Powerex AS-XXX manual

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

Ir para a página of

Bom manual de uso

As regras impõem ao revendedor a obrigação de fornecer ao comprador o manual com o produto Powerex AS-XXX. A falta de manual ou informações incorretas fornecidas ao consumidor são a base de uma queixa por não conformidade do produto com o contrato. De acordo com a lei, pode anexar o manual em uma outra forma de que em papel, o que é frequentemente utilizado, anexando uma forma gráfica ou manual electrónicoPowerex AS-XXX vídeos instrutivos para os usuários. A condição é uma forma legível e compreensível.

O que é a instrução?

A palavra vem do latim "Instructio" ou instruir. Portanto, no manual Powerex AS-XXX você pode encontrar uma descrição das fases do processo. O objetivo do manual é instruir, facilitar o arranque, a utilização do equipamento ou a execução de determinadas tarefas. O manual é uma coleção de informações sobre o objeto / serviço, um guia.

Infelizmente, pequenos usuários tomam o tempo para ler o manual Powerex AS-XXX, e um bom manual não só permite conhecer uma série de funcionalidades adicionais do dispositivo, mas evita a formação da maioria das falhas.

Então, o que deve conter o manual perfeito?

Primeiro, o manual Powerex AS-XXX deve conte:
- dados técnicos do dispositivo Powerex AS-XXX
- nome do fabricante e ano de fabricação do dispositivo Powerex AS-XXX
- instruções de utilização, regulação e manutenção do dispositivo Powerex AS-XXX
- sinais de segurança e certificados que comprovam a conformidade com as normas pertinentes

Por que você não ler manuais?

Normalmente, isso é devido à falta de tempo e à certeza quanto à funcionalidade específica do dispositivo adquirido. Infelizmente, a mesma ligação e o arranque Powerex AS-XXX não são suficientes. O manual contém uma série de orientações sobre funcionalidades específicas, a segurança, os métodos de manutenção (mesmo sobre produtos que devem ser usados), possíveis defeitos Powerex AS-XXX e formas de resolver problemas comuns durante o uso. No final, no manual podemos encontrar as coordenadas do serviço Powerex na ausência da eficácia das soluções propostas. Atualmente, muito apreciados são manuais na forma de animações interessantes e vídeos de instrução que de uma forma melhor do que o o folheto falam ao usuário. Este tipo de manual é a chance que o usuário percorrer todo o vídeo instrutivo, sem ignorar especificações e descrições técnicas complicadas Powerex AS-XXX, como para a versão papel.

Por que ler manuais?

Primeiro de tudo, contem a resposta sobre a construção, as possibilidades do dispositivo Powerex AS-XXX, uso dos acessórios individuais e uma gama de informações para desfrutar plenamente todos os recursos e facilidades.

Após a compra bem sucedida de um equipamento / dispositivo, é bom ter um momento para se familiarizar com cada parte do manual Powerex AS-XXX. Atualmente, são cuidadosamente preparados e traduzidos para sejam não só compreensíveis para os usuários, mas para cumprir a sua função básica de informação

Índice do manual

  • Página 1

    Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or prop- erty damage! Retain instructions for future reference. Powerex ?[...]

  • Página 2

    Base Actual Hp Motor Rating Compressor Compressor Capacity ACFM* Model 1Ø 3Ø Hp RPM RPM 100% Runtime 50% Runtime 33% Runtime TABLE 1: AS-XXX SERIES POWEREX SIMPLEX AIR COMPRESSORS PERFORMANCE SPECIFICA TIONS 1725 1720 1725 1725 1750 1750 1745 1745 1745 1750 — .54 — .73 — 1.07 1.54 2.0 3.1 5.6 8.2 10.3 .54 — .73 — 1.07 — — — — ?[...]

  • Página 3

    2 0.5 ON 4 6 sec. 10 40 8 10 5 0.5 45 20 30 TEST OFF min. 3 Climate Control Simplex Example 1: To order a Simplex air compressor with a 3/4 Hp single-phase motor, 60 gallon tank, single- phase 115 volt starter, automatic tank drain and an air dryer, use product code AS-107-254. Example 2: To order a Simplex air compressor with a 10 Hp three-phase m[...]

  • Página 4

    4 Climate Control Simplex Figure 6 - AS-XXX Three-Phase Wiring With Pressure Switch Used for Pilot Duty NOTE: “M” = Magnetic Contactor N.C. Pressure Switch *Comp. Motor * With Integral Overload Secondary Thermal Overloads Starter Manual Disconnect Switch 1Ø 230 VAC Manual Disconnect Switch 1Ø Line Voltage 3Ø Line Voltage N.C. Pressure Switch[...]

