Quadra-Fire 7046-137C manual

R www .quadrare.com 7046-137C December 15, 2009 DO NOT DISCARD THIS MANUAL CAUTION • Important operating and maintenance instructions included. • Leave this manual with party responsible for use and operation. • Read, understand and follow these instructions for safe installation and operation. DO N OT DIS CAR D WAR NING If the inf orma ti[...]

Page 2 7046-137C December 15, 2009 R 2700-I ACC Wood Insert SAMPLE Serial Number Model Name T est Lab & Report Number Mfg Date Model: 2700-I ACC WOOD INSERT Report: #061-S-78-6.2 Made in U.S.A . U.S. ENVIRONMENT AL PROTECTION AGENCY - Certified to comply with July 1990 particulate emission standards. 2010 201 1 2012 Jan Feb Mar Apr May June Jul[...]

December 15, 2009 7046-137C Page  2700-I ACC Wood Insert R Congratulations ............................................................... 2 Sample of Safety/Serial Number Label ........................... 2 Warranty Policy ............................................................... 4-5 Section 1: Listing and Code Approvals A. Appliance Cert[...]

Page 4 7046-137C December 15, 2009 R 2700-I ACC Wood Insert W arranty Policy[...]

December 15, 2009 7046-137C Page 5 2700-I ACC Wood Insert R[...]

Page 6 7046-137C December 15, 2009 R 2700-I ACC Wood Insert 1 Listing and Code Approvals The Quadra-Fire 2700-I Wood Insert (ACC) meets the U.S. Environmental Protection Agency’s 1990 particulate emis - sion standards. A. Appliance Certication C. Glass Specications D. BTU & Efciency Specications This stove is equipped with 5mm cer[...]

December 15, 2009 7046-137C Page 7 2700-I ACC Wood Insert R 2 Operat ing Instruct ions W ARNING! DO NOT operate appliance before reading and understanding operating instructions. [...]

Page 8 7046-137C December 15, 2009 R 2700-I ACC Wood Insert B. Fire Safety T o provide reasonable re safety , the following should be given serious consideration: 1. Install at least one smoke detector on each oor of your home to ensure your safety . They should be located away from the heating appliance and close to the sleeping areas. Follo[...]

December 15, 2009 7046-137C Page 9 2700-I ACC Wood Insert R F . Burning Process In recent years there has been an increasing concern about air quality . Much of the blame for poor air quality has been placed on the burning of wood for home heating. In order to improve the situation, we at Qu adra-Fire have developed cleaner-burning wood appliances [...]

Page 10 7046-137C December 15, 2009 R 2700-I ACC Wood Insert H. Air Controls 1. Start-Up Air Control The function of the Start-Up Air Control is to activate the Automatic Combustion Control system (ACC). • Push the Start-Up Air Control all the way back until it stops and then pull forward to the front of the appliance until it stops. Figure 10.1.[...]

December 15, 2009 7046-137C Page 1 1 2700-I ACC Wood Insert R 3. Burn Rate Air Control • The air supply enters at the upper front of the rebox, near the top of the glass door . • This preheated air supplies the necessary fresh oxygen to mix with the unburned gases, helping to create the second, third and fourth combustion process. • This a[...]

Page 12 7046-137C December 15, 2009 R 2700-I ACC Wood Insert CORRECT POSITION INCORRECT POSITIONS Firebox damage due to improper bafe place - ment is not covered by warranty . Operate the wood burning appliance with the bafe in the correct position only . Not doing so could result in: • Reduced efciency • Overheating the chimney • Ov[...]

December 15, 2009 7046-137C Page 1 2700-I ACC Wood Insert R K. Building A Fire Before lighting your rst re in the appliance: 1. C o nr m t he ba f e a nd ce ra mi c b la nk et ar e c or re ct ly positioned. They should be even with the front tube and resting on all tubes. See page 12. 2. Remove all labels from glass. There are many w[...]

Page 14 7046-137C December 15, 2009 R 2700-I ACC Wood Insert L. Wood Fuel Moisture Seasoned Wood • Cut logs to size • Split to 6 inches (152 mm) or less in diameter • Air dry to a moisture content of not more than 20% - Soft wood - about nine months to dry - Hard wood - about eighteen months to dry Soft woods Hard woods • Douglas Fir • Oa[...]

December 15, 2009 7046-137C Page 15 2700-I ACC Wood Insert R N. Blower Operating Instructions 1. Initial (cold) startup: Open both controls fully by rais - ing the Burn Rate Air Control all the way up until it stops and PUSH the Start-up Air Control back until it stops. The blower tends to cool the appliance. Leave the blower off until the burn is [...]

