Procom MD100TBA manual

1 CAUT ION - FO R YO UR S AFET Y V ent-Free Gas W all Heater Blue Flame W ARNING: This appliance is equipped for (Natural and Propane) gas. Field conversion is not permitted other than between natural or propane gases. PC-MD100TBE-0902 Model # MD100TBA MD200TBA MD300TBA MD100HBA MD200HBA MD300HBA MD200TBA-BB MD300TBA-BB MD200HBA-BB MD300HBA-BB W AR[...]

2 2 T ABLE OF C ONTEN TS Important Safety Information ..............................................................................................................................5 Product Features................................................................................................................................................7 Prepar[...]

3 PROD UCT SPEC IFIC A TIONS MODEL MD100 TBA MD200 TBA MD300 TBA BTU (available) 10,000 20,000 30,000 Gas T ype Using Natural Gas Using Natural Gas Using Natural Gas Pressure Regulator Setting 4 in. W .C. 4 in. W .C. 4 in. W .C. Inlet Gas Pressure* (inches of water) * For purposes of input adjustment. Maximum 10.5 in. 10.5 in. 10.5 in. Minimum * 5 [...]

4 MODEL MD200 TBA- BB MD300 TBA- BB BTU (available) 20,000 30,000 Gas T ype Using Natural Gas Using Natural Gas Pressure Regulator Setting 4 in. W .C. 4 in. W .C. Inlet Gas Pressure* (inches of water) * For purposes of input adjustment. Maximum 10.5 in. 10.5 in. Minimum * 5 in. 5 in. Gas T ype Using Propane Gas Using Propane Gas Pressure Regulator [...]

5 5 5 IMPOR T ANT SAFET Y INFOR MA TION IMPORT ANT : Read this owner ’s manual carefully and completely before trying to assemble, operate, or service this heater . Improper use of this heater can cause serious injury or death from burns, re, explosion, electrical shock, and carbon monoxide poisoning. Only a qualied installer , service agen[...]

6 6 6. If heater shuts off, do not relight until you have provided fresh, outside air . If heater keeps shutting off, have it serviced. 7. Do not run heater: Where ammable liquids or vapors are used or stored. Under dusty conditions. 8. Before using furniture polish, wax, carpet cleaner , or similar products, turn heater off. If heated, the vapo[...]

7 PRODU CT F EA TURES SAFETY PILOT This heater has a pilot with an Oxygen Depletion Sensing (ODS) safety shutoff system. The ODS/pilot shuts off the heater if there is not enough fresh air. PIEZO IGNITION SYSTEM This heater is equipped with an electronic piezo control system. This system requires AAA batteries (provided). 2 GAS OPTIONS CAP ABLE Y o[...]

8 8 PREP ARING FOR INST ALLA TION Before beginning assembly or operation of the product, make sure all parts are present. Compare parts with package contents list and diagram above. If any part is missing or damaged, do not attempt to assemble, install or operate the product. Contact customer service for replacement parts. Before installing heater [...]

9 9 AIR F OR C OMBUS TION AND VE NTILA TION W ARNING: This heater shall not be installed in a conned space or unusually tight construction unless provisions are provided for adequate combustion and ventilation air . Read the following instructions to ensure proper fresh air for this and other fuel-burning appliances in your home. Providing Adequ[...]

10 10 DETERMINING FRESH-AIR FLOW FOR HEA TER LOCA TION Determining if Y ou Have a Conned or Unconned Space Use this worksheet to determine if you have a conned or unconned space. Space: Includes the room in which you will install heater plus any adjoining rooms with doorless passageways or ventilation grills between the rooms. 1. Determ[...]

1 1 1 1 Fig ure 3 - V ent ila tion Air f rom Outdoo rs Fig ure 2 - V enti lat ion Air fr om Insi de Bui lding NOTE: B a s e n o t i n c l u d e d . N o t f o r u s e i n bedrooms or bathrooms. W ARNING: If the area in which the heater may be operated is smaller than that dened as an unconned space or if the building is of unusually tight cons[...]

12 12 Figure 4 - Mouting clearances as viewed from front of heater (inches) NOTICE: This heater is i nt e nd e d f o r u se as supplemental heat. Use this heater along with your primary heating system. Do not install this heater as your primary heat source. If you have a central heating system, y ou may run system’s circulating blower while using[...]

