Polaris 550 EFI manual

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A card containing impo rtant A TV safety informatio n should be attached to the owner's manual on the next page. If you cannot locate this car d, or if it has be en removed, pl ease call 1-800- 342- 3764 for assistan ce. W ARNING The engine exhaust from th is product contains chemicals known to the Stat e of California to cause cancer , birth [...]

The text is printed on 100% recycled with 40% post-consumer waste (PCW).[...]

For your nearest Polaris dealer , call 1-800-POLARIS or visit www .polarisindustries.com Polaris Sales Inc., 2100 Hwy 55 Medina, MN 55340 Phone 1-888-704-5290 Part No. 9922051 Rev 03 Printed in USA W ARNING Improper vehicle use can result in SEVERE INJUR Y or DEA TH. READ OWNER'S MANUAL. FOLLOW ALL INSTRUCTIONS AND W ARNINGS. AL W A YS USE AN [...]

1 WELCOME Thank you for purchasin g a Polaris vehicle, and welcome to our world- wide family of Polaris owners. W e proudly produce an exciting line o f utility and recreati onal products. • Snowmobiles • All-terrain vehicles (A TVs) • RANGER utility vehicles • V ictory motorcycles W e believe Polaris sets a standard of excellence for a ll [...]

2 POLARIS and POLARIS TH E W A Y OUT are registered t rademarks of Polari s Indus- tries Inc. Copyright 2009 Polaris Sales Inc. All inform ation contained within this publication is based on the latest product information at th e time of publication. Due to constant improvements in the design and quality of production components, some minor discrep[...]

3 T ABLE OF CONTENTS Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Features and Controls . . . . . . . . . . . . . . . . . . . 28 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 Emission Control Systems . . . . . . . . . . . . [...]

4 INTRODUCTION The following signal words and symbol s appear throughout th is manual and on your vehicle. Y ou r safety is involved when these words and sym- bols are used. Become familiar with their meanings before reading the manual. The safety alert symb ol indicates a potential personal injury ha zard. W ARNING A W ARNING indi cates a hazardou[...]

5 INTRODUCTION Failure to heed the warnings and safety precautions contained in thi s manual can result in severe injury or death. A Polaris A TV is not a toy and can be hazardous to operate. Thi s vehicle handles differently than other vehicles, such as motorcycles and cars. A collision or rollover can occur quickly , even during routine maneuvers[...]

6 INTRODUCTION V ehicle Identification Numbers Record your vehicle's identificatio n numbers and key numb er in the spaces provided. Remove the spare key and store it in a safe place. An ignition key can be duplicated only by ordering a Polaris key blank (using your k e y number) and mating it with one of your existing keys. The ignition switc[...]

7 SAFETY Safety T raining A TV safety training is a top prior ity for Polaris. Polaris strongly encourages you and any family member s who will be riding the A TV to take a training course. If you purchased a new Polaris A TV in the United States, your dea ler provided instruction to y ou about the authorized A TV RiderCourse sm that is available t[...]

8 SAFETY Safe Riding Gear Always wear appropriate clothing when riding an A TV . W ear protective clothing for comfort and to redu ce the chance of injury . Helmet W earing a helmet can prevent a sever e head injury . Whenever riding a Polaris vehicle, always wear a helmet that meets or exceeds established safety standards. A passenger (on approved[...]

9 SAFETY Safe Riding Gear Eye Protection Do not depend on eyeglasses or sunglasses for eye protection. When- ever riding a Polaris vehicle, always wear shatterproof goggles o r use a shatterproof helmet face shield. Po laris recommends wearing approved Personal Prot ective Equi pment (PPE) bearing markings such as VESC 8, V -8, Z87.1, or CE. Make s[...]

10 SAFETY Safety W arnings Failure to operate the A T V properly can re sult in a collision, loss of control, accident or overturn, which may result i n serious injury or death. Heed all safety warnings outlined in this section of the owner ’s manual. See the OPERA TION section of the owner ’s manual for proper operating proce dures. Operating [...]

11 SAFETY Safety W arnings Handling Gasoline Gasoline is highl y flammable and explosive u nder certain conditions. • Always exercise extreme cau tion whenever handling gasol ine. • Always refuel wi th the engine stop ped, and outdoors or in a well ventilated area. • Do not smoke or allow open flames or sparks in or near the area where refuel[...]

12 SAFETY Safety W arnings Protective App arel Riding in this vehicle without wea ring an approved helmet and protective eyewear increases the risk of a seri ous injuries in the event of an accident. Operator and passenger must always wear an approved helmet that fits properly and eye protection (goggles or face shield). Carrying a Passenger Do not[...]

13 SAFETY Safety W arnings Carrying a Passenger in the Cargo Box A passenger riding in the cargo box could fall from the vehicle unexpectedly or may contact moving components, both of which can result in severe injury or death. N ever allow a passenger to ride in the cargo box. Operating on Pavement Operating an A TV on paved surfaces (including si[...]

14 SAFETY Safety W arnings Physical Control of the A TV Removing even one hand or foot can reduce ability to control the vehicle or co uld cause loss of balance and ejection fro m the A TV . If a person's feet are not firmly planted on the footrests, they could come into contact with the wheels or other moving parts and lead to accident or inj[...]

15 SAFETY Safety W arnings Improper Hill Climbing Improper hill climbing could cause loss of control or overturn. Always follow proper p rocedures for climbing hills as described i n the owner's manual. See page 63. Never operate in TURF mode while ope rating on a hill or other irre gular terrain. Always move the 4X4 switch to ADC 4X4 before a[...]

16 SAFETY Safety W arnings St alling While Climbing a Hill S talling, rolling backwards or improperl y dismounting while climbing a hil l could cause an overturn. • Always maintain a steady speed when climbing a hill. • Never operate in TURF mode while operating on a hill or other irregular terrain. Always move the 4X4 switch to ADC 4X4 before [...]

17 SAFETY Safety W arnings Operating on Slippery T errain Failure to use extra caution when operati ng on excessively rough, slipp ery or loose terrain could cause loss of traction, loss of control, accident or overturn. Do not operate on excessiv ely rough, slippery or loose terrain until you've learned and practiced the skills nece ssary to [...]

18 SAFETY Safety W arnings Improper Tire Maintenance Operating this A TV with improper tires or with improper or uneven tire pressure could cause loss of control or accident. Always use the size and type of tires specified for your A TV . Always maintain proper tire pressure as described in the owner's manual and on safety labels. Operating Ov[...]

