Quadra-Fire 7008-115 manual

1 Quadra-Fire • HUDBA Y -INS • 7008-1 15 Rev . o • 8/1 1 Model: HUDBA Y -INS • DO NOT store or use gasoline or other fl am- mable vapors and liquids in the vicinity of this or any other appliance. • What to do if you smell gas - DO NOT try to light any appliance. - DO NOT touch any electrical switch. DO NOT use any phone in your building[...]

Quadra-Fire • HUDBA Y -INS • 7008-1 15 Rev . o • 8/1 1 2 Model Name: ___________________________________________ Date purchased/installed: __________________ Serial Number: __________________________________________ Location on fi replace: _____________________ Dealership purchased from: _______________________________ Dealer Phone: ________[...]

3 Quadra-Fire • HUDBA Y -INS • 7008-1 15 Rev . o • 8/1 1 Safety Alert Key: • DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury . • W ARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury . • CAUTION! Indicates a hazardous situation which, [...]

Quadra-Fire • HUDBA Y -INS • 7008-1 15 Rev . o • 8/1 1 4 B. Limited Lifetime W arranty 4021-645C 12-29-10 Page 1 of 2 Hearth & Home T echnologies Inc. LIMITED LIFETIME W ARRANTY Hearth & Home T echnologies Inc., on behalf of its hearth brands (”HHT”), extends the following warranty for HHT gas, wood, pellet, coal and electric hear[...]

5 Quadra-Fire • HUDBA Y -INS • 7008-1 15 Rev . o • 8/1 1 B. Limited Lifetime W arranty (continued) 4021-645C 12-29-10 Page 2 of 2 W ARRANTY CONDITIONS:  7KLVZDUUDQWRQOFRYHUV++7DSSOLDQFHVWKDWDUHSXUFKDVHGW KURXJKDQ++7 DXWKRUL]HGGHDOHURUGLVWULEXWRU  $ OLVWRI ++7DXWKRUL]HGG[...]

Quadra-Fire • HUDBA Y -INS • 7008-1 15 Rev . o • 8/1 1 6 C. BTU Speci fi cations This product is listed to ANSI standards for “V ented Gas Appliance Heaters” and applicable sections of “Gas Burn- ing Heating Appliances for Manufactured Homes and Recreational V ehicles”, and “Gas Fired Appliances for Use at High Altitudes”. Quadra[...]

7 Quadra-Fire • HUDBA Y -INS • 7008-1 15 Rev . o • 8/1 1 2 2 Operat ing Instruc tions Figure 2.1 General Operating Parts B. Y our Fireplace W ARNING! DO NOT operate fi replace before read- ing and understanding operating instructions. Failure to operate fi replace according to operating instructions could cause fi re or injury . DECORA TIV[...]

Quadra-Fire • HUDBA Y -INS • 7008-1 15 Rev . o • 8/1 1 8 C. Clear Space W ARNING! DO NOT place combustible objects in front of the fi replace or block louvers. High temperatures may start a fi re. See Figure 2.2. Avoid placing candles and other heat-sensitive objects on mantel or hearth. Heat may damage these objects. Figure 2.2 Clear Space[...]

9 Quadra-Fire • HUDBA Y -INS • 7008-1 15 Rev . o • 8/1 1 H. Standing Pilot Ignition 1. Set the thermostat to lowest setting. 2. T urn off all electric power to the appliance if service is to be performed. 3. Push in gas control knob slightly and turn clockwise to "OFF" position. FOR YOUR SAFETY READ BEFORE LIGHTING FOR YOUR SAFETY R[...]

Quadra-Fire • HUDBA Y -INS • 7008-1 15 Rev . o • 8/1 1 10 Initial Break-in Procedure • The appliance should be run three to four hours continuously on high. • T urn the appliance off and allow it to completely cool. • Remove fi xed glass assembly . See Section 12.L. • Clean fi xed glass assembly . See Section 3. • Replace the fi [...]

11 Quadra-Fire • HUDBA Y -INS • 7008-1 15 Rev . o • 8/1 1 Glass Cleaning Frequency: Seasonally By: Homeowner T ools Needed : Protective gloves, glass cleaner , drop cloth and a stable work surface. CAUTION! Handle fi xed glass assembly with care. Glass is breakable. • Avoid striking, scratching or slamming glass • Avoid abrasive cleaners[...]

