Powermatic WP2412 manual

Opera ting Instructions and Parts M anual 24-inch Wood Pl aner Model WP 2412 WMH T OOL G ROUP 2420 Vantage Dr iv e El g in, I llinoi s 60123 Part No . M-0460285 Ph.: 800-274-6848 Revi s ion B 6/04 www.wm ht oolgroup. co m Copyri ght © W MH Tool Group This Manual is Bookmarked[...]

2 Thi s m anual has been prepared for the ow ner and operat ors of a Powerm atic Model W P2412 Planer. It s purpose, as i de fr o m m ach i ne operati on, i s t o promot e saf ety using acc epted operati ng and maint enance procedur es . To obtai n m a xim um lif e and e ff ici ency f rom your planer and t o aid i n us i ng i t safely, pl ease read[...]

3 Ta ble o f C onte nts W a r r ant y and Ser v ice .............................................................................................................................. 2 Warn ing ................................................................................................................................................... 4 Int roduct[...]

4 W a rning 1. Read and under st and t he enti r e owners manual befor e at tempti ng as sem bly or operat i on. 2. Read and understand t he w ar ning s po sted on the m achine and i n thi s m anual. Fail ure t o co m ply w i t h all of t hes e warning s m ay c ause seri ou s inj ur y. 3. Replac e the warning l abe l s if they bec om e obscured or [...]

5 blah bl ahbl ah 20. Make y our w ork shop chi ld pr oof w i th padlock s, m aster swit c hes or by r em ov i ng s t ar t er keys. 21. Giv e y our w or k undivi ded a t tention. Look i ng around, carryi ng on a con v ers at ion and “hor s e- play” ar e carel ess act s that can r esul t i n serious injur y . 22. Mai ntain a bal anced s t ance a[...]

6 Introduct ion Thi s manual i s provi ded by WM H Tool Group c o v ering the saf e operati on and m aintenanc e procedure s f or a Model W P2412 Powermati c Planer. T h i s m anual cont ains instr uctions on install ation, s af ety precaut i ons, general operati ng proc edures, mai ntenance i nstructi ons and parts breakdo wn. Thi s m achine has b[...]

7 WP2412 Planer Dimensions[...]

8 Unpacking Open shi pping crat e and check f or shippi ng dam age. Report any damage im mediatel y t o your di stri butor and shippi ng agent. Read t h i s inst ructi on manual t horoughly for as sem bly , m ai nt enance and safety instr uc ti ons. Co ntent s o f the Shi pp ing C ont aine r 1 Pl aner 3 Lif ting hooks 4 Open-end wrenche s (10, 13-1[...]

9 Inst allat ion Tools re quire d f or i nsta lla tion wrench set ( provi ded) le vel f orklift or crane wit h s tr aps 1. Rem o v e the c rate f rom around the pl aner and any f astener s securi ng the pl aner t o the ski d . 2. Rem ov e the side cov ers and plac e t he lif ti ng hooks int o the slot s (Fi gure 1). Place str aps under them and l i[...]

10 2. Make sure t he v oltage of the power source corr es pond s to the v olt age of the pl aner as recor ded on t he m otor pl at e . 3. Open t he elec trical enc l os ur e on the lef t side of the m achine (Fi gure 3) by loosening the screws and sl i ding the panel upward. 4. Connect t he three phases to the t er m inals m ar ked L1, L2, L3 (Figu[...]

11 3. Th e R es et bu tto n (F igu re 5) w ill lig ht u p i f the m achine becom es o v erloaded. Press this bu tto n to re-s tar t th e mach ine . 4. The Em ergency St op Button shuts d own all operati ons on the pl aner. An aut o m atic brake stop s the m otor withi n 10 seconds. A simil ar stop butt on can be f ound at the back of the m achine. [...]

12 Ch angin g Fuses Disconnec t pl aner f r o m power source, and open the el ectric al enclosure. P ull open the cov er on a f use holder, as sho wn in Fi gure 7, and sl ide out t he old f use. Repl ace it w i th a ne w one of the proper a m perage. Cl ose the cover. Do n ot u se a fuse wi th am pera ge rat ing diffe rent t han what is lis ted on [...]

13 9. Af ter adjusti ng or changi ng kn iv es, the digit al displ ay s houl d be checked and recal ibr a ted if necess ar y. See “C ali bra t ing Digit al Display .” Belt T ensi on & Re placemen t Note: B e l ts should be repl aced as a matched set of t hr ee. 1. Loosen the t hree bol ts (A, F igure 10) which hold t he m otor support br ac [...]

14 Feed Rollers The i n f eed and out feed r o l lers and chi pbreaker hav e been fac tory set. How ev er, if spring tensi on adjustm ent should ev er be necessary , use the appr opriat e adjustm ent assem bly loc ated beneath t he li p o f t he f rame – one i s shown in F i gure 13. 1. Loos en the nut and t urn t he s cr ew i n or out. W hen fi [...]