19 SAFETY Safety W arnings Operating Through Deep W ater Operating the A TV through deep or fast- flowing water could cause the tires to floa t, causing loss of control or overturn. Avoid operating the A TV through deep or fast-flowing water . If it's unavoidable to enter water that exceeds the recommended maximum depth (see page 68): • T ra[...]

20 SAFETY Safety W arnings Operating on Froz en Bodies of Wa t e r Operating on frozen bodie s of water may result in serious injury or death if the A TV and/or riders fall through the ice. Never operate the A TV on a frozen b ody of water . Poor V i sibility Operating the A TV in darkness or inclement weather could result in a collision or acciden[...]

21 SAFETY Safety W arnings Operating a Damaged A TV Operating a dama ged A TV can resu lt in an accident. After any overturn or accident, have a qualifi ed service dealer inspect the entire ma chine for possible damage, including (but not limited to) brakes, th rottle and steering systems. Physical Skills Safe operation of this rider-active vehicle[...]

22 SAFETY Safety Labels and Locations W arn ing labels have been plac ed on the vehicle for your protec tion. Read and follow the instructions on each label carefully . If any of the labels shown in this ma nual differ from the labels on your vehicle, always read and follow the instructio ns of the labels on the vehicle. If an informational or grap[...]

23 SAFETY Safety Labels and Locations Age 16 W arning W ARNING Operating this A TV if you are unde r the age of 16 increases the chances of severe injury or death to both operator and passenger . NEVER operate this vehicle if you are under age 16. 7175375 Reverse Override W a rning/A WD Caution W ARNING Improper use of override button can lead to l[...]

24 SAFETY Safety Labels and Locations Passenger Safety//D iscretionary W arnin g W ARNING P ASSENGER SAFETY T o reduce the risk of SEVERE INJURY or DEA TH NEVER CARR Y MORE THAN ONE P ASSENGER NEVER RIDE AFTER USING DRUGS OR ALCOHOL NEVER carry a passenger too small to firml y plant feet on footrests and securely grasp hand holds. THE P ASSENGER MU[...]

25 SAFETY Safety Labels and Locations Tire Pressure/Load W arning W ARNING Improper tire pressure or overloading can cause loss of control. Loss of control can result in severe injury or death. • Cold tire pre ssure: Front: 7.0 psi (48.3 kPa) Rear: 5.0 psi (34.5 kPa) • Maximum weight capacity: 735 lbs. (333 kg) • Lug nut torq ue values: S tee[...]

26 SAFETY Safety Labels and Locations Rack W arning, Front W ARNING DO NOT TOW FROM RACK OR BUMPER. V ehicle damage or tipover ma y result causing severe injury or death. T ow on ly from tow hooks or hitch. Maximum combined Front Rack and Container Load: 120 lbs. (54 kg) 7175847 Clutch Cover W arning W ARNING NO STEP • Moving parts hazard under b[...]

27 SAFETY Safety Labels and Locations Box W arning W ARNING Remove flammable material containers from box before filling. W ARNING Passengers can be thrown off. This can cause serious injury or death. Never carry passengers in cargo box. Maximum Box Load - 400 lbs. (181 kg ) 7173890[...]

28 FEA TURES AND CONTROLS Switches Mode/Reverse Override Switch This vehicle is equipped with a re verse speed limi ter system.T o gain additional wheel speed while backin g, depress the override swi tch. W ARNING! Activating the override switch while the throttle is open can cause loss of control, which may result in seri ous injury or de ath. Alw[...]

29 FEA TURES AND CONTROLS Switches Main Key Switch Use the main key switch to start the engine. Se e page 57. 4X4 Switch Use the 4X4 switch to engage ADC 4X4, 4X4, 2X4 or TURF mode. See page 38. The vehicle automatically engages 4X4 when operating in reverse if the switch is set to either 4X4 position. Headlight Switch Use the headlight switch to t[...]

30 FEA TURES AND CONTROLS Throttle Lever Operating an A TV with sticking o r impr o perly operating throttle controls could cause an accident. Never start or oper ate an A TV that has a sticking or improperly operating throttle . Always c ontact your dealer for service before operating the vehicle. Failure to check or maintain proper operation of t[...]

31 FEA TURES AND CONTROLS Brake Lever Operating the A TV with a spongy brake leve r can result in loss of braking, which could cause an accident. Never operat e the A TV with a sp ongy-feeling brake lever . Always contact your dealer for service before operating the vehicl e. Squeeze the brake lever toward the handlebar to apply the front and rear [...]

32 FEA TURES AND CONTROLS Master Cylinde r/Brake Fluid An over-full master cyl inder may cause brake drag or brake lock-up, which co uld result in an accident. Maintain brake fluid at the recommended level. Do not overfill. Never store or use a partial bottle of br ake fluid. Brake fluid is hygroscopic, meaning it rapidly absorbs moisture from the [...]

33 FEA TURES AND CONTROLS Parking Brake Locking the Parking Brake 1. Place the transmission in PA R K . 2. Squeeze and release the brake lever two or three times, then squeeze and hold. 3. Push the parking brake lock forward to engage the lock. 4. Release the brake lever . 5. T o release the parking brake lo ck, squeeze and release the brake lever [...]

34 FEA TURES AND CONTROLS Auxiliary Foot Brake Aggressively applying the auxiliary brake whe n backing down a hill may cause rear tipover , which could result in seri ous injury or death. Ne ver back down a hill. Use caution when ap plying the auxiliary b rake. Do not aggressively a pply the auxiliary brake when going forward. The rear wheels may s[...]

35 FEA TURES AND CONTROLS Automatic T ransmission Gear Selector The transmission gear selector is located on the right sid e of the vehi- cle. H: High Gear L: Low Gear N: Neutral R: Reverse P: Park T o shift gears, brake to a complete stop. When the engine is idling, move the lever to the desired gear . NOTICE: Shifting gears with the engine speed [...]

36 FEA TURES AND CONTROLS All Wheel Drive System The All Wheel Dr ive sy stem is controlled by the 4X4 switch. ADC 4X4 Mode When the switch is on ADC 4X4, the ADC system allows engine braking to all four wheels w hen the vehicle descends a hill or incline. Always move the 4X4 switch to ADC 4X4 before ascending or descending a hill. See page 38. 4X4[...]

37 FEA TURES AND CONTROLS All Wheel Drive System 2X4 Mode When the switch is on 2X4, the A TV is in two-wheel drive at all times. TURF Mode When operating in TURF mode, the in side rear wheel will rotate inde- pendently from the outsid e wheel during turns. Op erate in TURF mode only as needed to protect smooth, level su rfaces from tire damage . D[...]