Quadra-Fire • HUDBA Y -INS • 7008-1 15 Rev . o • 8/1 1 12 B. Maintenance T asks-Service T echnician The following tasks must be performed by a quali fi ed technician. Gasket Seal and Glass Assembly Inspection Frequency: Annually By: Service T echnician T ools needed: Protective gloves, drop cloth and a stable work surface. • Inspect gasket[...]

13 Quadra-Fire • HUDBA Y -INS • 7008-1 15 Rev . o • 8/1 1 A. T ypical Appliance System NOTICE: Illustrations and photos re fl ect typical installations and are for design purposes only . Illustrations/diagrams are not drawn to scale. Actual product may vary from pictures in manual VERTICAL TERMINA TION CAP (SECTION 8F ) VENT PIPE (SECTION 8)[...]

Quadra-Fire • HUDBA Y -INS • 7008-1 15 Rev . o • 8/1 1 14 B. Design and Installation Considerations Quadra-Fire gas inserts are designed for installations into solid fuel masonry or factory built fi replaces that have been installed in accordance with the National, Provin- cial, State and local building codes. Fireplaces are to be constructe[...]

15 Quadra-Fire • HUDBA Y -INS • 7008-1 15 Rev . o • 8/1 1 5 5 F ireplace Size Requirements A. Minimum Fireplace Opening Minimum fi replace opening requirements are shown in Figure 5.1. W ARNING! Risk of Fire or Burns! Provide adequate clearance around air openings and for service access. Due to high temperatures, the appliance should be loca[...]

Quadra-Fire • HUDBA Y -INS • 7008-1 15 Rev . o • 8/1 1 16 B. Mantel and W all Projections W ARNING! Risk of Fire! Comply with all minimum clear- ances to combustibles as speci fi ed. Framing or fi nishing material closer than the minimums listed must be construct- ed entirely of noncombustible materials (i.e., steel studs, concrete board, e[...]

17 Quadra-Fire • HUDBA Y -INS • 7008-1 15 Rev . o • 8/1 1 A. V ent T ermination Minimum Clearances Roof Pitch H (Min.) Ft. Flat to 6/12...........................................................1.0* Over 6/12 to 7/12 .................................................1.25* Over 7/12 to 8/12 .................................................1.5* [...]

Quadra-Fire • HUDBA Y -INS • 7008-1 15 Rev . o • 8/1 1 18 7 7 Installation Preparation Prepare the existing solid fuel masonry or factory built non-combustible fi rebox for installation. A. Inspection and Cleaning Prior to installing the gas insert: • Have the chimney and adjacent structure inspected and cleaned by quali fi ed professiona[...]

19 Quadra-Fire • HUDBA Y -INS • 7008-1 15 Rev . o • 8/1 1 B. V enting Components CAUTION! Risk of Cuts/Abrasions/Flying Debris. Wear protective gloves and safety glasses during instal- lation. Sheet metal edges are sharp. The vertical vent termination system installed on this model includes: • Flexible vent pipe for exhaust air (included wi[...]

Quadra-Fire • HUDBA Y -INS • 7008-1 15 Rev . o • 8/1 1 20 Figure 8.2 CUT AND BEND FLASHING AS NEEDED TO FIT CHIMNEY SEALANT ADHESIVE • T rim chimney top plate to minimize excess overhang or bend over fl ue tile (see Figure 8.2). • Place 3/8 inch bead of silicone (minimum of 30 0 ºF continuous exposure rating ) on fl ue tile top. D. Pla[...]

21 Quadra-Fire • HUDBA Y -INS • 7008-1 15 Rev . o • 8/1 1 F . Installing Adaptor and T ermination Cap For installation of termination cap see minimum vent heights for various pitched roofs (see Figure 8.4) . T o install adaptor see Figure 8.5. Roof Pitch H (Min.) Ft. Flat to 6/12.................... 1.0* Over 6/12 to 7/12 ........ 1.25* Over [...]