  • Página 5

    5 Climate Control Simplex *Inches x 2.54 = Centimeters, Pounds x 0.454 = Kilograms **Add 60.0 lbs. for units equipped with a factory mounted air dryer A D Optional Dryer Discharge Optional Starter Figure 7 - Dimensions (See Table 3) Plug B C TABLE 3: DIMENSIONS (Inches*) AND SHIPPING WEIGHTS (Pounds*) A B Shipping Weight** Base w/Starter w/o Starte[...]

  • Página 6

    Climate Control Simplex 6 D B C A PUMP AND FLYWHEEL: Motor Hp 1/2, 3/4 1 19.5 A-005-6001 1, 1 1 ⁄ 2 1 35 A-010-6001NP 2 1 59 A-020-6001NP 3 1 66 A-030-6001NP 5 1 115 A-050-6001NP 7 1 ⁄ 2 1 121 A-075-6001NP 10 1 180 A-100-6001NP B VALVE KIT: Includes valve plate, spacer and head gasket Motor Hp 1/2 1 0.4 A-005-6002 3/4 1 0.4 A-005-6002 1, 1 1 ?[...]

  • Página 7

    7 Climate Control Simplex REPLACEMENT PARTS LIST (Continued) F MOTOR PULLEY: Motor Hp Type 1/2 1A-4.4” P.D., 5/8” Bore 1 3.8 A-005-6007 3/4 1A-5.8” P.D., 5/8” Bore 1 3.9 A-007-6037 1 (1 Ø) 1A-4.0” P.D., 5/8” Bore 1 3.2 A-110-6007 1 (3 Ø) 1A-4.0” P.D., 7/8” Bore 1 3.2 A-010-6007 1 1 ⁄ 2 1A-6.0” P.D., 7/8” Bore 1 5.6 A-020-600[...]

  • Página 8

    8 Climate Control Simplex Powerex Limited Warranty Powerex 3 Year / 10,000 Hour Extended Parts Limited Warranty - Powerex warrants each Compressor Pump or Scroll Air-End against defects in material or workmanship from the date of purchase for a period of Three years or 10,000 hours , whichever may occur first. This warranty applies to the exchange [...]

  • Página 9

    Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference. Powerex • [...]

  • Página 10

    Base Actual Hp Motor Rating Compressor Compressor Capacity SCFM Model 1Ø 3Ø Hp RPM RPM 100% Runtime 50% Runtime 33% Runtime TABLE 1: AD-XXX SERIES POWEREX DUPLEX AIR COMPRESSORS PERFORMANCE SPECIFICA TIONS 1725 1720 1725 1725 1750 1750 1745 1745 1745 1750 — .54 — .73 — 1.07 1.54 2.0 3.1 5.6 8.2 10.3 .54 — .73 — 1.07 — — — — — [...]

  • Página 11

    3 Climate Control Duplex Example 1: To order a Duplex air compressor with a 3/4 Hp single-phase motor, 80 gallon tank, deluxe 230 volt alternator package, automatic tank drain and an air dryer, use product code AD-107-3G4. Example 2: To order a Duplex air compressor with a 10 Hp three-phase motor, 200 gallon tank and an auto drain, use product code[...]

  • Página 12

    Climate Control Duplex 4 Figure 4 Deluxe Alternator Package Wiring Diagram for Three-Phase Units Figure 5 Basic Alternator Package Wiring Diagram For Three-Phase Units IT 1 A2 L 3 A1 IT 2 L 2 L 1 IT 3 Motor 1 1M FU FU Alt Selector Switch X1 X2 FU 2M Motor 2 L 1 L 2 L 3 A1 A2 2T 1 2T 2 2T 3 Lag Switch Cut In: 60 psig (420 kPa) Cut-Out: 80 psig (560 [...]

  • Página 13

    5 Climate Control Duplex B B Shipping Weight** Base A with without C D E F G with without Model Alternator Alternator Alternator Alternator *Inches x 2.54 = Centimeters, Pounds x 0.454 = Kilograms **Add 60.0 lbs. for units equipped with a factory mounted air dryer TABLE 3: DIMENSIONS (INCHES) AND SHIPPING WEIGHTS (POUNDS*) Figure 6 - Dimensions (in[...]

  • Página 14

    6 D C A PUMP AND FLYWHEEL: Motor Hp 1/2, 3/4 2 19.5 A-005-6001 1, 1 1 ⁄ 2 2 35 A-010-6001NP 2 2 59 A-020-6001NP 3 2 66 A-030-6001NP 5 2 115 A-050-6001NP 7 1 ⁄ 2 2 121 A-075-6001NP 10 2 180 A-100-6001NP B VALVE KIT: Includes valve plate, spacer and head gasket Motor Hp 1/2 2 0.4 A-005-6002 3/4 2 0.4 A-005-6002 1, 1 1 ⁄ 2 2 0.5 A-010-6002NP 2 4[...]