38 FEA TURES AND CONTROLS Active Descent Cont rol (ADC) System The ADC system allows engine brak ing to all four wheels when the vehicle descends a hill or incline. Always move the 4X4 switch to ADC 4X4 before ascending or descending a hill. Engaging Active Descent Control The ADC system will auto matically engage when all four of the follow- ing c[...]

39 FEA TURES AND CONTROLS Fuel T ank Cap Remove the fuel tank cap to add fuel to the fuel tank. Us e eithe r leaded or unleaded gasoline with a minimum pump octane number of 87=(R+ M/2) octane. Do not use fuel with ethanol content gr eater than 10 percent, such as E-85 fuel . Always refuel with the engine stopped, and outdoors or in a well ventilat[...]

40 FEA TURES AND CONTROLS Passenger Seat Always make sure the passenger seat lock-out is functioning properly before operating with a passenger . Do not operate the vehicle with the seat in the 2-up position when oper- ating without a passenger . Always retu rn the seat to the 1-up position for single-rider operation. Never carry cargo in the rear [...]

41 FEA TURES AND CONTROLS Passenger Seat Seat Conversion 5. Lift the adjustment latch at the top of the passenger backrest. Raise the backrest to the desired positio n. Release the latch, making sure it locks into one of the three operating positions. Tip : The backrest must be moved out of the lowest position before it can be secured in the uprigh[...]

42 FEA TURES AND CONTROLS Front Rack/Comp artment Release the front rack latches and remove the rack to gain access to the front compart- ment. T o reinstall the rack, hold the rack as shown in the illustration. Position the front edge in the tabs, then push the rack downward and secure the latches. Access the following compo- nents in the front co[...]

43 FEA TURES AND CONTROLS Instrument Cluster Y our A TV is equipped with an instrument cluster that senses vehicle speed from a gear in the transmissi on. The instrument cluster measures distance in miles/kilometers as well as hours of operation. In addition to showing vehicle speed, the instrument cluster also dis- plays the following items: engin[...]

44 FEA TURES AND CONTROLS Instrument Cluster Rider Information Center The rider information center is located in the instrument cluster . All seg- ments will light up for one second at start-up. If the instrument cluster fails to illuminate, a battery over - voltage may have occurred and the instrument cluster ma y have shut of f to protect the ele[...]

45 FEA TURES AND CONTROLS Instrument Cluster Rider Information Center 4. Fuel Gauge - The segments of the fuel gauge show the level of fuel in the fuel tank. When the las t seg ment clears, a low fuel warning is activated. All segments including th e fuel icon will flash. Refuel immediately . Tip : If the fuel icon fails to display , an open or sho[...]

46 FEA TURES AND CONTROLS Instrument Cluster Rider Information Center Spe ed Display Area Use the MODE button to toggle through the speed display options. MODE button operation is locked out at speeds above approximately 15 MPH (25 km/h). Tip : The reverse override button also acts as a MODE button when held down for approximately one half second. [...]

47 FEA TURES AND CONTROLS Instrument Cluster Rider Information Center Information Display Area Use the SELECT button (SEL) to toggle through the information area options. SELECT button operation is locked out at speeds above approximately 15 MPH (25 km/h). Tip : The reverse overri de button also acts as the SELECT button when pressed and released q[...]

48 FEA TURES AND CONTROLS Instrument Cluster Rider Information Center Information Display Area Programmable Service Interval When the hours of engine operation equ al the programmed service interval setting, the wr ench icon will flash for 5 seconds each time the engine is started. When this featur e is enabled, it provides a convenient reminder to[...]

49 FEA TURES AND CONTROLS Instrument Cluster Rider Information Center Information Display Area Diagnostic Display Mode The EFI diagnostic display mode is for informational purposes on ly . Please see your Polaris dealer for all major repairs. The diagnostic mode is accessible on ly when the check engine warning indicator activates after the key has[...]

50 FEA TURES AND CONTROLS Instrument Cluster Rider Information Center Diagnostic Display Code Definitions Open Load: There is a break in the wires that lead to the item listed in the chart (inj ector , fuel pump, etc.), or the item has failed. Short-to-Ground: The wire is shorted to ground between the electronic control unit and the item listed in [...]

51 FEA TURES AND CONTROLS Instrument Cluster Rider Information Center *Assumes unipolar configuration of ste pper motor Sport sman X2 550 EFI Diagnostic Codes Component Condition SPN FMI Throttle Position Sensor V oltage T oo High 51 3 V oltage T oo Low 51 4 Engine T emperature Sensor V oltage T oo High 1 10 3 V oltage T oo Low 1 10 4 T emperature [...]

52 OPERA TION Failure to operate the A T V properly can re sult in a collision, loss of control, accident or overturn, which may result in serious injury or death. Rea d and understand all safety warnings outlined in the safety section of this owner ’s manual. Break-In Period The break-in period for your n ew Polaris A TV is the first ten hours o[...]

53 OPERA TION Break-In Period Engine and Drivetrain Break-in 1. Fill the fuel tank with gasoline. See page 39. Always exercise extreme caution whenever handling gasoline. 2. Check the engine oil level on the dipstick. See page 82. Add oil if necessary to maintain the level between the safe and add marks. 3. Drive slowly at first. Select an op en ar[...]

54 OPERA TION Pre-Ride Checklist Failure to inspect and verify that th e A TV is in safe operating condition before operating increases the risk of an accident. Always inspect the A TV before each use to make sure it's in safe operating condition. Item Remarks Page Passenger seat lock-out Ensure proper operation 40 Brake system/lever travel En[...]

55 OPERA TION Safe Operation Practices 1. Complete the recommen ded safety training before operatin g this vehicle. See page 7. 2. Do not allow anyone und er 16 year s of a ge to operate this vehicle . Do not allow anyone w ith cognitive or physical disabi lities to oper- ate this ve hicle. 3. Engine exhaust fu mes are poisonous . Never start the e[...]

56 OPERA TION Know Y our Riding Area/T read Lightly Familiarize yourself with all laws and regulations concerning the opera- tion of this of f-road vehicle in your area. Respect the environment in which you ride. Fin d out where the de signated riding areas are by con- tacting your Polaris dealer , a local rid ing club or local officials. Help keep[...]

57 OPERA TION S tarting the Engine 1. Position the vehicle on a level su rface outdoors or in a well-venti- lated area. 2. Place the transmission in P ARK. 3. Lock the parking brake. Tip : The starter interlock will prevent the eng ine from starting if the transmission is in gear and the brake is not engaged. 4. Sit on the vehicle and move the engi[...]

