New Buck Corporation 21 manual

MODEL 21 NON-CA T AL YTIC UNIT EATURES PREPARATIONS INSTALLATION OPERATION MAINTENANCE SAFETY SAFETY NOTICE IF THIS HEATER IS NOT PROPERLY IN STALLED, A HOUSE FIRE MAY RESULT . FOR YOUR SAFETY, FOLLOW THE INSTALL ATION INSTRUCTIONS. CONTACT THE AUTHORITY H AVE JURISDICTION ( SUCH AS MUNICIPAL BUILDING DEPARTMENT, FIRE DEPA RTMENT, FIRE PREVENTION B[...]

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T ABLE OF CONTENTS Important Instructions ……………………………………………………………………………2 SECTION I: Introduction ………………………………………………………………………..3 SECTION II: Masonry In sert Installation………………………………………………………..4 Flo[...]

INST ALLA TION, OPERA TION, AND MAINTENANCE INSTRUCTIONS MODEL 21 READ THIS FIRS T IMPOR T ANT INSTRUCTIONS W ARNING THIS UNIT GENERATES A L OT OF HEAT , SO TREAT THE UNIT WITH CARE. HOT WHILE IN OPERATION! KEEP CHILDREN, CLOTHING AND FURNITURE AWAY. CONTACT MAY CAUSE SKIN BURNS. READ ALL INSTRUCTION S BEFORE INSTALLING AND USING THE A PPLIANCE. FA[...]

CAUTION YOUR CHIMNEY OR FLUE MUST BE CO RRECTLY SIZED. A CHIMNEY OR FLUE THAT IS TOO SMALL OR LARGE IN DIAMETER, OR TOO SHORT, CAN CAUSE YOUR STOVE TO SPILL SMOKE WHEN THE DOOR IS OPENED. SECTION I INTRODUCTION Your new MODEL 21 is a non-ca talytic unit designed to meet the most stringent emissions standards without the use of a catalytic combusto [...]

SECTION II MASONR Y INSER T INST ALLA TION The Model 21 may be installed using an all masonr y fireplace built in accordance with the Uniform Building Code and National Fire Prot ection Association (NFPA). The first step in this type of installation is to determine the acceptability of th e fireplace and chimney for use with a woodstove. Both the c[...]

Floor Protection: When installing freestanding heater ,a floor protector must be use. Floor protection m ust be 3/8” minimum thickness non-combustible material or equivalent .R=0.06 How to use alternate materials and how to ca lculate equivalent thickn ess. An easy means of determining if a proposed altern ate floor protector meet s requirements [...]

POSSIBLE TOOLS NEEDED FOR INST ALLA TION If you decide to install your own stove, there are several hand tools you may need to do the job. If you do not already have them, they are r eadily available at mo st hardware stores. Caulking gun Large adjustable wrench (may not be needed) Drop cloths or newspapers Vacuum cleaner or whisk broom Flashlight [...]

OPTION (B) REMOVE DAMPER OR WIRE IT OPEN AIRTIGHT INSULATED CLEAN- BLOCK-OFF PLATE OR DAMPER ADAPTER SEAL TRIM PANELS WITH INSULATION OR HIGH TEMPERATURE CAULK STAINLESS STEEL CHIMNEY CONNEC- TOR MUST EXTEND 1’ PAST THE BLOCK-OFF PLATE OR TO THE FLUE LINER NOTE: Follow installation instruction with Direct Connection Kit. (Kit sold separately) SAF[...]

INST ALLA TION PROCEDURE (Use a Listed Direct or Positive Connect) FIGURE 2 POSITIO N ING 3. Slide the unit out of the fire pl ace far enough to work behind the trim panel reference lines. 4. Mount the side trim panels. (See Figure 3) a. Position the trim panel on the reference lin e. b. Drill mounting holes in center of trim panels m ountin g brac[...]

