembly , Gold DR-CB12-GD Door Assembly , Nickel DR-CB12-NL Grille Assembly , Black L VGRL-CB12-NL Gr[...]

Page 44 7014-082D September 1, 2008 R CB 1200 Pellet Stove R R Date of Service Performed By Description of Service E. Service And Maintenance Log[...]

R R R September 1, 2008 7014-082D Page 45 CB 1200 Pellet Stove F . Homeowner ’s Notes[...]

Page 46 7014-082D September 1, 2008 R CB 1200 Pellet Stove R R G. W arranty Policy Hearth & Home T echnologies LIMITED W ARRANTY Hearth & Home T echnologies (“HHT”) and its respective brands extends the following warranty for HHT gas, wood, pellet and electric appliances purchased from an authorized HHT dealer and installed in the Unite[...]

R R R September 1, 2008 7014-082D Page 47 CB 1200 Pellet Stove this noise are not covered by this warranty .  HHT’s obligation under this warranty does not extend to damages resulting from: (1) installation, operation or main - tenance of the appliance not in accordance with the installation instructions; operating instructions and the list[...]

R Hearth & Home T echnologies 1445 North Highway Colville, W A 991 14 Division of HNI INDUSTRIES www .quadrare.com 7014-082D Septemer 1, 2008 Page 48 CONT ACT INFORMA TION : This product may be covered by one or more of the following patents: (United States) 459510, 4686807, 4766876, 47922, 481 154, 5000162, 5016609, 5076254, 51 [...]