58 OPERA TION Driving Procedures 1. W ear protective riding gear . See page 8. 2. Perform the pre-ride inspection. See page 54. 3. Place the transmission in P ARK. 4. Lock the parking brake. 5. Mount the vehicle from the left side. 6. Sit upright with both feet on th e footrests and both hands on the handlebars. 7. Star t the engine and allow it to[...]

59 OPERA TION T urning the V ehicle Both rear wheels drive equally at all times (except when operating in TURF mode). This means that the outside wh eel must tr avel a greater di stance than the inside wheel when turning, and the inside tire must slip traction slightly . 1. Slow down. 2. Never turn quickly when carrying a pas- senger or car go. 3. [...]

60 OPERA TION Driving with a Passenger 1. Never allow anyone under 12 years of age to ride as a passenger on this 2-up A TV . Make sure any p assenger is tall enough to comfort- ably and safely reach the grab handles and footrests. 2. Do not carry a passenger until you ha ve at least two hours of driving experience with this vehicle. 3. Make sure t[...]

61 OPERA TION Driving with a Passenger 12. Do not cross a hillside with a passenger on board. See page 64. 13. A passenger should always be seated in the passenger seat with both feet on the footrests and both hands on the passen- ger grab han dles at all times. The passenger should never hold on to the operator . Never secure a passenger to the ve[...]

62 OPERA TION Driving on Slippery Surfaces Whenever riding on slippery surfaces such as wet trails or loose gravel, or during freezing weather , follow these precautions: 1. Do not operate on excessively ro ugh, slippery or loose terrain. 2. Slow down when entering slippery areas. 3. Engage 4X4 before whee ls begin to lose traction. NOTICE: Severe [...]

63 OPERA TION Driving Uphill Braking and handling are greatly affe cted when operating in hilly ter- rain. Improper pro cedure could cau se loss of control or overturn. When- ever traveling uphill, fo llow these precautions: 1. Never operate in TURF mode while operating on a hill or other irregular terrain. Always move th e 4X4 switch to ADC 4X4 be[...]

64 OPERA TION Driving on a Sidehill (Sidehilling) Driving on a sidehill is not reco mmended. Improper procedure could cause loss of control or overturn. A v oid crossing the side of any hill unless absolutely ne cessary . If crossing a sidehill is unavoidable , follow these precautions: 1. Slow down. 2. A void crossing the side of a steep hill. 3. [...]

65 OPERA TION Driving Downhill When driving downhill, follow these precautions: 1. Always check the terrain carefully before descending a hill. 2. Never operate in TURF mode while operating on a hill or other irregular terrain. Always move th e 4X4 switch to ADC 4X4 before ascending or descending a hill. See page 38. 3. Always descend a hill with t[...]

66 OPERA TION T urning Around on a Hill (K-T urn) If the vehicle stalls while climbing a hill, never back it down the hill! Use the K-turn to turn around. 8 ft. (2.4 m)[...]

67 OPERA TION T urning Around on a Hill (K-T urn) 1. S top and lock the parking brake while keeping body weight uphil l. 2. Never operate in TURF mode while operating on a hill or other irregular terrain. Always move th e 4X4 switch to ADC 4X4 before ascending or descending a hill. See page 38. 3. Leave the transmission in forward and shut off the [...]

68 OPERA TION Driving Through W ater Y our A TV can operate through wa ter with a maximum recommended depth equal to the bottom of the footrests. Follow these procedures when operating through wat er: 1. Determine water depths and current before entering water . 2. Choose a crossing where both banks have gradual inclines. 3. A void operating throug[...]

69 OPERA TION Driving Over Obst acles Follow these precautions whe n operating over obstacles: 1. Always check for obstacles before operating in a new area. 2. Look ahead and learn to read the terrain. Be constantly alert for haz- ards such as logs, rocks and low hanging branches. 3. T ravel slow ly and use extra cau tion when operating on unfamili[...]

70 OPERA TION Driving in Reverse Follow these precautions w hen operating in reverse: 1. Always check for obstacles or people behind the vehicle. Be aware that a passenger can obstruct your view . 2. Always avoid backing downhill. 3. Back slowly . 4. Apply the bra kes lightly for stopping. 5. A void turning at sharp angles. 6. Never open the thrott[...]

71 OPERA TION Parking on an Incline A void parking on an incline if poss ible. If it's unavoidable, follow these precautions: 1. S top the engine. 2. Place the transmission in P ARK. 3. Lock the parking brake. 4. Always block the rear wheels on the do wnhill side.[...]

72 OPERA TION Hauling Cargo Overloading the vehicl e or carrying or to wing cargo imp roperly can alte r vehicle handling and may cause loss of control or brake instability . Always follow these precautions when hauling cargo : Never carry cargo in the rear box when operating the A T V in the 2-up mode with a passenger . REDUCE SPEED AND ALLOW GREA[...]

73 OPERA TION Hauling Cargo Never exceed the weight capacities specified for your A TV on warning labels and in the specifications section of this manual. Cargo weight should be mounted as lo w as possible. When operating over roug h or hilly terrain, reduce speed and cargo weight to main- tain stable driving condi- tions. 1. Always load the cargo [...]

74 OPERA TION Hauling Cargo T owing Loads Always attach a towed load to the hitch point. Remove the hitch from the A TV when not towing a trailer . If towing a load, reduce rear rack cargo weigh t by the amount of tongue weight. • The combination o f rear rack cargo weig ht and tongue weight must not exceed the rear rack capacity . • The total [...]

75 OPERA TION Hauling Cargo Dumping Cargo 1. Select a level site to dump the ca rgo box. Do not attempt to dump or unload the vehicle while parked on an incline. 2. Place the transmission in P ARK. 3. Lock the parking brake. 4. Dismount the vehicle. 5. Lower the tailgate. W ARNING! If cargo weight is placed toward th e rear of the cargo box, the lo[...]

76 EMISSION CONTROL SYSTEMS Noise Emission Control System Do not modify the engine, intake or exhaust components, as doing so may affect compliance with U.S.A. EP A noise control requirements (40 CFR 205) and local noise level requirements. Operation on Public Lands in the U.S.A. Y our Polaris vehicle has a spark arrestor that was tested and qualif[...]

77 MAINTENANCE Periodic Maintenance Chart Careful periodic maintenance will help keep your vehicle in the safest, most reliable condition. Inspection, adjustment and lubrication of important components are explained in the periodic main tenance chart. Inspect, clean, lubricate, adjust and replace parts as necessary . When inspection reveals the nee[...]