10. If direct connect or positive c o nnect kit is not used, follow i nstructions in (mounting trim panels, steps 1-4c) on (Page 8) . 11. Mount top trim panel by drilling m ounting holes in center of trim panel mounting brackets, with top end side of top panel overl apping side panel. 12. Using insulation provided, pe el and stick to back of panels[...]

CAUTION THE UNIT IS PAINTED WITH A SPECIALLY FORMULATED HIGH TEMPERATURE PAINT THAT CURE S DURING THE FIRST TWO OR THREE FIRINGS. YOU MAY NOTICE A SLIGHT SMOKING EFFECT AND AN ODOR OF BURNING PAINT WHEN YOU BUILD THE FIRST FIRES. THIS IS NORMAL AND IS NOT A CA USE FOR ALARM. IN SOME CASES, THESE FUM ES WILL ACTIVATE A SMOKE ALARM. OPENING A WINDOW [...]

SECTION III PRE-F AB INSER T INST ALLA TION The Model 21 has been test ed with the following: Heatilator Security Tempco Preway Marco FMI Woodside Majestic NOTE: The Model 21 may be installed in any of the pre-fabricated frieplaces listed above if they are big enough to accept the heater. NOTE: A FULL CHIMNEY LINER IS REQU IRED IN A ZERO CLEARANCE [...]

SECTION IV RESIDENTIAL AND MOBILE HOME FREEST ANDING INST ALLA TION Select an installation location that will gi ve t he best airflow from the front of t he heater to the remainder of the home. PREP ARING THE ST OVE FOR INST ALLA TION 1. Inspect the unit for any obvious physical damage. 2. Plug the power cord into a 115V AC outlet to test th e moto[...]

Floor Protection: Floor protection must be 3/8” minimum thickne ss non-com bustible material or equivalent. How to use alternate materials and how to ca lculate equivalent thickn ess. An easy means of determining if a proposed altern ate floor protector meet s requirements listed in the appliance manual is to follow this procedure: 1. Convert spe[...]

PREP ARING THE ROOM HEA TER LOCA TION 1. Select an installation location that will give th e best airflow from the front of the heater to the remainder of the home. 2. Place the protective floor pad in position. 3. Place the unit on the pad m aking sure the mi nimum clearance specifications are met. 4. If connecting to an existing masonry flue, fi [...]

A. V ertical exit using (6" Single W all minimum 24 ga. blued or black pipe, and any listed 2100° UL 103 HT . TYPE C himney). W ithout optional close clearanc e shield, and pipe shield. Model 21 minimum cleara nce to combustibles. NOTE: All clearances are to combustibles witho ut clos e clearance shields, and pipe shield, using 6" Single[...]

HOW TO LOCA TE CHIMNEY EXIT , AND INST ALL Residential Installation. B. Vertical Wall Exit using (6" Single Wall minimum 24 ga. blued or black pipe with elbow, and any Listed 2100° UL HT chimney and Listed 2100° UL HT. T-Box assembly). Without optional close clearance shield s and pipe shield NOTE: For minimum cleara nces (See Page 17, Figur[...]

B. V ertical wall exit using (6" Single W all minimum 24 ga. blued or black pipe with elbow , and any listed 2100° UL 103 HT . TYPE Chimney and Listed 2100° UL HT . T -Box assembly ). W i thout optional close cleara nce shield and pipe shield. Model 21 minimum cleara nce to combustibles. C C C C NOTE: All clearances are to combustibles witho[...]

HOW TO LOCA TE CHIMNEY EXIT , AND INST ALL Residential and Mobile Home Installation. C. Vertical Exit using (6" DVL Close Clearance pipe, and any Listed 2100° UL 103 HT chimney). W ithout close clearance shield and pipe shield. NOTE: For minimum cleara nces (See Page 19, Figure 11). 1. Suspend a plumb bob from the ceiling above th e unit so t[...]