Page 16 7046-137C December 15, 2009 R 2700-I ACC Wood Insert Q. Opacity (Smoke) Opacity is the measure of how cleanly your appliance is burning. Opacity is measured in percent: • 100% opacity is when an object is totally obscured by the smoke column from a chimney , and • 0% opacity means that no smoke column can be seen. As you beco me familia[...]

December 15, 2009 7046-137C Page 17 2700-I ACC Wood Insert R • Frequency: When ash is within 1-/4 inch (44mm) of firebox lip. Leave 1/4 to 1/2 inch (6-1mm) of ash in the bottom of the firebox. • By: Homeowner A. Disposal of Ashes • Place ashes in a metal container with a tight-tting lid. • Th e cl os ed c ont ai ne r sh oul d be pl[...]

Page 18 7046-137C December 15, 2009 R 2700-I ACC Wood Insert • Frequency: As desired • By: Homeowner • Clean glass with a non-abrasive glass cleaner . Abrasive cleaners may scratch and cause glass to crack. • If the deposits on the glass are not very heavy , normal glass cleaners work well. Heavier deposits may be removed by using a damp cl[...]

December 15, 2009 7046-137C Page 19 2700-I ACC Wood Insert R G. Quick Reference Maintenance Overview Guide for Wood Appliances. 2 2 Bafe and blanket placement is critical to heat out - put, efciency and overall life of the unit. Make sure the bafe is pushed all of the way to the back of the rebox and the blanket is laying at. Firebri[...]

Page 20 7046-137C December 15, 2009 R 2700-I ACC Wood Insert 4 T roubles hooting Guide With proper installation, operation, and maintenance your woodstove will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist you or a qualied service person in the diagnosis of a problem and the correct[...]

December 15, 2009 7046-137C Page 21 2700-I ACC Wood Insert R 5 Ser vice P ar ts Replacement A. Glass Replacement (Replace with 5mm ceramic glass only) 1 . Ensure that t he re is out and the appliance is co ol to the touch. 2. Protect a tabl e or c ounter top with pa dding or towels. Protect your hands and wear glov es to prevent injury . 3. Remo[...]

Page 22 7046-137C December 15, 2009 R 2700-I ACC Wood Insert C. Blower Replacement 1. Using a 5/2 Allen wrench, remove 4 blower housing mounting bolts and slide assembly out. Figure 22.1. 2. Disconnect the wires from the blower . . Using a Phillips head screw driver , remove 4 screws. Figure 22.2 . 4. Remove blower from the blower housing ass[...]

December 15, 2009 7046-137C Page 2 2700-I ACC Wood Insert R Figure 23.1 - Door Handle for Arched Door Locknut Door Cross Section (example) Latch Cam Spacing Wa shers Square Key Door Handle Spring Handle E. Bafe & Ceramic Blanket Removal 1. Remove all ash from the rebox, and extinguish all hot embers before disposal into a metal contain[...]

Page 24 7046-137C December 15, 2009 R 2700-I ACC Wood Insert F . T ube Channel Assembly Replacement Figure 24.3 Removing Tube Channel Assembly 1. Remove the  bottom bricks rst and then remove the  right side bricks. 2. Remove the bafe protection channel by bending back the tabs using needle nose pliers located at the right and left side[...]

December 15, 2009 7046-137C Page 25 2700-I ACC Wood Insert R 6 Getting Started Installer ’ s Guide A . Design and Installation Considerations Before installing, determine the following: • T ype of chimney connector to be used · single wall, 6 inch (152mm) diameter , stainless steel, or · double wall, 6 inch (152mm) diameter , stainless steel [...]

Page 26 7046-137C December 15, 2009 R 2700-I ACC Wood Insert C. Negative Pressure Negative pressure results from the imbalance of air available for the appliance to operate properly . It can be strongest in lower levels of the house. Causes include: • Exhaust fans (kitchen, bath, etc.) • Range hoods • Combustion air requirements for furnaces,[...]

December 15, 2009 7046-137C Page 27 2700-I ACC Wood Insert R Recommended Location Marginal Location Location Not Recommended Recommended Location Location NOT Recommended Multi-level Roofs Windward Leeward Outside T ermination Cap Figure 27.1 E. Chimney T ermination Requirements Follow manufacturer ’s instructions for clearance, securing ashin[...]