78 MAINTENANCE Periodic Maintenance Chart Improperly performing the p rocedures marked with a Q could re sult in component failure and ca use an accident, which may result in seri ous injury or death. Always have an authorized Pola ris dealer perform these services. Maintenance Chart Key X Perform these operations more often for vehicles subje cted[...]

79 MAINTENANCE Periodic Maintenance Chart Item Maintenance Interval (whichever comes first) Remarks Hours Calendar M iles (Km) X E Air filter , main element - Weekly - Inspect; replace as needed X Engine oil change 20 H 1 Month 500 (800) Perform a break-in oil and filter change (see page 84) X Q Brake pad wear 10 H Monthly 100 (160) Inspect periodi[...]

80 MAINTENANCE Periodic Maintenance Chart X Perform these procedures more often fo r vehicles subjected to severe use. E Emission-Related Service Q Have an authorized Polaris dealer perform these services. Item Maintenance Interval (whichever comes first) Remarks Hours Calendar M iles (Km) Fuel system 100 H 12 M 1000 (1600) Check for leaks at tank [...]

81 MAINTENANCE Lubrication Guide Check and lubricate all components at the intervals outlined in the Peri- odic Maintenance Chart beginning on page 77. Items not listed in the chart should be lubricated at the General Lubrication interval. The a-arms and upper control arms are lubricated at the factory , and no additional lubrication will be needed[...]

82 MAINTENANCE Engine Oil Oil Recommendations Polaris recommends the use of Polaris PS-4 PLUS Performance Syn- thetic 2W -50 4-cycle oil or a similar oil for this engine. See the table on page 81 for fluid recommendatio ns, capacities and plug torques. Oil may need to be changed more fre quently if Polaris oil is not used. Always use 2W -50 oil. Fo[...]

83 MAINTENANCE Engine Oil Oil Level Check the oil level when the engine is cold. Never check the oil with the engine running. 1. Position the vehicle on a level surface. 2. Access the oil dipstick and fill tube from the left side of the A TV . Remove the dipstick. W ipe it dry with a clean cloth. 3. Reinstall and tighten the dipstick. 4. Remove the[...]

84 MAINTENANCE Engine Oil Oil and Filter Change See the table on page 81 for flui d recommendations, capacities and plug torques. Always change th e oil and filter at the int e rvals outlined in the Periodic Maintenance Ch art beginning on page 77. Al ways change the oil filter whenever changing oil. 1. Position the vehicle on a level surface. 2. S[...]

85 MAINTENANCE Engine Oil Oil and Filter Change 9. Place shop towels beneath the oil fil- ter . Using an oil filter wrench (avail- able from your Polaris dealer), turn the filter counterclockwise to remove it. 10. Using a clean dry cloth, clean the filter sealing surface on the crank- case. 1 1. Lubricate the o-ring on the new fil- ter with a film [...]

86 MAINTENANCE T ransmission Oil Polaris recommends the use of Polaris Synthetic Sportsman XP T rans- mission Fluid for this tr ansmission. See the table on page 8 1 for fluid recommendations , capacities and plug torques. Always check a nd change the transmission oil at the intervals outlined in the Periodic Maintenance Chart beginn ing on page 77[...]

87 MAINTENANCE Front Gearcase (Dem and Drive) Fluid See the table on page 81 for flui d recommendations, capacities and plug torques. Always check an d change th e demand drive fluid at the inter- vals outlined in the Periodic Mai n ten ance Chart beginning on pa ge 77. See page 133 for the part nu mbers of Polaris products. Use the recommended flu[...]

88 MAINTENANCE Rear Gearcase Oil See the table on page 81 for flui d recommendations, capacities and plug torques. Always check and change the rear gearcase oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 77. See page 133 for the p art numbers of Polaris products. The fill plug is located on the rear of the gearcas[...]

89 MAINTENANCE Rear Gearcase Oil Oil Change 1. Position the vehicle on a level surface. 2. Place a drain pan under the drain hole. 3. Remove the drain plug. Allow the oil to drain completely . 4. Clean and reinstall the drain plug with a new sealing washe r . T orque to specification. 5. Remove the fill plug. Add the pr oper amount of the recommend[...]

90 MAINTENANCE Active Descent Control (ADC) Fluid Fluid Level If your vehicl e is equipped with Ac tive Descent Control, there are two fluid levels that must be mainta ined (demand drive fl uid and ADC fluid). See page 87 for dema nd drive fluid maintena nce. Check and change the ADC fluid level at the intervals outlined in the Periodic Maintenance[...]

91 MAINTENANCE Active Descent Control (ADC) Fluid Fluid Change 1. Position the vehicle on a level surface. Before performing the fluid change, allow the vehicle to sit for at least 30 minutes. 2. Thoroughly clean the areas around and on the ADC reservoir and bleeder valves (one on each side of the dif ferential). 3. Remove the reservoir cap and dia[...]

92 MAINTENANCE Cooling System The engine coolant level is controll ed, or maintained, by the recovery system. The recovery system compon ents are the reco very bottle, the radiator filler neck, the radiator pressure cap and the connecting hose. As coolant operating temperature increases, the expa nding (heated) excess coolant is forced out of the e[...]

93 MAINTENANCE Cooling System Recovery Bottle Coolant The recovery bottle fluid level can be viewed from inside the front right wheel well. Access the recovery bottle cap under the front storage com- partment. 1. V iew the fluid level in the bottle. 2. If the level is low , remove the front rack. 3. Remove the bottle cap and add coolant as needed. [...]

94 MAINTENANCE Cooling System Radiator Coolant T o ensure that the coolant maintain s its ability to protect the engine, Polaris recommends that you drain the system completely every two years and add a fresh mixture of antifreeze and water . Replace the coolant any time the coo ling system has been drained for maintenance or repair . If the recove[...]

95 MAINTENANCE Brakes Hand Brake The front and rear brakes are hydraulic disc brakes, activated by moving the single brake lever toward the handlebar . These brakes are self- adjusting. Under normal operation, the diaphr agm extends into the reservoir as fluid level drops. If the fluid le ve l is low and the diaphragm is not extended, a leak is lik[...]

96 MAINTENANCE T oe Alignment Use the following procedure to check the toe alignment of the vehicle. The recommended toe alignment is 0" to 1/8" (0-3 mm). W ARNING! Severe injury or death can result from improper toe alignment and adjustment. Do not attempt to adju st tie rod alignment. All tie rod a djustments should be performed by an a[...]