C. V ertical exit using (6" DVL Close Clearance pipe, and any listed 2100° UL 103 HT . T YPE Chimney). W ithout optional close clearanc e shield, and pipe shield. Model 21 minimum cleara nce to combustibles. NOTE: All clearances are to combustibles witho ut cl ose clearance shields, and pipe shield, using DVL Close Clearance pipe , and minimu[...]

HOW TO LOCA TE CHIMNEY EXIT , AND INST ALL Residential and Mobile Home Installation. D. Vertical Wall Exit using (6" DVL Close Cl earance Pipe, and Elbow, and any Listed 2100° UL HT chimney and Listed 2100° UL HT T-Box assembly). Without op tional close clearance shield and pipe shield NOTE: For minimum cleara nces (See Page 21, Figure 13). [...]

D. V ertical wall exit using (6" DVL Cl ose Clearance pipe with elbow) and any listed 2100° UL 103 HT . TYPE Chimney , and Listed 2100° UL HT T -Box assembly ). W i thout optional close cleara nce shield and pipe shield. Model 21 minimum cleara nce to combustibles. C C C C NOTE: All clearances are to combus tibles without close clearan ce sh[...]

HOW TO LOCA TE CHIMNEY EXIT , AND INST ALL Residential and Mobile Home Installation. E. Vertical Exit using (6" DVL Close Clearance pipe, and any Listed 2100° UL 103 HT chimney). W ith optiona l close clearance shield and p i pe shield. NOTE: For installation o f of optional close clearance shield s and pipe shield (See Page 33). NOTE: For mi[...]

E. V ertical exit using (6" DVL Close Clearance pipe, and any listed 2100° UL 103 HT . T YPE Chimney). W ith optional close clearance shield, and pipe shield. Model 21 minimum cleara nce to combustibles. NOTE: All clearances are to combustibles with optiona l close clearance shields, and pipe shield, using DVL Close Clearance pipe, and minim [...]

HOW TO LOCA TE CHIMNEY EXIT , AND INST ALL Residential and Mobile Home Installation. F. Vertical Wall Exit using (6" DVL Close Cl earance Pipe, and Elbow, and any Listed 2100° UL HT chimney and Listed 2100° UL HT T-Box assembly). With optional close clearance shield and pipe sh ield NOTE: For installa tion of o f optional close c learance sh[...]

F. V ertical wall exit using (6" DVL Cl ose Clearance pipe with elbow and any listed 2100° UL 103 HT . TYPE Chimney , and Listed 2100° UL HT T -Box assembly ). W ith optional close clearance shield and pipe shield. Model 21 minimum cleara nce to combustibles. C C C C NOTE: All clearances are to combustibles with clos e clearance shields and [...]

OUT SIDE AIR INST ALLA TION 1. Select an installation location th at will give the best airflow f rom the front of the heater to the remainder of the home. CAUTION THE STRUCTURAL INTEGRITY OF THE MOBILE HOME FLOOR MUST BE MAIN- TAINED. (MOVE OPENING AND/OR REPOSITI ON HEATER LOCATION IF NECESSARY). 2. Place the protective floor pad in position. For[...]

14. From under the mobile home, slip the duct up through the 4-1/4" ho le. Push up until the face of the outside air duct contacts the unders ide of the floor of the m obile home. For certain floor thickness, you may have to shor ten the length of the outside air duct. 15. Secure the outside air duct to the floor us ing the four (4) #10x1 scre[...]

FINAL CHECK 1. Recheck the specified clearances. 2. Remove all foreign mate rial from the firebox area. 3. Open the primary air draft. 4. Plug the power cord into a 115V AC outlet when using with optional motor. 5. Place crum pled pieces of newspaper in the stove. Light it and close the doors. Ensure that the stove draws pr operly through the prima[...]

SECTION VI ALCOVE INST ALLA TION AND CLEARANCES Select an installation location that will gi ve t he best airflow from the front of t he heater to the remainder of the home. PREP ARING THE ST OVE FOR INST ALLA TION 1. Inspect the unit for any obvious physical damage. 2. Plug the power cord into a 115V AC outlet to test th e motor and fan w hen opti[...]

