PB Heat WBV Series manual

WB V/WV Boilers Series Oil Installation, Operation & Maintenance Manual As an E NERGY S TA R ® Partner, PB Heat, LLC has determined that certain firing rates of this product meet the E NERGY S TA R ® guidelines for energy efficiency .[...]

USING THIS MANUAL 1 A . INST ALLA TION CLEARANCE . . . . . . . . . . . . .1 B . SPECIAL A TTENTION BOXES . . . . . . . . . . . .1 1. PREINST ALLA TION 2 A . CLEARANCES . . . . . . . . . . . . . . . . . . . . . . . .2 B . AIR FOR COMBUSTION AND VENTILA TION . . . . . . . . . . . . . . . . . . . . . . . . .2 C. CHIMNEY / VENT AND DRAFT CONTROL . .3 D[...]

1 A. INST ALLA TION CLEARANCE F ollow the installation instructions provided in this manual in the order shown. The order of these instructions has been set in order to provide the installer with a logical sequence of steps that will minimize potential interferences and maximize safety during boiler installation. B. SPECIAL A TTENTION BO XES Throug[...]

2 A. CLEARANCES Unit may be installed on combustible flooring, provided the boiler is not set on carpet and a metal drip pan is placed under the appliance. Unit may be installed in a closet with the above clearances. See also Section B, Air for Combustion and V entilation. B. AIR FOR COMBUSTION AND VENTILA TION 1. Be certain adequate facilities are[...]

3 C. CHIMNEY / VENT AND DRAFT CONTROL 1. Draft Requirement – Minimum draft r equir ed in the vent system is -.03" to -.06" W .C. depending on boiler model, see T able 7.1 (Section 7). This draft is necessary to provide the necessar y draft over fire of -.01" to -.02" W .C. See discussion in paragraph 5 below regarding draft. 2[...]

4 A. SETTING THE BOILER 1. Provide a level foundation, located as close as possible to the center of the heating system. 2. Refer to Figur es 2.1 and 2.2 for e xploded view of boiler while checking and/or assembling parts of the boiler . 3. On packaged boilers, open burner mounting plate (item 5) at this time to make certain the target wall (item 2[...]

BOILER PLA CEMENT AND ASSEMBL Y (See T able 8.1 for parts identification). Figure 2.1: Steam boiler 5 Figure 2.2: W ater boiler[...]

A. PRESSURE TEST BLOCK ASSEMBL Y 1. Make up cold water supply connection to the boiler . 2. Install pressur e gauge or pr essure-temperatur e gauge in tapping provided. See Boiler Dimensional drawing, Figur es 7.1 and 7.2 (Section 7) 3. Plug all open tappings in the boiler and fill with water . Apply approximately thirty (30) psig pressur e. Check [...]

7 E. T ANKLESS HEA TER OR CO VERPLA TE 1. If a tankless coil is used (item 9), install as pictured. On water boilers, install in opening in front section. On steam boilers, install in opening in rear section. F or suggested piping of tankless water heaters refer to Figur es 3.3 and 3.4. 2. If not using a tankless coil, cover the heater opening with[...]

8 Figure 3.6: Piping with P eerless Indirect Water T ank Figure 3.7: Float Low Water Cut -off PIPING AND CONTROLS Figure 3.5: Piping to Isolate Boiler from Chilled Medium on Chiller Systems[...]

9 A. GENERAL All electrical wiring shall be done in accordance with the National Electrical Code and Local Requirements. Single pole switches including those of safety controls or protective devices shall not be wired in a grounded line. B. BURNER WIRING 1. See Section 5 for mounting burner . 2. Install junction box, limit harness, and Heyco bushin[...]