97 MAINTENANCE Seat Removal 1. Remove any cargo from the cargo bo x before removing the seat. 2. S tand on the right side of the vehicle. Pull the car go box release lever upward. Lift the front of the car go box. 3. Grasp edge of the seat near the left rear corner . 4. Pull upward abruptly to disen- gage the under-seat fasteners. 5. Remove the sea[...]

98 MAINTENANCE Ti r es Operating your A TV with worn tires, impr operly infl ated tires, non-standard tires or improperly installed tires will affect vehicle handling and could cause an accident resulting in serious injury or death. Alwa ys follow all tire maintenance procedures as outlined in this manual a nd on the labels on the vehicle. Al ways [...]

99 MAINTENANCE Ti r es Wheel Inst allatio n 1. Place the transmission in P ARK. 2. Lock the parking brake. 3. Place the wheel on the hub with th e valve stem toward the outside and rotation arrows on the tire po inting t o ward forward rotation (if equipped). 4. Install the wheel nuts and finger-tighten them. 5. Lower the vehicle to the ground. 6. [...]

100 MAINTENANCE Air Filter 1. Remove the seat. See page 97. 2. Remove the air box cover screws, and remove the air box cover . 3. Remove the filter . 4. Remove the fabric type pre- filter from the main filter . W a sh the pre-filter in soapy water , then rinse and let dry . 5. Reinstall the pre-filter over the main filter . Install a ne w main filt[...]

101 MAINTENANCE Fuse Replacement If the engine stops or will not start, or if you ex perience other electrical failures, a fuse may need replacement. Locate and correct any short cir- cuits that may have caused the blown fuse, then replace the fuse. Spare fuses are provided in the fuse box. 1. Remove the front rack. 2. Remove the fuse bo x cover . [...]

102 MAINTENANCE Light s Poor lighting can result in reduced visibility when driving. Headlight and taillight lenses become dirty duri ng normal operation. Cl ean lights frequently and replace burn ed out lamps promptly . Always make sure lights are adjusted properly for best visibility . Headlight Lamp Replacement When servicing a halogen lamp, av [...]

103 MAINTENANCE Light s High Beam Adjustment The headlight beam can be adjusted slightly upward or downward. Use the following procedure to make the adjustment. 1. Position the vehicle on a level su rface with the headlight approxi- mately 25 ft. (7.6 m) from a wall . Place the transmission in P ARK. 2. Measure the distance from the floo r to the c[...]

104 MAINTENANCE Light s Low Beam Adjustment The low beam can be adjusted slightly upward or do wnward. 1. Loosen the phillips screw located at the rear of the headlamp. 2. T ilt the headlamp upward or downward. 3. T ighten the screw . Headlight Housin g Replacement 1. Remove the five (5) headlight pod screws. 2. Lift the pod cover and disconnect th[...]

105 MAINTENANCE Light s Lower Headlamp Replacement 1. T urn the back of the headlight harness counterclockwise and pull the harness assembly away from the headlight assembly . 2. Remove the head lamp and install the new headlamp. 3. Reinstall the harness assembly into the headlight assembly . 4. T urn the headlight harne ss clockwise to secure the [...]

106 MAINTENANCE Spar k P l u g s Sp ark Plug Recommendatio ns Refer to the specifications sect ion beginning on page 134 for the recom- mended spark plug t ype and gap for your vehicle. T orque spark plugs t o specification. NOTICE: Using non-recommended spark plugs can result in serious engine damage. Always use Polaris-recommended spark plugs. Sp[...]

107 MAINTENANCE Spar k P l u g s Sp ark Plug Insp ection Normal Sp ark Plug The normal insulator tip is gray , ta n or light brown. There will be few combustion deposits. The electrodes are not burned or eroded. This indi- cates the proper type and heat range for the engine and the service. The tip should not be flaky and wh ite. A white insulator [...]

108 MAINTENANCE V ehicle Immersion If your vehicle becomes imm ersed, major engine da mage can result if the machine is not thoroughly inspecte d. T ake the vehicle to your dealer before starting the engine. If it's impossi ble to take your A TV to a dealer before starting it, follow the steps outlined below . 1. Move the A TV to dry land or a[...]

109 MAINTENANCE S park Arrestor Failure to heed the following warnings whil e servicing the spark arrestor could result in serious injury or death. Ne ver run the engine in an enclosed area. Remove any combustible materials from the area. Wear eye protectio n and leather work gloves. Do not stand behind or in fro nt of the vehicle while purging. Ne[...]

110 MAINTENANCE P V T System Failure to comply with the instructions in this warning can result in severe injury or death. Do not modify any component of the PVT system. Doing so may reduce its strength so that a failure may occur at a hig h speed. The PVT system has been precision balanced. Any modi fication will cause the system to be out of bala[...]

111 MAINTENANCE P V T System When T o Use Low Ra nge and High Range The air temperature in the clutch cover is subs tantially reduced by usin g low range while operating at low gr ound speeds. Redu cing the tempera- ture inside the clutch cover greatly extends the life of the PVT compo- nents (belt, cover , etc.). PVT Drying There may be some insta[...]

112 MAINTENANCE Battery Improperly connecting or disconnecting battery ca bles can result in an explosio n and cause serious injury or death. When removing the battery , always disconnect the negative (black) cable first. When reinstalling the battery , always connect the negative (black) cable last. Battery electrolyte is poisonous. It contains su[...]

113 MAINTENANCE Battery Y our A TV may have either a sealed battery , which requires little mainte- nance, or a conventional battery . A seale d battery can be identified by its flat covers on the top of the battery . A conventional battery has six filler caps on the top of the battery . Always keep battery terminals and connections free of corrosi[...]

114 MAINTENANCE Battery Battery Inst allation Using a new battery that has not been fully char ged can damage the bat- tery and result in a shorter life. It can also hinder vehicle performance. Follow the battery charging instructio ns on page 1 16 before installing the battery . 1. Ensure that the battery is fully char ged. 2. Place the batter y i[...]

115 MAINTENANCE Battery Battery S torage Whenever the vehicle is not used for a period of three month s or more, remove the battery from the vehicle, ensure that it's fully char ge d, and store it out of the sun in a cool, dry place. Check battery voltage each month during storag e and recharge as needed to maintain a full charge. Tip : Power [...]

116 MAINTENANCE Battery Battery Charging (Conventional Battery) 1. Remove the battery from the vehi cle to prevent damage from leak- ing or spilled electrolyt e during charging. See page 113. 2. Charge the battery with a char ging output no larger than 1/10 of the battery’ s amp/hr rating. Charge as needed to raise the specific grav- ity to 1.270[...]