Floor Protection: Floor protection must be 3/8” minimum thickne ss non-com bustible material or equivalent. How to use alternate materials and how to ca lculate equivalent thickn ess. An easy means of determining if a proposed altern ate floor protector meet s requirements listed in the appliance manual is to follow this procedure: 1. Convert spe[...]

HOW TO LOCA TE CHIMNEY EXIT , AND INST ALL Alcove Installation. E. Vertical Exit using (6" DVL Close Clearance pipe, and any Listed 2100° UL 103 HT chimney). W ith optiona l close clearance shield and p i pe shield. NOTE: For installation o f of optional close clearance shield s and pipe shield (See Page 33). NOTE: For minimum cleara nces (Se[...]

ALCOVE INST ALLA TION AND CLEARANCES E. V ertical exit using (6" DVL Close Clearance pipe, and any listed 2100° UL 103 HT . T YPE Chimney). W ith optional close clearance shield, and pipe shield. Model 21 minimum cleara nce to combustibles. NOTE: All clearances are to combustibles with optiona l close clearance shields, and pipe shield, using[...]

Installation of (Optional) Clos e Clearance Shields and Pipe Shield 1. Taking close clearance side sh ields, hold up to side of st ove leaving 1/4" gap between shield and top of stove. 2. Make reference mark in center of pre-punched ho le in top & bottom of shield. Drill two (2) 3/32" holes in back of unit on each side. Insert self ta[...]

FINAL CHECK 1. Recheck the specified clearances. 2. Remove all foreign mate rial from the firebox area. 3. Open the primary air draft. 4. Plug the power cord into a 115V AC outlet when using with optional motor. 5. Place crum pled pieces of newspaper in the stove. Light it and close the doors. Ensure that the stove draws pr operly through the prima[...]

SECTION VI WOOD HEA TER SAFETY Certain safety hazards are inhe rent in any wood heater installa tion. You should be aware of these so that a safe and proper installation can be made. 1. FAULTY CHIMNEY: An older masonry chim ney should be thoroughly checked to be sure there are no holes or weak spots which coul d allow sparks or hot gases to escape.[...]

SECTION VII OPERA TION This section of the manual is to help you ge t the maximum efficiency and maximum smoke (particulate) reduction from your heater. If you should experience any difficulty or have any questions concer ning your heater, contact your dealer for assistance. The manufacturer recommends th at for m aximum performance burn seasoned h[...]

SECTION VIII TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION 1. Sluggish Heater 1. Obstruction in Chimney 2. Improperly sealed trim kit or direct connect kit 3. Manual damper in chimney is closed 4. Wet or unseasoned wood being burned 5. Poor chimney draft 1. Check for and remove obstruction 2. (a) Check trim kit gasketing seal to fireplace and gas[...]

2. High fuel consumption 3. Backpuffing 4. Smoke rollout when heater door is opened 1. (a) Close inlet air control as much as possible to maintain desired heat output. (b) Check gaskets, reinstall fiberglass gasketing round doors and glass as necessary 2. Check door gasket, check adjustment of door latch 1. (a) Smoke shelf in chimney is filled with[...]

NEW BUCK CORPORA TION (NBC) "LIMITED W ARRANTY" FOR THE BUCK ST OVE PLEASE READ THIS W ARRANTY CAREFULL Y PRODUCTS COVERED This warranty covers the New Buck Stove h eating unit, so long as it is owned by the original purchaser, including optional and standard accessories purchased at the same tim e, subject to terms, limitations, and cond[...]

If for any reason you are dissatisfied with the suggested procedures, you may contact us in writing at: New Buck Corporation Customer Service Department P. O. Box 69 Spruce Pine, NC 28777 CONDITIONS AND EXCLUSIONS A. Replacement of parts may be in the f orm of new or fully recondition ed parts, at NBC's option. B There is no other express warr[...]