  • Página 15

    Climate Control Duplex REPLACEMENT PARTS LIST E BELTS: 7 1 ⁄ 2 (200 gal tank) A-75 4 2.0 A-075-6056NP (Continued) 10 A-84 4 2.4 A-100-6006NP F MOTOR Motor Hp Type PULLEY: 1/2 1A-4.4” P.D., 5/8” Bore 2 3.8 A-005-6007 3/4 1A-5.8” P.D., 5/8” Bore 2 3.9 A-007-6037 1 (1 Ø) 1A-4.0” P.D., 5/8” Bore 2 3.2 A-110-6007 1 (3 Ø) 1A-4.0” P.D., [...]

  • Página 16

    Climate Control Duplex 8 Maintenance Schedule Operating Hours Item Action needed 500 2500 5000 10,000 15,000 20,000 Remarks Tank Drain moisture Daily Inlet air filter Replace  (Every 2,500 hrs or less) Blower fan Clean  Fan duct Clean  Compressor fins Clean  (Every 2,500 hrs or less) Oil change Replace (Every 1,500 [...]

  • Página 17

    Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or prop- erty damage! Retain instructions for future reference. Powerex ?[...]

  • Página 18

    2 Reciprocating Air Compr essor Pumps VENTILATION 1. If the compressor is located in a total- ly enclosed room, an exhaust fan with access to outside air must be installed. 2. Never restrict the cooling fan exhaust air. 3. Never locate the compressor where hot exhaust air from other heat generating units may be pulled into the unit. WIRING Refer to[...]

  • Página 19

    3 Reciprocating Air Compr essor Pumps LPS 010 LPS 020 LPS 030 LPS 075 LPS 100 7.5” 3.2” 6.7” 8.3” 11.5” 22.8” 4.4” 26.0” 11.4” 5.3” 29.7” 12.2” 6.3” 18.9” 17.8” 16.2” 20.2” 21.8” 21.7” Figure 2 - Dimensional Drawings CS100P 13.9 10.8 7.9 3.7 9.4 11.9” 11.9” 15.0” 18.0” 20.1” 4.4” 26.0” 11.4” 5.3[...]

  • Página 20

    Reciprocating Air Compr essor Pumps Maintenance Schedule Operating Hours Item Action needed 500 2,500 5,000 10,000 15,000 20,000 Remarks Tank Drain moisture Daily Inlet air filter Replace ●▲ (Every 2,500 hrs or less) Blower fan Clean ●●●● Fan shroud Clean ●●●● Compressor fins Clean ● (Every 2,500 hrs or less) Oil change Replac[...]

  • Página 21

    5 Reciprocating Air Compr essor Pumps Air Filter Replacement 1. Remove wing nut. 2. Remove canister and wipe after removing old cartridge. 3. Remove and discard filter cartridge. 4. Install new filter cartridge. Do not attempt to clean and reuse filter cartridge. Wipe clean with dry cloth once new filter is in place. Ring Replacement Every 15,000 H[...]

  • Página 22

    6 Reciprocating Air Compr essor Pumps CS100P Figure 5 - Replacement Parts Illustration 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 24 16 30[...]

  • Página 23

    7 Reciprocating Air Compr essor Pumps CS100P 1 Cylinder IP036000AV 1 2 Cylinder gasket IP035901AV 1 3 Cylinder head IP035800AV 1 4 Crank case ▲ 1 5 Bearing case ▲ 1 6 Bearing case gasket IP035301AV 1 7 Oil gauge set 91117120 1 8 Oil drain pipe IP031701AV 1 9 Oil drain cap with gasket IP001900AV 1 10 Breather assembly with gasket IP002100AV 1 11[...]

  • Página 24

    8 Reciprocating Air Compr essor Pumps LPS010 Figure 6 - Replacement Parts Illustration 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 21 20 22 23 24 25 26 27 C C 19 15 28 28 NOTE: Apply a thin layer of liquid gasket to entire surface of Item 28. 29[...]

  • Página 25

    9 Reciprocating Air Compr essor Pumps LPS010 1 Cylinder 91000560 1 2 Cylinder head 91003550 1 3 Unloader cap 01052041 1 4 Crank case ▲ 1 5 Bearing cap ▲ 1 6 Oil gauge 01909600 1 7 Oil drain pipe 01119400 1 8 Oil drain cap set 01120023 1 9 Breather assembly and gasket 01919470 1 10 Bearing cap rubber seal 01146550 1 11 Crankshaft 91223551 1 12 P[...]

  • Página 26

    10 Reciprocating Air Compr essor Pumps LPS020 Figure 7 - Replacement Parts Illustration 1 2 3 4 5 6 7 8 9 43 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 B B C 34 18 25 38 37 39 40 36 C 41 42 NOTE: Apply a thin layer of liquid gasket to entire surface of Item 42. 42 10 31[...]