117 MAINTENANCE Battery Battery Charging (Sealed Battery) Always verify battery condition befo re and 1-2 hours after the end of charging. St ate of Charge V oltage Act ion Charge Time (Using constant current charger @ standa rd amps specifie d on top of batt ery) 100% 12.8-13.0 volts None, check at 3 mos. from date of manufacture None required 75%[...]

118 MAINTENANCE Throttle Body/Idle RPM Idle RPM is preset by the manufactur er . If the engine idle speed is not satisfactory , please see your Polaris dealer for adjustment. Throttle Cable Freeplay 1. Remove the four cover screws from the right han- dlebar control and remove the cover . 2. W ith the handlebars straight ahead , place very light pre[...]

119 MAINTENANCE Throttle Cable Freeplay 4. Place the transmission in P ARK. Lock the parking brake. 5. Start the engine and allow the idle to stabilize. If necessary , tap the throttle lever to ensure the idle speed settles. 6. If idle speed remains above or below the recommended setting (see specification pages), verify the corre ct gap. If gap is[...]

120 MAINTENANCE Handlebars The handlebars can be adjusted for rider preference. W ARNING! Improper adjustment of the hand leba rs or incorrect torquing of the adjuster block tightening bolts can caus e limi ted steering or loosenin g of the handlebars, resulting in loss of co ntrol and serious injury or death. Follow the adjustment procedures exact[...]

121 MAINTENANCE Camber and Caster The camber and caster are non-adjustable. Front and Rear Springs The front and rear shock absorber springs are adjusted by rotating the adjuster either clockwise or counter- clockwise to increase or decrease spring tension. Accessory springs are available through your Polaris dealer . Adjuster[...]

122 MAINTENANCE T ransporting the A TV Follow these procedures when transporting the vehicle. 1. S top the engine. 2. Place the transmission in P ARK. 3. Lock the parking brake. 4. Always secure the seat in the 1-up position to prevent loss during transporting. 5. Secure the fuel cap and oil cap. 6. Always tie the frame of the A TV to the transport[...]

123 MAINTENANCE Cleaning and St orage W ashing the V ehicle Keeping your Polaris vehicle clean will not only improve its appearance but it can also extend the life of various comp onents. NOTICE: High water pressure may dama ge components. Polaris recommends washing the vehicle by han d or with a garden hose, using mild soap. Certain products, incl[...]

124 MAINTENANCE Cleaning and St orage W ashing the V ehicle If a high pressure water system is u sed for cleaning (not recommended), exercise extreme caution. The wate r may damage components and could remove paint and labels. A void direc ting the water stream at the follow- ing items: If an informational or graphic label becomes illegible or come[...]

125 MAINTENANCE Cleaning and St orage Chrome Wheel Care (if equipped) Proper maintenance will protect chrome wheels from corrosion, pre- serve wheel life and ensure a "like new" appearance for many years. Chrome wheels exposed to road salt (or salt in the air in coastal areas) are more susceptible to corrosion if not properly cleaned. Cle[...]

126 MAINTENANCE Cleaning and St orage Sto r ag e Tips NOTICE: S tarting the engine during the storage period will disturb the protective film created by fogging and damage could occur . Never start the engine during the storage peri od. Clean the Exterior Make any necessary repairs and clean the vehicle as recommended. See page 123. St abilize the [...]

127 MAINTENANCE Cleaning and St orage Sto r ag e Tips Fluid Levels Inspect the fluid levels. Add or change fluids as recommended in the Periodic Maintenance Char t beginning on page 77. • Demand drive unit (front gearcase) • ADC fluid (ADC models) (change every two years) • Rear gearcase (if equipped) • T ransmission • Brake fluid (change[...]

128 MAINTENANCE Cleaning and St orage Sto r ag e Tips Inspect and Lubricate Inspect all cables and lubricate all areas of the vehicle as recommende d in the Periodic Maintenance Chart beginning on page 77. Battery Storage See pages 1 15-1 16 for storage and charging procedures. Storage Area/Covers Set the tire pressure and safely suppor t the A TV [...]

129 TROUBLESHOOTING Drive Belt Wear/Burn Possible Cause Solution Driving onto a pickup or tall trailer in high range Use low range during loading. Starting out going up a steep incl ine Use low range or turn around using the K-turn (see page 66). Driving at low RPM or ground speed (3-7 MPH) Drive at a higher speed or us e low range more frequently [...]

130 TROUBLESHOOTING Engine Doesn't T urn Over Engine T urns Over , Fails to St art Engine Backfires Possible Cause Solution Low battery voltage Recharge the battery to 12.8 VDC Loose battery connections Chec k all connections and tighten Loose solenoid connections Chec k all connections and tighten Possible Cause Solution Out of fuel Refuel, c[...]

131 TROUBLESHOOTING Engine Pings or Knocks Engine Runs Irregularl y , St alls or Misfires Possible Cause Solution Poor quality or low octane fu el Replace with recommended fue l Incorrect ignition timing See your dealer Incorrect spark plug gap or heat range Set gap to specs or replace plugs Possible Cause Solution Fouled or defective spark plug(s)[...]

132 TROUBLESHOOTING Engine Stop s or Loses Power Engine Overheating Possible Cause Solution Out of fuel Refuel, cycle key to ON position three times for 5 seconds each, then start Kinked or plugged fuel vent line Inspect and replace W ater is present in fuel Replace with new fuel Fouled or defective spark plug(s) I nsp ect, clean and/or replace spa[...]

133 POLARIS PRODUCTS Part Number Description Engine Lubri cant 2870791 Fogging Oil (12 oz. Aerosol) 2876244 PS-4 PLUS Performance Synthetic 2W-50 4-Cyc le Oil (qt.) 2876245 PS-4 PLUS Performance Syntheti c 2W-50 4-Cycle Oil (gal.) Gearcase / T ransmission Lubricants 2877606 Synthetic S portsman XP T r ansmission Fluid (qt./.95 l) 2873602 Premium AG[...]

134 SPECIFICA TIONS * Based on EU Directive 76/432/EC **A higher initial idle speed of 1800 RPM will occur for the first few minutes of op eration. S port sman X2 550 EFI Maximum W eight Capacity 735 lbs. ( 333 kg) (includes operator , passenger , cargo, accessories) Dry W eight 799 lbs. (362.4 kg) Fuel Capacity 5.25 gal. (20 l) Engine Oil Capacity[...]