15 Tr oubleshoot ing: Operatin g Pro blems Trou ble Pr obable Ca use Re medy Tabl e rollers not set proper l y. Adj ust r oll ers to proper height . Inadequat e supp ort of long boar ds. Support long boards with ex t ens i on rollers. Unev en f eed roller pressure f ront to back. Adj us t f eed roll er tension. Dull k ni v es. Rev er se or r epl ac[...]

16 Troubleshoot ing : Mechanical & Electrica l Prob lems Trou ble Pr obable Ca use Re medy Board t hickness doe s not m atc h digital displ ay Digit al displ ay not cali brated properl y . Foll ow c ali brati on procedur es. Inadequat e c hain t ensi on. Adj us t chain tensi on. Sprock ets misali gned. Ali gn s pr oc k et s. Chain j umping Spr [...]

17 Trou ble Pr obable Ca use Re medy Motor s t arter fai lure. If you h a v e acce ss to a v o ltmete r, y ou can separate a star t er f ail ure from a moto r fa i lur e by fi rs t, ver i fyin g inc o mi ng voltage at 220 + /-20 and second, chec k i ng the volt age between star t er and m otor at 220+ /- 20. If inc o m ing v oltage i s i nc or r ec[...]

18 Replacem ent Parts Replac em ent parts are li sted on the f ollowing page s. To order par ts or reach our serv i ce depar tment, call 1-800-274- 6848 bet w een 7: 00 a. m. and 6: 00 p.m. (CST ), Monday t hrough Fri day. Havi ng t he Model Num ber and Serial Num ber of your m ac hine av ailabl e when you c all w il l allow us to serv e you qui c [...]

19 Par t s List: Drawin g No. 1 Index No. P art No . Descrip tion Siz e 1 ............... W P 2412-101 ........... Ou tf eed Roll er ................................................... 2 ............... W P 2412-102 ........... C hipb rea ker Sect i on .......................................... 2a ............. W P 2412-102A ......... C hipb rea ke[...]

20 Index No. P art No . Descrip tion Siz e 49 ............. W P 2412-149 ........... Tab l e Ra ise Spro cket......................................... 50 ............. W P 2412-150 ........... Sp ace r Dis c ....................................................... ................. W P 2412- 151 ........... Top Co v e r Pla te (not s ho wn ) .......[...]

21 Drawin g No. 1[...]

22 Par t s List: Drawin g No. 2 Index No. P art No . Descrip tion Siz e 1 ............... TS- 1541041 ............ Nylon Ins ert L ockn ut ....................................M10 2 ............... TS- 1550071 ............ Flat W a sh er .................................................M1 0 3 ............... W P 2412-203 ........... U pper Feed Roll[...]

23 Drawin g No. 2[...]

24 Par t s List: Drawin g No. 3 Index No. P art No . Descrip tion Siz e 1 ............... W P 2412-301 ........... Ma i n Bea ring Hou sing , Le f t ................................ 2 ............... BB 6209V V ............. Cutte r head Bear i ng ............................. 6209-2RS 3 ............... W P 2412-303 ........... R eta i ning R ing .[...]

25 Drawin g No. 3[...]

26 Par t s List: Drawin g No. 4 Index No. P art No . Descrip tion Siz e 1 ............... W P 2412-401 ........... H ood Handle ...................................................... 2 ............... W P 2412-121 ........... Pl aner Tabl e ...................................................... 3 ............... BB 6003V V ............. Table R o l[...]

27 Drawin g No. 4[...]

28 Par t s List: Drawin g No. 5 Index No. P art No . Descrip tion Siz e 1 ............... W P 2412-501 ........... Ma i n Mo tor ............................. 15 HP, 230V, 3P h 2 ............... W P 2412-502 ........... F eed Motor wit h Reduc er .............................1HP 3 ............... W P 2412-503 ........... Sp ring ...................[...]

29 Drawin g No. 5[...]

30 Par t s List: Electr ical Box Index No. P art No . Descrip tion Siz e A .............. W P 2412- 601 ........... Fus e H older ................................... 3 p oles , 50 A B .............. W P 2412- 602 ........... Fus e H older ......................................1 p ole, 32 A C .............. W P 2412-603 ........... M agnetic Start e[...]

31 Electr ical Box[...]

32 Par t s List: Contr ol Pan el Index No. P art No . Descrip tion Siz e J ............... WP 2412-701 ........... Main On -O ff Sw itch............................................ K .............. W P 2412- 702 ........... EL GO R ead-out Z 20 ......................................... L ............... W P 2412-703 ........... E- Sto p Op e r a to[...]

33 El ectri cal Connections – 230 Volt[...]

34 El ectri cal Connections – 230 Volt[...]

35[...]

36 WM H Tool Gr ou p 2420 Van t age Drive Elgin, Il linois 60123 Phone : 800 - 274-6848 www.wm h t oo l group. c o m[...]