Page 28 7046-137C December 15, 2009 R 2700-I ACC Wood Insert 10 ft. (305cm) or more 3 ft. (91cm) Minimum Less than 10 ft. (305cm) 2 ft. (61cm)Minimum 3 ft. (91cm) Minimum W all or Parapet Flat Roof  ft. ( 91cm) Mini mum Less than 10 f t. ( 05cm) 2 ft. (61cm)  ft. (91cm) Mini mum 10 ft. (05cm) T o Nearest Roofl ine 2 ft. (61cm) Pitched R[...]

December 15, 2009 7046-137C Page 29 2700-I ACC Wood Insert R G. T ools And Supplies Needed H. Fire Safety T o provide reasonable re safety , the following should be given serious consideration: 1. Install at least one smoke detector on each oor of your home to ensure your safety . They should be located away from the heating appliance and clo[...]

Page 0 7046-137C December 15, 2009 R 2700-I ACC Wood Insert 7 Dimensions and Clearances A. Appliance Dimensions Figure 30.1 Top View Figure 30.2 Front View with Surround NOTE: Flue Collar size is 6 inch (152mm) diameter (ID) Figure 30.4 - Side View Without Optional Flue Adapter A B 16-1/4 in. (413mm) 9-15/16 in. (252mm) 29-1/16 in. (738mm) 12-1 [...]

December 15, 2009 7046-137C Page 1 2700-I ACC Wood Insert R B. Clearances to Combustibles, United States and Canada (UL and ULC) NOTE: Clearances may only be reduced by means approved by the regulatory authority having juris - diction Fire Risk. • Comply with all minimum clearances to combustibles as specied. • Failure to comply may cause[...]

Page 2 7046-137C December 15, 2009 R 2700-I ACC Wood Insert Thermal Protection Required Adj. Hearth Support 1/4 inch (6.35)mm), R value = 0.13 0 to 3-1/2 inch (0 to 89mm) CANADA ONL Y Hearth Height 0 to 3-1/2 inches (0 to 89mm) Full Reline Required 3-1/2 in. (89mm) Thermal Protection NOT Required Adj. Hearth Support Greater than 3-1/2 inch (89mm[...]

December 15, 2009 7046-137C Page  2700-I ACC Wood Insert R C. Calculating Alternate Floor Protection Material Thermal Conductivity: k value The k value indicates the amount of heat (in BTU’s) that will ow in 1 hour through 1 square foot of a uniform mate - rial 1 inch thick for each degree (F) of temperature differ - ence from one side o[...]

Page 4 7046-137C December 15, 2009 R 2700-I ACC Wood Insert 8 Chimney Systems D. Masonry Chimney • Must meet minimum standards of NFP A 21 1. • Must have at least 5/8 inch (16mm) reclay lining joined with refractory cement. (Installations into a clay ue wit hout a sta inless s teel line r may redu ce dr aw wh ich affe cts performance, [...]

December 15, 2009 7046-137C Page 5 2700-I ACC Wood Insert R UL 1777 Insulated Stainless Steel Liner or Other Approved Lining System Follow Manufacturer ’s Instructions on Insulation and Support For Zero or Other Non-Code Clearances, Follow Approved Liner Manufacturer ’s Specific Insulation Requirements: Different Clearances May Require Diffe[...]

Page 6 7046-137C December 15, 2009 R 2700-I ACC Wood Insert F . Prefabricated Metal Chimney Figure 36.1 E. Metal Heat Circulating Masonry Th e chi mne y ca n be new or exi st ing, mas on ry o r pre fabr ica ted and must meet the following minimum requirements: • Must be minimum 6 inch (152mm) inside diameter of high temperature chimney listed [...]

December 15, 2009 7046-137C Page 7 2700-I ACC Wood Insert R Minimum Width of Cavity Opening - Front 2-1/2 775 Minimum Width of Cavity Opening - Rear 20 508 Minimum Height 18-1 1/16 475 Minimum Depth from Front to Rear 17-1/4 438 Inches Millimeters The following modications of factory-built replaces are permissible: • The replace mu[...]

Page 8 7046-137C December 15, 2009 R 2700-I ACC Wood Insert Ovalizing round stainless steel liners to accommodate the liner passing through the damper region of a replace is an allowable and acceptable practice. Ensure that the ovalization is minimized to the extent required to t through the damper . J. Ovalizing Round Stainless Steel Line[...]

December 15, 2009 7046-137C Page 9 2700-I ACC Wood Insert R A. Outside Air Kit Installation Items Needed for Installation (not supplied) • 4 inch ex aluminum pipe, or if using alternate material, then it shall be made from durable, non-combustible, heat resistant material up to 50 o F . Cut the pipe to the required length for your instal[...]