135 SPECIFICA TIONS Clutching *EBS models require no helix/spring adjustment S port sman X2 550 EFI T r ansmission H/L/N/R/P Gear Reduction, Low 5.034:1 Gear Reduction, Reverse 4.508:1 Gear Reduction, High 2.693:1 Drive Ratio, Front 3.818:1 T ires/Pressure, Front 26x8-14 A T / 7 psi (48.3 kPa) T ires/Pressure, Rear 26x10-14 A T / 5 psi (34.5 kPa) B[...]

136 DECLARA TION OF CONFORMITY Polaris Industries Inc., 2100 Hwy 55, Medina, MN 55340 U.S.A. T elepho ne 763-542-0500 W e, Polaris Industries Inc., declare that the vehicles listed below conform to the essential health and safety requirements ap plicable to off-road all-terrain vehicles. PRODUCT IDENTIFICA TION APPLICABLE EUROPEAN DIRECTIVES TEST /[...]

137 W ARRANTY LIMITED W ARRANTY Polaris Sales Inc., 2100 Highway 55, Me dina, MN 55340, gives a SIX MONTH LIM- ITED W ARRANTY on all components of the Po laris All T errain V ehicle (A TV) against defects in material or work manship. Polaris also gives a one year limited warranty on the final drive chain for failure due to defect s. This warranty c[...]

138 W ARRANTY W ARRANTY COVERAGE AND E XCLUSIONS: LIMIT A TIONS OF W ARRANTIES AND RE MEDIES The Polaris limi ted warranty excludes any failu res that are not caused by a def ect in material or workmanship. Th is warranty does not cover acci dental damage, normal wear and tear , abuse or improper handling. This warranty also does not cover any A TV[...]

139 W ARRANTY LIMIT A TIONS OF W ARRANTIES AND RE MEDIES This warranty also excludes failures resu lting from improper lubrication; improper engine timing; improper fuel; su r face imperfections caused by external stress, heat, cold or contamination; operator error or abuse; improper component alignment, tension, adjustment or alti tude compensatio[...]

140 W ARRANTY ALL IMPLIED W ARRANTIES (INCLUDING BUT N OT LIMITED TO THE IMPLIED W ARRANTIES O F MERCHANT ABILITY AND FITNESS FOR A P AR- TICULAR PURPOSE) ARE LIMITED IN DURA TION TO THE ABOVE SIX MONTH W ARRANTY PERIOD. POLARIS FUR THER DISCLAIMS ALL EXPRESS W ARRANTIES NOT ST A TED IN THIS W ARR ANTY . Some states do not al low limi- tations on h[...]

141 W ARRANTY Exported V ehicles EXCEP T WHERE SPECIFICALL Y REQUIRED BY LA W , THERE IS NO W AR- RANTY OR SER VICE BULLETIN COVERAGE ON THIS VEHICLE IF IT IS SOLD OUTSIDE THE COUNTR Y OF THE SELLING DEALER'S AUTHORIZED LO CA- TION. This policy does not apply to vehicles that have received authorization for export from Polaris Industries. Deal[...]

142 W ARRANTY Exported V ehicles How to Get Service If Purchased From A Private Party: If you purchase a Polaris product from a private ci tizen, to be kept and used outside of the country in which the vehicle was origin ally purchased, all warrant y coverage will be denied. Notice If your vehicle is registered outside of the country where it was p[...]

143 W ARRANTY U.S.A. EP A Emission s Limited W arranty This emissions li mited warranty i s in addition to the Polaris standa rd limited warranty for your vehicle. Polaris Industrie s Inc. warrants that at the time it is first purchased, this emissions-certified vehicle is designed, built and equipped so it conforms with applica- ble U.S. Environme[...]

144 W ARRANTY U.S.A. EP A Emission s Limited W arranty The exclusive remedy for breac h of this limited warrant y shall be, at the exclusive option of Polaris, repair or replacement of any defective materials, components or prod- ucts. THE REME DIES SET FOR TH IN THIS LIMITED W ARRANTY ARE THE ONL Y REMED IES A V AILABLE TO ANY PERSON FOR BREACH OF[...]

145 MAINTENANCE LOG Present this section of your ma nual to your dealer each ti me you r vehicle is serviced. This will provide you and future owners with an accurate log of maintenance and ser- vices performed. DA TE MILES (KM) OR HOURS TECHNICIAN SERVICE PERFORMED / COMMENTS[...]

146 MAINTENANCE LOG DA TE MILES (KM) OR HOURS TECHNICIAN SERVICE PERFORMED / COMMENTS[...]

147 MAINTENANCE LOG DA TE MILES (KM) OR HOURS TECHNICIAN SERVICE PERFORMED / COMMENTS[...]

148 INDEX 0-9 4X4 Switch . . . . . . . . . . . . . . . . . . . 29 A Access, Front Compartment . . . . . . 42 Accessories . . . . . . . . . . . . . . . . . . 128 Active Descent Control Fluid . . . 90-91 Active Desc ent Control System . . . . 38 ADC System . . . . . . . . . . . . . . . . . . 38 Air Filte r . . . . . . . . . . . . . . . . . . . . 100 [...]

149 INDEX F Fluid Level ADC . . . . . . . . . . . . . . . . . . . . . 90 Brake . . . . . . . . . . . . . . . . . . 32-34 Coolant Bottle . . . . . . . . . . . . . . 93 Demand Dri ve . . . . . . . . . . . . . . 87 Engine Oil . . . . . . . . . . . . . . . . . 83 Radiator . . . . . . . . . . . . . . . . . . . 94 Rear Gearcas e . . . . . . . . . . . . .[...]

150 INDEX P Parking Brake . . . . . . . . . . . . . . . . . 33 Parking on an Incline . . . . . . . . . . . . 71 Passenger Seat . . . . . . . . . . . . . . . 40-41 Periodic Maintenance Chart . . . . 77-80 Polaris Pro duct List . . . . . . . . . . . . 133 Polishing the Vehi cle . . . . . . . . . . . 124 Pre-Ride Check list . . . . . . . . . . . . . .[...]

151 INDEX S Switches . . . . . . . . . . . . . . . . . . . 28-29 4X4 Switch . . . . . . . . . . . . . . . . 29 Engine Stop Switc h . . . . . . . . . . 28 Headlight Switch . . . . . . . . . . . . 29 Main Key Switc h . . . . . . . . . . . 29 Mode/Reverse Ove rride Switch 28 T Taillight Lamp Repl acement . . . . . 105 Throttle Body Adjust ment . . . .[...]