13 Figure 5 - Mounting Bracket Location F ASTENING HEA TER TO W ALL Mounting Bracket The mounting bracket is located on back panel of heater (see Figure 5). It has been taped there for shipping. Remove mounting bracket from back panel. Removing Front Panel of Heater 1. Remove two screws near bottom corners of lower front panel . 2. Pull bottom of l[...]

14 Attaching to W all Anchor Method For attaching mounting bracket to hollow walls (wall areas between studs) or solid walls (concrete or masonry): 1. Drill holes at marked locations using 5/16-inch drill bit. For solid walls (concrete or masonry), drill at least 1 inch deep. 2. Fold wall anchor as shown in Figure 8. 3. Insert wall anchor (wings ?[...]

15 15 W ARNING: A qualied service technician must connect heater to gas supply . Follow all local codes. W ARNING: This appliance requires a 3/8-inch NPT (National Pipe Thread) inlet connection to the pressure regulator . W ARNING: Ne ve r co nne ct h ea te r t o pri va te ( no n-u ti lit y) ga s we ll s. T hi s ga s i s com mo nl y kn own a s w[...]

16 16 Apply pipe joint sealant lightly to male threads. This will prevent excess sealant from going into pipe. Excess sealant in pipe could result in clogged heater valves . The installer must supply an external regulator . The external regulator will reduce incoming gas pressure. Y ou must reduce incoming gas pressure to between 1 1 and 14 inches [...]

17 17 CHECK ING GAS C ONNEC TION S Figure 17 - Equipment Shutoff V alve Figure 18 - Fuel Supply Figure 14 Figure 15 Figure 16 W ARNING: T est all gas piping and connections for leaks after installing or servicing. Correct all leaks at once. W ARN ING: Never use an open ame to check for a leak. Apply a mixture of liquid soap and water to all join[...]

18 18 Pressure T esting Heater Gas Connections 1. Open equipment shutoff valve (see Figure 17). 2. Open gas supply tank valve. 3. Make sure control knob of heater is in the OFF position. 4. Remove front panel. 5. Check all joints from equipment shutof f valve to control valve (see Figure 17). Apply mixture of liquid soap and water to gas joints. If[...]

19 19 LIGH TING INST RUCTI ONS MD100TBA & MD200TBA & MD300TBA & MD200TBA-BB & MD300TBA-BB Unscrew ignitor cap and install a AAA battery with the + pointing out. Replace cap. 1. STOP! Read the safety information on the side of the heater . 2. Make sure equipment shutoff valve is fully open. 3. T urn control knob clockwise to the OFF [...]

20 20 LIGH TING INST RUCTI ONS MD100HBA & MD200HBA & MD300HBA & MD200HBA-BB & MD300HBA-BB 1. STOP! Read the safety information on the side of heater . 2. Check that gas supply to heater is on. 3. Push in gas control knob slightly and turn clockwise to the OFF position. 4. W ait ve (5) minutes to clear out any air . Then smell for[...]

21 21 INSPE CTIN G BUR NER Check pilot ame pattern and burner ame pattern often. PILOT FLA ME P A TTER N Figure 21 shows a correct pilot ame pattern. Figure 22 shows a incorrect pilot ame pattern. The incorrect pilot ame is not touching the thermocouple. This will cause the thermocouple to cool, which shuts the heater off. If pilot ?[...]

22 22 CARE AND MAINTENANCE W ARNING: T urn off heater and let cool before servicing CAUTION: Y ou must keep control areas, burner , and circulating air passageways of heater clean. Inspect these areas of heater before each use. Have heater inspected yearly by a qualied service technician. Heater may nee d mo re fr equent cleani ng due to excessi[...]

23 23 PROBLEM When ignitor button is pressed in there is no spark at ODS/pilot. When ignitor button is pressed in there is a spark at ODS/pilot but no ignition. ODS/pilot lights but ame goes out when control knob is released. POSSIBLE CAUSE 1. Ignitor electrode is positioned wrong or broken. 2. Ignitor electrode is not connected to ignitor cable[...]