10 ELECTRICAL Figure 4.3: Water Boilers, P ackaged Figure 4.2: Water Boilers, Knockdown[...]

11 ELECTRICAL Figure 4.5: Steam with Probe Low W ater Cut -off Figure 4.4: Steam with Float Low Water Cut - Off[...]

12 ELECTRICAL Figure 4.6: Zoning with Circulators Figure 4.7: Zoning with Zone V alves[...]

13 BURNER SETUP & BOILER OPERA TION A. BURNER INST ALLA TION 1. The oil burner is supplied with a mounting flange fixed in position. 2. Mount the burner to the bur ner mounting plate (item 5) with four (4) 5/16" studs and nuts provided. 3. Care must be taken when routing the oil lines so not to interfere with the opening and closing of the[...]

14 BURNER SETUP & BOILER OPERA TION E. CLEAN THE BOILER (STEAM BOILERS ONL Y) 1. Clean the boiler within one week after initial start-up. Cleaning will be more effective if boiler operates a day or two to loosen sediment and impurities in system. 2. Boiler must be cleaned to remove any accumulation of oil, grease, sludge, etc. in the system. Th[...]

15 BURNER SETUP & BOILER OPERA TION BECKETT BURNER SPECIFIC A TIONS Boiler Model No . Burner Model No . Burner Head Static Plate Nozzle Size Pum p Pressure Start-up Settings Head Setting Air Shutter Air Band WBV -03-085 AFG- F3¹ F3 3-3/8" 0.75 80° B HAGO³ 140 PSI 6.0 1 N/A WBV -03-105 AFG- F4 F4 3-3/8" 0.90 80° B HAGO 140 PSI 6.0 [...]

16 MAINTENANCE 6. MAINTENANCE W ARNING Product Saf ety Inf ormation Refractory Ceramic Fiber Product This appliance contains materials made from refractory ceramic fiber s (RCF). Airborne RCF , when inhaled, ha ve been c lassified by the International Agency f or Resear ch on Cancer (IARC), as a possib le carcinogen to humans. After the RCF materia[...]

17 MAINTENANCE A. GENERAL 1. Check pipes adjacent to cold walls or in unheated spaces. Insulate and tape them if necessary to be sure they can't fr eeze up. Keeping the water moving at all times will reduce the likelihood of fr eezing. 2. If there is considerable for eign matter in the boiler water , the boiler should be shut down and allowed [...]

18 MAINTENANCE 2. T o thoroughly clean the boiler it must be brushed down from the top. Alternatively , for limited space or minimum clearance to combustible installations, cleaning the heat e xchanger from the combustion chamber side is acceptable. If unit is e xtremely dirty , it may be necessary to brush from both directions. The target wall is [...]

19 BOILER DIMENSIONS & RA TINGS 7. BOILER DIMENSIONS & RA TINGS Figure 7.1: Boiler Dimensions, Water Boiler Figure 7.2: Boiler Dimensions, Steam Boiler Boiler Model Number Jack et Depth "A" Rear of Jack et to C/L of T op Flue Outlet "B" To p Flue Size "C" WBV -03-085/110 14-1/8" 7-1/16" 6" WBV -0[...]

20 T able 7.1: Boiler Ratings ✸ As an ENERG Y ST AR ® P artner , PB Heat, LLC has determined that these firing rates meet the ENERG Y ST AR guidelines for energy efficiency . ✝ T op venting only . ✚ Nozzles for these firing rates not provided as standard equipment. Consult factory for price and availability . ✪ This firing rate can only be[...]

21 R E PA I R PA R T S 8. REP AIR P ARTS Repair par ts are available from your installer or by contacting PB Heat, LLC, 131 S. Church St, Bally , P A 19503. Note: Remember to include boiler model number and serial number when ordering par ts. T able 8.1 Item No .* Stock Code Description Additional Information 1 2 3 4 5 6 7 8 9 10 11 11A 12 13 14 15[...]

22 NOTES[...]

23 NOTES[...]

PP8046 R26 (8/08-10M) Pri nte d i n U.S.A . ©2008 WB V/WV Boilers Series Oil Installation, Operation & Maintenance Manual TO THE INST ALLER: This manual is the property of the owner and must be affixed near the boiler for future reference. TO THE OWNER: This boiler should be inspected annually by a Qualified Service Agency. HI Division of gama[...]