  • Página 27

    11 Reciprocating Air Compr essor Pumps LPS020 1 Cylinder 91000560 2 2 Cylinder head 91003560 2 3 Intake return pipe elbow 06800261 1 4 Unloader cap 01052041 2 5 Intake joint (1) 91345561 1 6 Intake joint (2) 91346571 1 7 Breather flange 91176580 1 8 Crankcase ▲ 1 9 Bearing cap ▲ 1 10 Oil gauge 01909600 1 11 Oil drain pipe 01119400 1 12 Oil drai[...]

  • Página 28

    12 Reciprocating Air Compr essor Pumps LPS030 Figure 8 - Replacement Parts Illustration 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 B C D D 35 36 38 39 40 41 18 28 25 34 37 C 42 NOTE: Apply a thin layer of liquid gasket to entire surface of Item 43. 43 43 44 31[...]

  • Página 29

    13 Reciprocating Air Compr essor Pumps LPS030 1 Cylinder 91033570 2 2 Cylinder head 91004600 2 3 Intake return pipe elbow 06800281 1 4 Unloader cap 01052451 2 5 Intake joint (1) 91345570 1 6 Intake joint (2) 91346571 1 7 Breather flange 91176580 1 8 Crankcase ▲ 1 9 Bearing cap ▲ 1 10 Oil gauge 01909600 1 11 Oil drain pipe 01119430 1 12 Oil drai[...]

  • Página 30

    1 2 3 5 6 7 9 12 13 14 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 35 36 37 C C D D 30 31 42 43 44 33 39 5 26 41 40 4 11 15 34 8 Reciprocating Air Compr essor Pumps LPS050 14 Figure 9 - Replacement Parts Illustration 10 38 45 45 Note: Apply a thin layer of liquid gasket to entire surface of item #45. 42[...]

  • Página 31

    15 Reciprocating Air Compr essor Pumps LPS050 1 Cylinder 91000590 2 2 Cylinder head 91005580 2 3 Intake return pipe fitting 06801281 1 4 Unloader cap 01052451 2 5 Intake joint 91345660 2 6 Breather flange 91176580 1 7 Crank case ▲ 1 8 Bearing case ▲ 1 9 Oil gauge 91909600 1 10 Packing-oil gauge 01120600 1 11 Oil drain pipe 91119430 1 12 Oil dra[...]

  • Página 32

    16 Reciprocating Air Compr essor Pumps LPS075 Figure 10 - Replacement Parts Illustration 1 2 3 5 6 7 8 9 11 12 13 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 36 C C D D 29 30 40 41 42 32 37 40 5 25 39 38 4 10 14 43 44 44 NOTE: Apply a thin layer of liquid gasket to entire surface of Item 44. 35 45[...]

  • Página 33

    17 Reciprocating Air Compr essor Pumps LPS075 Ref. No. Description Part Number Qty 1 Cylinder 91000600 2 2 Cylinder head 91005600 2 3 Intake return pipe fitting 06801281 1 4 Unloader cap 01052451 2 5 Intake joint 91345660 2 6 Breather flange 91176580 1 7 Crankcase ▲ 1 8 Bearing cap ▲ 1 9 Oil gauge 01909600 1 10 Oil drain pipe 01119430 1 11 Oil [...]

  • Página 34

    18 Reciprocating Air Compr essor Pumps LPS100 Figure 11 - Replacement Parts Illustration 6 14 20 23 24 25 29 30 32 33 35 44 45 1 2 3 4 5 7 8 9 10 11 12 13 15 16 17 18 19 21 22 24 25 26 27 28 29 45 46 47 42 43 39 40 41 37 38 36 34 31 32 4 5 5 48 48 32 45 25 36 49 49 NOTE: Apply a thin layer of liquid gasket to entire surface of Item 49.[...]

  • Página 35

    19 Ref. No. Description Part Number Qty Reciprocating Air Compr essor Pumps LPS100 1 Cylinder 91000600 3 2 Cylinder head 91005600 3 3 Intake return pipe elbow 06801281 1 4 Unloader cap 01052451 3 5 Intake joint 91345660 3 6 Oil cap joint 01122600 1 7 Crank case ▲ 1 8 Bearing cap ▲ 1 9 Oil gauge 01909600 1 10 Gasket 01120600 1 11 Oil drain pipe [...]

  • Página 36

    Powerex Limited W arranty Powerex 3 Year / 10,000 Hour Extended Parts Limited Warranty - Powerex warrants each Compressor Pump or Scroll Air-End against defects in material or workmanship from the date of purchase for a period of Three years or 10,000 hours , whichever may occur first. This warranty applies to the exchange of part(s) of the compres[...]