Quadra-Fire • HUDBA Y -INS • 7008-1 15 Rev . o • 8/1 1 22 A. Fuel Conversion • Make sure the appliance is compatible with available gas types. • Conversions must be made by a quali fi ed technician (NFI certi fi ed or factory-trained) using Hearth & Home T echnologies speci fi ed and approved parts. 9 9 Gas Informat ion Kit content[...]

23 Quadra-Fire • HUDBA Y -INS • 7008-1 15 Rev . o • 8/1 1 Figure 9.5 Figure 9.6 Figure 9.7 Note: Do not rem ov e retainin g clip fro m the pilot h ood. Note: If instal ling brick al so, do so now before reassem bling. If not insta lling b r ick, reas s em b le bu r ner in reverse orde r of remov al. With a 5/8 in. wrench remove the ori fi ce[...]

Quadra-Fire • HUDBA Y -INS • 7008-1 15 Rev . o • 8/1 1 24 E. Gas Connection • Refer to Reference Section 15 for location of gas line access in appliance. • Gas line may be run through knockout(s) provided. • T he gap between supply piping and gas acc ess hole may be caulked with caulk with a minimum of 3 00 º F c o n t i n u o u s e x [...]

25 Quadra-Fire • HUDBA Y -INS • 7008-1 15 Rev . o • 8/1 1 NOTICE: DO NOT wire 1 10 V AC to the millivolt valve! This will damage the valve. ON/OFF Switch • An ON/OFF switch is included with appliance and should be attached to surround/facing. • If desired an additional wall switch, thermostat, or remote control may be added to system as s[...]

Quadra-Fire • HUDBA Y -INS • 7008-1 15 Rev . o • 8/1 1 26 C. Blower Installation Included in kit: Blower . T ools required: Powered Phillips head screwdriver . Figure 10.2 Figure 10.3 Figure 10.4 Turn off gas and disconnect appliance from electricity. Remove logs and burner from appliance. Remove blower access cover in bottom of firebox by re[...]

27 Quadra-Fire • HUDBA Y -INS • 7008-1 15 Rev . o • 8/1 1 Figure 10.7 Blower Wiring Diagram F = 1/4 in. (6 mm) female spade M = 1/4 in. (6 mm) male spade BLOWER M M F F BLK BLK WHT WHT BLK R F M M F F M WHT BLK BLK WHT GRN RHEOST A T SNAP DISC[...]

Quadra-Fire • HUDBA Y -INS • 7008-1 15 Rev . o • 8/1 1 28 1 1 11 F inishing A. Mantel and W all Projections W ARNING! Risk of Fire! Comply with all minimum clear- ances to combustibles as speci fi ed. Framing or fi nishing material closer than the minimums listed must be construct- ed entirely of noncombustible materials (i.e., steel studs,[...]

29 Quadra-Fire • HUDBA Y -INS • 7008-1 15 Rev . o • 8/1 1 A. Remove Glass Assembly See Section 12.L. B. Remove the Shipping Materials Remove shipping materials from inside or underneath the fi rebox. C. Clean the Appliance Clean/vacuum any sawdust that may have accumulated inside the fi rebox or underneath in the control cavity . D. Accesso[...]

Quadra-Fire • HUDBA Y -INS • 7008-1 15 Rev . o • 8/1 1 30 F . Grille Installation Remove the door of appliance. Remove the four screws (two at each end) holding grille in place. Lift up to remove. Figure 12.5 Determine your desired placement of the rocker switch. 1 If you wish to place it on the control panel in the "Main Burner" op[...]

31 Quadra-Fire • HUDBA Y -INS • 7008-1 15 Rev . o • 8/1 1 H. Ember Placement W ARNING! Risk of Explosion! Follow ember placement instructions in manual. DO NOT place embers directly over burner ports. Replace ember material annually . Improperly placed embers interfere with proper burner operation. Ember material is shipped with this gas appl[...]

Quadra-Fire • HUDBA Y -INS • 7008-1 15 Rev . o • 8/1 1 32 I. Brick Installation The pilot shield has to be removed to install or remove the brick refractory . Removal of the bracket requires remov- ing two screws. Figure 12.1 1 Figure 12.12 Figure 12.13 Figure 12.14 Figure 12.15 Figure 12.10 PILOT BRACKET PILOT SHIELD T o install the baf fl [...]