24 24 PROBLEM Burner(s) does not light after ODS/pilot is lit. Delayed ignition of burner(s). Burner backring during combustion. Y ellow ame during burner combustion. Slight smoke or odor during initial operation. Heater produces a whistling noise when burner is lit. Heater produces a clicking/ ticking noise just after burner is lit or shut o[...]

25 25 PROBLEM Heater produces unwanted odors. Heater shuts off in use (ODS operates). Gas odor exists even when control knob is in OFF position. Gas odor during combustion. Moisture/condensation noticed on windows. POSSIBLE CAUSE 1. Heater is burning vapors from paint, hair spray , glues, etc. See IMPORT ANT statement page 23. 2. Gas leak. See W ar[...]

26 26 26 IMPOR T ANT SAFET Y INFOR MA TION ACCESSORIES Purchase these heater accessories from your local dealer . If they can not supply these accessories, contact PRO-COM for information. EQUIPMENT SHUTOFF V AL VE For all models. Equipment shutoff valve with 1/8 in. NPT tap. (see gure 1) Optional F AN Kit The optional fan kit, part PF06-YJLF-B [...]

27 27 This list contains replaceable parts for your heater . When ordering replacement parts, follow the instructions listed under Replacement Parts on page 26 of this manual. P ARTS LIS T (MD 100T BA) P ART P ART # DESCRIPTION QTY 1 MB10053D Cabinet Assembly 1 2 MB1 1005 Reector Unite 1 3 ML087-03 Upper Glass Retainer 1 4 ML086-03 Glass 1 5 ML0[...]

28 28 ILLUS TRA TED P ARTS MD100 TBA 2 26[...]

29 29 This list contains replaceable parts for your heater . When ordering replacement parts, follow the instructions listed under Replacement Parts on page 26 of this manual. P ARTS LIS T (MD 200T BA & MD 300TB A) P ART MD200TBA P ART # MD300TBA P ART # DESCRIPTION QTY 1 MB10052D MB10054D Cabinet Assembly 1 2 MB1 1004 MB1 1052 Reector Unite[...]

30 30 ILLUS TRA TED P ARTS MD200 TBA & MD300 TBA 26[...]

31 31 This list contains replaceable parts for your heater . When ordering replacement parts, follow the instructions listed under Replacement Parts on page 26 of this manual. P ARTS LIS T (MD 100HB A) P ART P ART # DESCRIPTION QTY 1 MB10056D Cabinet Assembly 1 2 MB1 1005 Reector Unite 1 3 ML087-03 Upper Glass Retainer 1 4 ML086-03 Glass 1 5 ML0[...]

32 32 ILLUS TRA TED P ARTS MD100 HBA 26[...]

33 33 This list contains replaceable parts for your heater . When ordering replacement parts, follow the instructions listed under Replacement Parts on page 26 of this manual. P ARTS LIS T (MD 200HB A & MD 300HB A) P ART MD200HBA P ART # MD300HBA P ART # DESCRIPTION QTY 1 MB10055D MB10057D Cabinet Assembly 1 2 MB1 1004 MB1 1052 Reector Unite[...]

34 34 ILLUS TRA TED P ARTS MD200 HBA & MD300 HBA 30[...]

35 35 This list contains replaceable parts for your heater . When ordering replacement parts, follow the instructions listed under Replacement Parts on page 26 of this manual. P ARTS LIS T (MD 200T BA-BB & MD 300T BA-BB ) P ART MD200TBA-BB P ART # MD300TBA-BB P ART # DESCRIPTION QTY 1 MB10052D MB10054D Cabinet Assembly 1 2 MB1 1004 MB1 1052 Re?[...]

36 36 ILLUS TRA TED P ARTS MD200 TBA- BB & MD300 TBA- BB 26 27-1 27-2 28[...]

37 37 This list contains replaceable parts for your heater . When ordering replacement parts, follow the instructions listed under Replacement Parts on page 26 of this manual. P ARTS LIS T (MD 200HB A-BB & MD 300H BA-BB ) P ART MD200HBA-BB P ART # MD300HBA-BB P ART # DESCRIPTION QTY 1 MB10055D MB10057D Cabinet Assembly 1 2 MB1 1004 MB1 1052 Re?[...]

38 38 ILLUS TRA TED P ARTS MD200 HBA-B B & MD300 HBA-B B 30 31-1 31-2 32[...]