Page 40 7046-137C December 15, 2009 R 2700-I ACC Wood Insert C. Securing Stove Pipe/Liner to Flue Collar 1. There are 4 pre-drilled holes in the ue collar 90 degrees apart. Attach the ue collar to the stove pipe/liner . If the seal is questionable use stove mastic Figure 40.2. 2. Attach gasket to bottom side of ue collar with a thin coat o[...]

December 15, 2009 7046-137C Page 41 2700-I ACC Wood Insert R F . Surround & T rim Kit Installation 1. Lay surround face down on a protected surface to pre - vent scratching. 2. Using a Phillips head screw driver attach the side sur - rounds to the top surround using (2) #8 sheet metal screws on each side provided with the kit. Figure 41.2 . [...]

Page 42 7046-137C December 15, 2009 R 2700-I ACC Wood Insert Surround & T rim Kit Installation (Cont’d) 6. Align the 2 screws in the top surround piece to the 2 align - ment holes on the appliance top. Figure 42.2. 7. Align the surround slots to the lower pins on the appli - ance, one on each side. Figure 42.3 Alignment Hole in Appliance T op[...]

December 15, 2009 7046-137C Page 4 2700-I ACC Wood Insert R Figure 43.1 Figure 43.2 Figure 43.3 Figure 43.4 Figure 43.5 - Installed on Left Side H. Blower Cord Installation on Left Side The blower cord is shipped to be installed on the right side of the appliance. Y ou may relocate the cord so it is on the left side. Y ou remove the blower contr[...]

Page 44 7046-137C December 15, 2009 R 2700-I ACC Wood Insert Part No. ADJSPT -3, size 3-1/2” x 48-1/2” DOUBLE-SIDE D T APE DOUBLE-SIDE D T APE SCREWS ARE CIRCLED EXPLODED VIEW OF SCISSORS Figure 44.1 EXP AND SCISSORS T O DESIRED HEIGHT CUT TOP EDGE OF TRIM, NOT BOTTOM EDGE INST ALL FRONT TRIM LAST . CORNERS OVERLAP SIDE TRIM PIECES I. Zero Clea[...]

December 15, 2009 7046-137C Page 45 2700-I ACC Wood Insert R 10 . Burn wood only . Other types of fuels may generate poisonous gases (e.g., carbon monoxide). 1 1. If unit burns poorly while an exhaust blower is on in home, (i.e., range hood), increase combustion air . 12. Inst alla tion sh all be in ac cor dan ce wit h the Ma nufa ctur ers Home &am[...]

Page 46 7046-137C December 15, 2009 R 2700-I ACC Wood Insert A. Exploded Drawings 1 1 Reference Materials 1 2 3 4 5 6 7 8 9 10 18 25 36 35 37 38 39 40 41 42 43 44 45 SEE FIG. D SEE FIG. C SEE FIG. B SEE FIG. A Figure 46.1 7025-041 12-7-09[...]

December 15, 2009 7046-137C Page 47 2700-I ACC Wood Insert R 3 3 7-3/4” 4-1/2” 8-5/8” 2 2 2 3 4-1/2” 7-3/8” 6-1/2” 4-1/2” 8-1/8” 7-1/4” 4 4 4 1 1 1 1 1 1 1 1 1 1 1 # 6 BRICK-7046-005 Brick Set Assembly # 18 DR-27RCT Door Rectangle # 25 DR-27BK, Door Assembly , Black DR-27GD, Door Assembly , Gold T rim DR-27NL, Door Assembly , Nick[...]

Page 48 7046-137C December 15, 2009 R 2700-I ACC Wood Insert B. Service Parts & Accessories      [...]

December 15, 2009 7046-137C Page 49 2700-I ACC Wood Insert R      ?[...]

Page 50 7046-137C December 15, 2009 R 2700-I ACC Wood Insert      ?[...]

December 15, 2009 7046-137C Page 51 2700-I ACC Wood Insert R Date of Service Performed By Description of Service C. Service And Maintenance Log[...]

7046-137C December 15, 2009 Page 52 R Hearth & Home T echnologies 1445 North Highway Colville, W A 991 14 Division of HNI INDUSTRIES CONT ACT INFORMA TION : Please contact your Quadra-Fire dealer with any questions or concerns. For the number of your nearest Quadra-Fire dealer , log onto www .quadrare.com This product may be covered by one o[...]