33 Quadra-Fire • HUDBA Y -INS • 7008-1 15 Rev . o • 8/1 1 Figure 12.16 Note: For th e Hudso n Bay Inser t t he lower b ric k retain er is used. REAR BRICK REAR BRICK RET AINING T ABS RET AINING T ABS J. Positioning the Logs While still breakable, the logs do not become fragile until after the appliance is burned and they have cured. After cur[...]

Quadra-Fire • HUDBA Y -INS • 7008-1 15 Rev . o • 8/1 1 34 Figure 12.24 Figure 12.25 Figure 12.26 Note: Do not clo se so much as to c ause a soot y fl ame. Impro per adjustment c an cause so oting in the fi rebox and/or on the o utside of a ho use with a ho rizont al terminat ion. OPENS LEFT CLOSES RIGHT The air shutter is located on the und[...]

35 Quadra-Fire • HUDBA Y -INS • 7008-1 15 Rev . o • 8/1 1 L. Fixed Glass Assembly Removing Fixed Glass Assembly W ARNING! Risk of Asphyxiation! Handle fi xed glass assembly with care. Inspect the gasket to ensure it is undamaged and inspect the glass for cracks, chips or scratches. • DO NOT strike, slam or scratch glass. • DO NOT operate[...]

Quadra-Fire • HUDBA Y -INS • 7008-1 15 Rev . o • 8/1 1 36 A. Standing Pilot Ignition System 1 3 13 T roubleshooting With proper installation, operation, and maintenance your gas appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a quali fi ed technician in the diagnosi[...]

37 Quadra-Fire • HUDBA Y -INS • 7008-1 15 Rev . o • 8/1 1 T roubleshooting (continued) Symptom Possible Cause Corrective Action 3. (Continued) C. V alve. T urn the valve knob to the ON position. Place the ON/ OFF switch in the ON position. T ake a reading with a millivolt meter at the thermopile terminals. The millivolt meter should read grea[...]

Quadra-Fire • HUDBA Y -INS • 7008-1 15 Rev . o • 8/1 1 38 1 4 14 Reference Materials A. Appliance Dimension Diagram Dimensions are actual appliance dimensions. Use for reference only. Figure 14.1 Appliance Dimensions MINIMUM FIREBOX OPENING Height: Width: Depth: Front Rear Front Rear T op Bottom Inches 20-1/4 14-1/2 26-1/2 20 13 13 Millimeter[...]

39 Quadra-Fire • HUDBA Y -INS • 7008-1 15 Rev . o • 8/1 1 B. V ent Kits Components Direct V ent Flex Liner Kits (see Figure 14.2) LINK-DV30B: Masonry 3 inch fl ex liner kit. Expands to 30 feet. Includes: two liners, termination cap, fl ashing, and link adapter . LINK-DV4-30B: Masonry 3 inch fl ex liner kit. Expands to 30 feet and 4 feet re[...]

Quadra-Fire • HUDBA Y -INS • 7008-1 15 Rev . o • 8/1 1 40 R C. Service Parts Hudson Bay Insert HUDBA Y -INS Beginning Manufacturing Date: April 2003 Ending Manufacturing Date: ______ Part number list on following page. Log Set Assembly 1 11 10 9 7 6 8 12 13 2 3 4 5[...]

41 Quadra-Fire • HUDBA Y -INS • 7008-1 15 Rev . o • 8/1 1 HUDBA Y -INS C. Service Parts List IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting service or replacement parts for your appliance please provide model number and serial number . All parts listed in this manual may be ordered from an authorized dealer . Stocked In Depot ITEM [...]

Quadra-Fire • HUDBA Y -INS • 7008-1 15 Rev . o • 8/1 1 42 R Service Parts HUDBA Y -INS Beginning Manufacturing Date: April 2003 Ending Manufacturing Date: ______ IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting service or replacement parts for your appliance please provide model number and serial number . All parts listed in this man[...]

43 Quadra-Fire • HUDBA Y -INS • 7008-1 15 Rev . o • 8/1 1 Quadra-Fire, a brand of Hearth & Home T echnologies Inc. 7571 215 th Street West, Lakeville, MN 55044 www .quadra- fi re.com D. Contact Information Please contact your Quadra-Fire dealer with any questions or concerns. For the location of your nearest Quadra-Fire dealer , please v[...]